Bag-type dust collector with cyclone device

Through the design of the cyclone channel diameter adjustment component and cyclone assembly, the problems of low separation efficiency and high maintenance costs caused by the fixed diameter of the cyclone channel are solved, and flexible adjustment of the cyclone channel and efficient dust separation are achieved, reducing equipment maintenance costs.

CN223170607UActive Publication Date: 2025-08-01ZHEJIANG RUNJIE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422426278.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The diameter of the existing cyclone device is fixed and cannot be adjusted flexibly, resulting in low separation efficiency, high equipment maintenance costs when dealing with different working conditions, and the inability to effectively use centrifugal force to separate dust.

Method used

The cyclone channel diameter adjustment component and cyclone assembly are adopted to achieve flexible adjustment of the cyclone channel diameter and blade angle through gear transmission and motor drive. Combined with the servo motor and drive motor, the cyclone strength and direction are adjusted to adapt to different dust characteristics and working conditions.

Benefits of technology

It realizes flexible adjustment of cyclone passages, avoids blockage, improves separation efficiency, reduces equipment maintenance costs and downtime, and enhances equipment adaptability and dust removal effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bag-type dust collector with a cyclone device, which comprises a cyclone cylinder, a support, a dust collection device and a material collection hopper, and further comprises a cyclone channel diameter adjusting assembly and a cyclone assembly, the cyclone channel diameter adjusting assembly comprises an upper disc, a plurality of groups of sealing plates are arranged on the bottom side of the upper disc in a sliding manner, and circular shafts are arranged on one sides of the bottom ends of the plurality of groups of sealing plates; and a lower disc is mounted in a sliding manner through a circular shaft. The sliding groove in the bottom side of the upper disc is matched with the protruding strip at the top end of the sealing plate, the kidney-shaped groove in the top side of the lower disc is matched with the circular shaft at the bottom end of the sealing plate, the sealing plate can stably slide between the upper disc and the lower disc, the gear ring and the gear are matched with the first driving motor, the lower disc is driven to rotate, and therefore the sealing plate is driven to move. Through cooperative use, the diameter of the cyclone channel can be flexibly adjusted according to the air treatment amount and the dust concentration, the channel is prevented from being blocked, the separation efficiency is improved, and the equipment maintenance cost and the downtime are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of environmental protection, and more specifically, relates to a bag dust collector with a cyclone device. Background Art

[0002] In the process of industrial production, in order to effectively control dust pollution, various dust removal technologies are constantly developing and improving. Among them, bag dust collectors with cyclone devices, as an important dust removal equipment, have been widely used in many fields.

[0003] In previous cyclone devices, the diameter of the cyclone channel is usually fixed, which makes it impossible to flexibly adjust when dealing with different working conditions. When the gas volume to be processed is large or the dust concentration is high, the cyclone channel with a fixed diameter may cause the channel to be blocked due to the high wind speed, reducing the separation efficiency, and also increasing the maintenance cost and downtime of the equipment. When the gas volume to be processed is small or the dust concentration is low, the cyclone channel with a fixed diameter may not be able to effectively use centrifugal force to separate the dust due to the low wind speed, affecting the overall dust removal effect.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a bag dust collector with a cyclone device is provided to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides a bag dust collector with a cyclone device, which is achieved by the following specific technical means:

[0006] A bag dust collector with a cyclone device includes a cyclone barrel, a bracket, a dust removal device and a collecting hopper, and also includes a cyclone channel diameter adjustment component and a cyclone component. The cyclone channel diameter adjustment component includes an upper disc, and multiple groups of sealing plates are slidably installed on the bottom side of the upper disc. A circular shaft is installed on one side of the bottom end of the multiple groups of sealing plates, and a lower disc is slidably installed together through the circular shaft. A gear ring is fixedly installed on the bottom side of the lower disc, and a gear is meshed with a gear installed on one side of the gear ring. The gear transmission is connected to a first drive motor, and the side wall of the first drive motor is fixedly connected to the inner wall of the cyclone barrel.

[0007] Preferably, multiple groups of slide grooves are provided at equal angles on the bottom side of the upper disc, and the tops of the multiple groups of sealing plates are all provided with convex strips matching the slide grooves, and the multiple groups of sealing plates are slidably connected to the corresponding slide grooves through the convex strips.

[0008] Preferably, a plurality of waist-shaped grooves matching the circular shaft are provided at equal angles on the top side of the lower circular disc, and the plurality of sealing plates are all slidably connected to the lower circular disc through the circular shaft.

[0009] Preferably, the cyclone assembly is arranged at the junction of the cyclone barrel and the collecting hopper, and the cyclone channel diameter adjustment assembly is arranged near the feed inlet at the top of the cyclone barrel.

[0010] Preferably, the cyclone assembly includes an installation cylinder. A first bevel gear is rotatably installed at the inner bottom end of the installation cylinder. The top end of the first bevel gear is drivingly connected to a servo motor, and is fixedly connected to the inner top end of the servo motor. Three second bevel gears are equally angularly meshed and installed at the top end of the first bevel gear. The three second bevel gears are all rotatably connected to the inner wall of the installation cylinder, and blades are all installed through shafts. The middle part of the bottom end of the installation cylinder is drivingly connected to a second driving motor, and the outer wall of the second driving motor is fixedly connected to the inner wall of the cyclone cylinder.

[0011] Preferably, cloth bags are arranged at the bottom ends of the dust removal devices. The upper ends of the cloth bags are fixedly connected to the tops of the dust removal devices through fastening devices.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] 1. In the present utility model, through the cooperation between the chute on the bottom side of the upper disk and the protrusion on the top end of the sealing plate, and the cooperation between the waist-shaped groove on the top side of the lower disk and the round shaft at the bottom end of the sealing plate, the sealing plate can stably slide between the upper disk and the lower disk. The toothed ring, the gear and the first driving motor cooperate to drive the lower disk to rotate, thereby driving the sealing plate to move, realizing the adjustment of the diameter of the cyclone channel. This combined use can flexibly adjust the diameter of the cyclone channel according to the gas flow rate and dust concentration, avoid channel blockage, improve the separation efficiency, and reduce the equipment maintenance cost and downtime;

[0014] 2. In the present utility model, through the cooperation between the first bevel gear, the second bevel gear, the blades in the installation cylinder and the servo motor and the second driving motor, the servo motor drives the first bevel gear to rotate, driving the second bevel gear and the blades to rotate, realizing the adjustment of the blade angle. By adjusting the blade angle, the intensity and direction of the cyclone can be changed, making it more effective to separate the dust particles in the dust-containing gas. Different dust characteristics and treatment conditions may require different cyclone effects, and the adjustment of the blade angle can meet these diverse needs. The second driving motor drives the installation cylinder to rotate to generate a cyclone. Description of the Drawings

[0015] Figure 1 is a three-dimensional schematic diagram of the present utility model.

[0016] Figure 2 is an exploded schematic diagram of the present utility model.

[0017] Figure 3 is an enlarged schematic diagram of the cyclone assembly of the present utility model.

[0018] Figure 4 is an enlarged schematic diagram of the cyclone channel diameter adjustment assembly of the present utility model Figure 1 .

[0019] Figure 5It is an enlarged schematic diagram of the cyclone passage diameter adjustment component of the present utility model. Figure 2 。

[0020] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0021] 1. Cyclone cylinder; 2. Bracket; 3. Dust removal device; 4. Aggregate hopper; 5. Cyclone passage diameter adjustment component; 6. Cyclone component; 501. Upper disc; 502. Chute; 503. Sealing plate; 504. Rib; 505. Round shaft; 506. Waist-shaped groove; 507. Lower disc; 508. Gear ring; 509. Gear; 601. Installation cylinder; 602. First bevel gear; 603. Servo motor; 604. Second bevel gear; 605. Blade. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0023] Embodiment:

[0024] As shown in the attached Figure 1 to the attached Figure 5 shown:

[0025] The present utility model provides a bag filter with a cyclone device, which includes a cyclone cylinder 1, a bracket 2, a dust removal device 3 and an aggregate hopper 4, and also includes a cyclone passage diameter adjustment component 5 and a cyclone component 6. The cyclone passage diameter adjustment component 5 includes an upper disc 501. A plurality of groups of sealing plates 503 are slidably installed on the bottom side of the upper disc 501. One side of the bottom ends of the plurality of groups of sealing plates 503 is provided with a round shaft 505, and a lower disc 507 is slidably installed through the round shaft 505 together. A gear ring 508 is fixedly installed on the bottom side of the lower disc 507. A gear 509 is meshed and installed on one side of the gear ring 508. The gear 509 is drivingly connected to a first driving motor, and the side wall of the first driving motor is fixedly connected to the inner wall of the cyclone cylinder 1.

[0026] Among them, a plurality of groups of chutes 502 are equally angled and opened on the bottom side of the upper disc 501. The top ends of the plurality of groups of sealing plates 503 are all provided with ribs 504 that match the chutes 502. The plurality of groups of sealing plates 503 are slidably connected to the corresponding chutes 502 through the ribs 504. This sliding connection method enables the sealing plates 503 to slide stably on the bottom side of the upper disc 501, ensuring the smoothness and accuracy of the cyclone passage diameter adjustment.

[0027] Among them, multiple groups of waist-shaped grooves 506 matching the circular shaft 505 are equiangularly opened on the top side of the lower disc 507. Multiple groups of sealing plates 503 are all slidably connected to the lower disc 507 through the circular shaft 505. The cooperation between the waist-shaped grooves 506 and the circular shaft 505 enables the lower disc 507 to drive the sealing plates 503 to move when rotating, thereby realizing the adjustment of the diameter of the cyclone channel and enhancing the adaptability of the equipment to different working conditions.

[0028] Among them, the cyclone assembly 6 is arranged at the junction of the cyclone cylinder 1 and the aggregate hopper 4, and the cyclone channel diameter adjustment assembly 5 is arranged near the top feed port of the cyclone cylinder 1. Such a layout is reasonable. The cyclone assembly 6 can more effectively perform cyclone separation on the dust-containing gas at the junction, while the cyclone channel diameter adjustment assembly 5 can timely adjust the channel diameter according to the working conditions at the feed port, improving the dust removal efficiency and the stability of the equipment.

[0029] Among them, the cyclone assembly 6 includes an installation cylinder 601. A first bevel gear 602 is rotatably installed at the inner bottom end of the installation cylinder 601. The top end of the first bevel gear 602 is drivingly connected to a servo motor 603, and the inner top end of the servo motor 603 is fixedly connected. Three groups of second bevel gears 604 are equiangularly meshed and installed at the top end of the first bevel gear 602. The three groups of second bevel gears 604 are all rotatably connected to the inner wall of the installation cylinder 601, and blades 605 are all installed through shafts. The middle part of the bottom end of the installation cylinder 601 is drivingly connected to a second driving motor, and the outer wall of the second driving motor is fixedly connected to the inner wall of the cyclone cylinder 1. The servo motor 603 drives the first bevel gear 602 to rotate, driving the three groups of second bevel gears 604 and the blades 605 to rotate, generating a strong cyclone, which can efficiently separate the dust particles in the dust-containing gas and improve the dust removal effect.

[0030] Among them, cloth bags are arranged at the bottom ends of the dust removal devices 3, and the upper ends of the cloth bags are fixedly connected to the tops of the dust removal devices 3 through fastening devices.

[0031] Working principle of this embodiment: The dusty gas enters the dust collector from the feed port at the top of the cyclone tube 1. When the dusty gas enters the cyclone tube 1, it first passes through the cyclone passage diameter adjusting assembly 5. At this time, the first driving motor starts, driving the gear 509 to rotate. The gear 509 meshes with the toothed ring 508, causing the lower disc 507 to rotate. The waist-shaped groove 506 on the top side of the lower disc 507 drives the round shaft 505 to move. The round shaft 505 then drives the sealing plate 503 to slide in the chute 502 on the bottom side of the upper disc 501 through the convex strip 504, realizing the movement of the sealing plate 503, thereby adjusting the diameter of the cyclone passage according to the actual working conditions. The adjusted dusty gas enters the area where the cyclone assembly 6 is located. The second driving motor in the cyclone assembly 6 drives the mounting cylinder 601 to rotate. At the same time, the servo motor 603 drives the first bevel gear 602 to rotate. The first bevel gear 602 drives three groups of second bevel gears 604 to rotate, causing the blades 605 to rotate, realizing the angle adjustment of the blades 605, and generating a strong cyclone. Under the action of the cyclone, the dust particles in the dusty gas are thrown towards the inner wall of the cyclone tube 1 due to the centrifugal force and fall downward into the aggregate hopper 4 under the action of gravity, initially realizing the separation of dust. The gas after preliminary cyclone separation continues to enter the dust removal device 3. In the dust removal device 3, when the gas passes through the cloth bag, the dust is intercepted by the cloth bag, and the purified gas passes through the cloth bag and is discharged from the dust collector. The upper end of the cloth bag is fixedly connected to the top of the dust removal device 3 through a fastening device, ensuring the stability of the cloth bag during the filtering process and enabling it to effectively intercept dust. After the dust collector operates for a period of time, a certain amount of dust will accumulate on the surface of the cloth bag. At this time, it is necessary to clean the cloth bag. Pulse jetting, back blowing and other methods can be used to remove the dust attached to the cloth bag and restore its filtering performance.

[0032] The embodiments of the present utility model are given for the purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and to enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

Claims

1. A bag filter with a cyclone device, comprising a cyclone cylinder (1), a support (2), a dust removal device (3) and a collecting hopper (4), characterized in that: It further includes a cyclone channel diameter adjustment component (5) and a cyclone component (6). The cyclone channel diameter adjustment component (5) includes an upper disc (501). A plurality of sets of sealing plates (503) are slidably installed on the bottom side of the upper disc (501). One side of the bottom ends of the plurality of sets of sealing plates (503) is each installed with a round shaft (505), and a lower disc (507) is slidably installed through the round shafts (505) together. A toothed ring (508) is fixedly installed on the bottom side of the lower disc (507). A gear (509) is meshingly installed on one side of the toothed ring (508). The gear (509) is drivingly connected to a first driving motor, and the side wall of the first driving motor is fixedly connected to the inner wall of the cyclone cylinder (1).

2. The bag filter with a cyclone device according to claim 1, wherein: A plurality of sets of sliding grooves (502) are equiangularly formed on the bottom side of the upper disc (501). A convex strip (504) matching the sliding groove (502) is installed at the top end of each of the plurality of sets of sealing plates (503). The plurality of sets of sealing plates (503) are slidably connected to the corresponding sliding grooves (502) through the convex strips (504).

3. The bag filter with a cyclone device as claimed in claim 1, wherein: A plurality of sets of waist-shaped grooves (506) matching the round shafts (505) are equiangularly formed on the top side of the lower disc (507). The plurality of sets of sealing plates (503) are slidably connected to the lower disc (507) through the round shafts (505).

4. The bag filter with a cyclone device according to claim 1, characterized in that: The cyclone component (6) is arranged at the junction of the cyclone cylinder (1) and the aggregate hopper (4), and the cyclone channel diameter adjustment component (5) is arranged near the top feed port of the cyclone cylinder (1).

5. The bag filter with a cyclone device according to claim 1, characterized in that: The cyclone component (6) includes an installation cylinder (601). A first bevel gear (602) is rotatably installed at the inner bottom end of the installation cylinder (601). A servo motor (603) is drivingly connected to the top end of the first bevel gear (602), and is fixedly connected to the inner top end of the servo motor (603). Three second bevel gears (604) are equiangularly meshingly installed at the top end of the first bevel gear (602). The three second bevel gears (604) are all rotatably connected to the inner wall of the installation cylinder (601), and blades (605) are installed through shafts. The middle part of the bottom end of the installation cylinder (601) is drivingly connected to a second driving motor, and the outer wall of the second driving motor is fixedly connected to the inner wall of the cyclone cylinder (1).

6. The bag filter with a cyclone device as described in claim 1, characterized in that: Cloth bags are arranged at the bottom ends of the dust removal devices (3), and the upper ends of the cloth bags are fixedly connected to the tops of the dust removal devices (3) through fastening devices.