Copper bar connecting bracket and battery pack

Through the plug-in copper bar connection bracket, the existing copper bar connection bracket takes up a large space by using structures such as fixed plug-ins and snaps, and a compact and stable battery pack connection is achieved.

CN223167616UActive Publication Date: 2025-07-29SANDIANSHUI NEW ENERGY TECH (ANHUI) CO LTD
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Patent Information

Application Number
CN202422115553.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-29
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing copper bar connection bracket is connected to the battery pack through bolts, resulting in a large overall size, occupying more space in the battery pack, and not being secure, which can easily cause safety hazards.

Method used

The plug-in copper bar connection bracket is used to fix the bracket body to the battery pack through a fixing plug-in, reducing the size of the bracket, and ensuring a stable connection with the use of structures such as snaps and limiting columns.

Benefits of technology

The copper bar connection bracket is compactly fixed in the battery pack, reducing space occupation and improving the stability and safety of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper bar connecting bracket and a battery pack and relates to the technical field of power batteries. The copper bar connecting support comprises a support body and a fixing plug-in. And a mounting plane is arranged on the bracket body. And a copper bar connecting piece is arranged on the mounting plane. And the copper bar connecting piece is used for fixing the copper bar on the mounting plane. The fixing plug-in units are arranged on the two sides of the support body. The fixing plug-in is used for fixing the support body. The battery pack comprises a shell, a copper bar and the copper bar connecting bracket. And the copper bar connecting bracket is fixed with the shell through a fixing plug-in. And the copper bar is fixed on the mounting plane. The copper bar connecting bracket of the battery pack can be fixed with the whole volume of the battery pack, so that the space occupation of the battery pack can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of power batteries, and more specifically, to a copper bar connection bracket and a battery pack. Background Art

[0002] With the rapid development of the new energy industry, automotive battery packs are also developing in the direction of being smaller and lighter. Therefore, the bridging methods of high-voltage copper bars are becoming more and more diverse. When a vehicle is driving in various environments, if the high-voltage copper bar is not firmly fixed, it is likely to be damaged, thus causing short circuits and safety accidents. Therefore, a copper bar connection bracket is needed to ensure the safe use of the battery.

[0003] After research by the inventor, it is found that the existing copper bar connection bracket is connected to the battery pack through bolts. It is necessary to set up connection flanges on the bracket. The bracket abuts against the battery pack through the flange surface and is then fixed by bolts, resulting in a relatively large overall size of the existing copper bar connection bracket and a large space occupied in the battery pack. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a copper bar connection structure, which can fix the copper bar connection bracket on the battery pack through plugging, and then fix the copper bar on the copper bar connection bracket, so as to realize the connection and fixation of the copper bar, reduce the volume of the bracket, and reduce the space occupied by the bracket in the battery pack.

[0005] The embodiments of the utility model are implemented as follows:

[0006] In a first aspect, the utility model provides a copper bar connection bracket, including:

[0007] A bracket body, on which an installation plane is provided, and a copper bar connecting member is arranged on the installation plane, and the copper bar connecting member is used to fix the copper bar on the installation plane;

[0008] Fixing plugs, which are arranged on both sides of the bracket body, and the fixing plugs are used to fix the bracket body.

[0009] In an optional embodiment, the fixing plug is a buckle, and the buckle is arranged on both sides of the bracket body and extends in a direction away from the installation plane.

[0010] In an optional embodiment, a barb is arranged at the end of the buckle away from the bracket body.

[0011] In an optional embodiment, the buckle is inclined towards the outside of the bracket body.

[0012] In an optional embodiment, an elastic member is further included, and the elastic member abuts between the bracket body and the buckle.

[0013] In an optional embodiment, the buckle is a spring.

[0014] In an optional embodiment, a limiting column is further provided on the bracket body, and the limiting column is fixedly connected to a side of the bracket body away from the installation plane.

[0015] In an optional embodiment, the limiting column is provided at the copper busbar connector, the copper busbar connector is a rivet nut, and the rivet nut is embedded in the limiting column.

[0016] In an optional embodiment, a plurality of protective columns are provided on the installation plane. The protective columns are spaced apart at the edge of the installation plane, and recesses are formed between the protective columns. The height of the protective columns is greater than the thickness of the copper busbar.

[0017] In a second aspect, the present invention provides a battery pack, comprising a shell, a copper busbar, and the copper busbar connecting bracket described in any one of the aforementioned embodiments, wherein the copper busbar connecting bracket is fixed to the shell through the fixing plug-in, and the copper busbar is fixed on the mounting plane.

[0018] The beneficial effects of the embodiments of the present utility model are:

[0019] The copper busbar connecting bracket of the present invention includes a bracket body and a fixing plug-in. A mounting plane is provided on the bracket body. A copper busbar connector is provided on the mounting plane. The copper busbar connector is used to fix the copper busbar on the mounting plane. The fixing plug-in is provided on both sides of the bracket body. The fixing plug-in is used to fix the bracket body. The bracket body is fixedly plugged into the battery pack by the fixing plug-in. The fixing plug-in is provided along its mounting direction without extending a flange to the side of the bracket body. The fixing plug-in is partially inserted into the battery pack, thereby reducing the overall volume of the copper busbar connecting bracket and the battery pack, and can reduce the space occupied by the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic structural diagram of a copper busbar connecting bracket provided by the first embodiment of the present invention from a first perspective;

[0022] Figure 2 A schematic structural diagram of the copper busbar connection bracket provided by the first embodiment of the present invention from a second perspective;

[0023] Figure 3 Cross-sectional view of the copper bar connection bracket provided for the first embodiment of the present utility model;

[0024] Figure 4 Structural schematic diagram of the battery pack provided for the second embodiment of the present utility model.

[0025] Icons: 100 - copper bar connection bracket; 10 - bracket body; 11 - copper bar connector; 12 - limit post; 13 - protection post; 14 - installation plane; 20 - buckle; 21 - barb; 200 - battery pack; 201 - housing; 202 - copper bar; 2021 - connection part; 2022 - copper bar body. Specific embodiments

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0028] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of this utility model is normally placed. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0030] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0031] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0032] The first embodiment

[0033] Please refer to Figure 1 , this embodiment provides a copper busbar connection bracket 100, which includes a bracket body 10 and a fixing plug. An installation plane 14 is provided on the bracket body 10. A copper busbar connector 11 is provided on the installation plane 14. The copper busbar connector 11 is used to fix the copper busbar 202 on the installation plane 14.

[0034] Specifically, in this embodiment, the bracket body 10 is a columnar structure. The top surface of the bracket body 10 is the installation plane 14. The bottom surface of the bracket body 10 is spaced from the installation plane 14 by a certain height. It can be understood that when the bracket body 10 is installed on the battery pack 200, the bottom surface of the bracket body 10 abuts against the battery pack 200. Thus, when the copper busbar 202 is fixed on the installation plane 14, the copper busbar 202 can be supported at a certain height relative to the battery pack 200.

[0035] Optionally, in this embodiment, the bracket body 10 is a rectangular columnar structure. In other embodiments, the bracket body 10 can be a cylindrical structure. The present invention does not limit the shape of the bracket body 10.

[0036] The fixing plugs are arranged on both sides of the bracket body 10. The fixing plugs are used to fix the bracket body 10. It can be understood that when it is necessary to fix the bracket body 10, the bracket body 10 is moved in the direction close to the battery pack 200, so that the fixing plugs are inserted into the corresponding fixing structures of the battery pack 200. It can be understood that in this embodiment, slots can be provided on the battery pack 200, and the fixing plugs can be inserted into the slots to fix the bracket body 10 on the battery pack 200. The fixing plugs in this embodiment are arranged along the installation direction of the bracket body 10, reducing the space occupied on the side of the bracket body 10, reducing the overall volume of the fixing of the copper row connecting bracket 100 and the battery pack 200, and being able to reduce the space occupied by the battery pack 200.

[0037] Please refer to Figure 1 and Figure 2 , specifically, in this embodiment, the fixing plug is a buckle 20. The buckle 20 is arranged on both sides of the bracket body 10 and extends in the direction away from the installation plane 14. Further, one end of the buckle 20 is connected to the bracket body 10, and the other end of the buckle 20 extends out of the bottom surface of the bracket body 10, so that when the bottom surface of the bracket body 10 abuts against the battery pack 200, the buckle 20 can be inserted into the battery pack 200.

[0038] Further, a barb 21 is provided at the end of the buckle 20 away from the bracket body 10. It can be understood that when the bracket body 10 is fixed on the battery pack 200, the barb 21 can abut against the inner wall structure of the battery pack 200, so as to prevent the bracket body 10 from disconnecting from the battery pack 200.

[0039] Furthermore, the buckle 20 is inclined towards the outside of the bracket body 10. It can be understood that when the bracket body 10 is fixed on the battery pack 200, the buckle 20 is inclined. When the battery pack 200 shakes, while the bracket body 10 moves outwards, the buckle 20 abuts against the battery pack 200, preventing the bracket body 10 from being thrown out and disconnecting from the battery pack 200.

[0040] In this embodiment, the buckle 20 is a spring piece. It can be understood that when it is necessary to install the bracket body 10 on the battery pack 200, the buckle 20 on both sides of the bracket body 10 is clamped to make the buckle 20 contract towards the bracket body 10. When the bracket body 10 is installed on the battery pack 200, the buckle 20 is inserted into the battery pack 200, and the buckle 20 is released. The buckle 20 rebounds and abuts against the battery pack 200, thereby fixing the bracket body 10 on the battery pack 200.

[0041] In other embodiments, an elastic member can also be provided between the bracket body 10 and the buckle 20, so that the buckle 20 can elastically deform relative to the bracket body 10, which can provide a supporting force for the buckle 20 to fix the bracket body 10. Specifically, the elastic member can be a spring.

[0042] Please refer to Figure 1 and Figure 3 , a limiting column 12 is also provided on the bracket body 10. The limiting column 12 is fixedly connected to the side of the bracket body 10 away from the mounting plane 14. Specifically, the limiting column 12 is fixed on the bottom surface of the bracket body 10. In this embodiment, the limiting column 12 extends beyond the bottom surface of the bracket body 10 by a certain distance. It can be understood that when the bracket body 10 is installed on the battery pack 200, the bottom surface of the bracket body 10 abuts against the outer wall of the battery pack 200. The limiting column 12 is inserted into the battery pack 200. An opening corresponding to the limiting column 12 is provided on the battery pack 200. The limiting column 12 is provided to further fix the bracket body 10 and the battery pack 200, and can also keep the relative position of the fixed bracket and the battery pack 200 fixed. In order to prevent the fixed bracket and the battery pack 200 from rotating relative to each other, in this embodiment, the limiting column 12 is a square column structure.

[0043] Furthermore, the limiting column 12 is provided at the copper busbar connector 11. Specifically, the copper busbar connector 11 is located at the mounting plane 14. The limiting column 12 is located at a position on the bottom surface corresponding to the copper busbar connector 11. In this embodiment, the copper busbar connector 11 is a rivet nut. The rivet nut is embedded in the limiting column 12. It can be understood that in order to install the copper busbar 202 on the mounting plane 14 and fit with the mounting plane 14, the threaded structure of the rivet nut needs to be embedded under the mounting plane 14. Embedding the rivet nut in the limiting column 12 below can further reduce the space occupied by the copper busbar 202 connection structure and the battery pack 200.

[0044] Please refer to Figure 1 In this embodiment, a plurality of protective columns 13 are further provided on the mounting plane 14. The protective columns 13 are spaced apart at the edge of the mounting plane 14. Specifically, in this embodiment, the mounting plane 14 is a square plane. There are four protective columns 13, which are respectively provided at the four corners of the mounting plane 14. A clearance groove is formed between the protective columns 13. The height of the protective columns 13 is greater than the thickness of the copper busbar 202. It can be understood that the height of the protective column 13 refers to the distance from one end of the protective column 13 away from the mounting plane 14 to the mounting plane 14. When the copper busbar 202 needs to be installed on the mounting plane 14, the copper busbar 202 passes through the clearance groove, is located between the two protective columns 13, and is fixed to the copper busbar 202 fixing piece by bolts.

[0045] Second embodiment

[0046] Please refer to Figure 4, this embodiment provides a battery pack 200, which includes a shell 201, a copper busbar 202 and the copper busbar connecting bracket 100 provided in the above-mentioned first embodiment. The copper busbar connecting bracket 100 is fixed to the shell 201 through a fixing plug-in. Specifically, in this embodiment, a slot and a limit groove (not shown) are provided on the shell 201. The fixing plug-in is used to cooperate with the slot, and the buckle 20 is inserted into the slot to fix the bracket body 10 to the shell 201, and the barb 21 at the end of the buckle 20 abuts the inner wall of the shell 201. The limiting column 12 is used to cooperate with the limiting groove, and the limiting column 12 is inserted into the limiting groove. It can be understood that when the bottom surface of the bracket body 10 abuts the shell 201, the length of the buckle 20 can satisfy that the barb 21 just abuts the inner wall of the shell 201.

[0047] Furthermore, the copper busbar 202 is fixed to the mounting plane 14. In this embodiment, the copper busbar 202 includes a busbar body 2022 and a connecting portion 2021. The connecting portion 2021 is bent relative to the busbar body 2022, meaning that the connecting portion 2021 and the busbar body 2022 are located on two planes spaced apart. The connecting portion 2021 is fixed to the mounting plane 14. The busbar body 2022 is bent toward the side of the battery pack 200.

[0048] The copper busbar connection bracket 100 of the battery pack 200 provided in this embodiment has the following beneficial effects:

[0049] The copper busbar connecting bracket 100 of the battery pack 200 of the present invention includes a bracket body 10 and a fixing plug-in. A mounting plane 14 is provided on the bracket body 10. A copper busbar connector 11 is provided on the mounting plane 14. The copper busbar connector 11 is used to fix the copper busbar 202 on the mounting plane 14. The fixing plug-in is provided on both sides of the bracket body 10. The fixing plug-in is used to fix the bracket body 10. The bracket body 10 is fixedly plugged into the battery pack 200 by the fixing plug-in. The fixing plug-in is provided along its installation direction. There is no need to extend a flange to the side of the bracket body 10. The fixing plug-in is partially inserted into the battery pack 200, which reduces the overall volume of the copper busbar connecting bracket 100 fixed to the battery pack 200, and can reduce the space occupied by the battery pack 200.

[0050] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A copper bar connection bracket, characterized in that, include: A bracket body, wherein the bracket body is provided with a mounting plane, and a copper busbar connector is provided on the mounting plane, and the copper busbar connector is used to fix the copper busbar on the mounting plane; A fixing plug-in is provided on both sides of the bracket body and is used to fix the bracket body.

2. The copper bar connection bracket according to claim 1, characterized in that, The fixing plug-in is a buckle, which is arranged on both sides of the bracket body and extends in a direction away from the installation plane.

3. The copper busbar connection bracket according to claim 2, characterized in that, The end of the buckle away from the bracket body is provided with a barb.

4. The copper bar connection bracket according to claim 2, wherein, The buckle is arranged to be inclined toward the outer side of the bracket body.

5. The copper bar connection bracket according to claim 2, wherein, It also includes an elastic member, which is abutted between the bracket body and the buckle.

6. The copper bar connection bracket according to claim 2, characterized in that, The buckle is a spring.

7. The copper busbar connection bracket according to claim 1, characterized in that, A limiting column is further provided on the bracket body, and the limiting column is fixedly connected to a side of the bracket body away from the installation plane.

8. The copper bar connection bracket according to claim 7, wherein The limiting column is arranged at the copper busbar connector, and the copper busbar connector is a rivet nut, and the rivet nut is embedded in the limiting column.

9. The copper busbar connection bracket according to claim 1, wherein, A plurality of protective columns are arranged on the installation plane. The protective columns are arranged at intervals on the edge of the installation plane. A clearance groove is formed between the protective columns. The height of the protective columns is greater than the thickness of the copper busbar.

10. A battery pack, characterized in that, It comprises a shell, a copper busbar and the copper busbar connecting bracket according to any one of claims 1 to 9, wherein the copper busbar connecting bracket is fixed to the shell through the fixing plug-in, and the copper busbar is fixed on the installation plane.