New energy battery foil welding equipment
Through the limiting plate and latch mechanism, the welding head is prevented from falling off, which solves the safety and adaptability of lithium battery welding equipment, and realizes the protection of operators and the efficient and safe welding of equipment.
Patent Information
- Application Number
- CN202421982820.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-16
AI Technical Summary
When existing lithium battery welding equipment is incorrectly operated or damaged by the push mechanism, the welding head is prone to fall off, which increases the risk of operator injury, and may lead to work-related injury accidents and production environment damage, and the equipment maintenance cost is high.
The limiting plate and latch mechanism are adopted to prevent the welding head from falling off when the electric push rod is damaged or misoperated by the cooperation of the magnet and latch, and the strong light and sparks of the welding point are blocked through the filter, improving safety and equipment adaptability.
Effectively prevent welding heads from falling, protect operator safety, reduce manual adjustment complexity, improve equipment flexibility and operating efficiency, extend equipment service life, and reduce production risks and maintenance costs.
Smart Images

Figure CN223172195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding device for new energy battery foils. Background Art
[0002] Lithium batteries are a type of battery with lithium metal or lithium alloy as the negative electrode material and using a non-aqueous electrolyte solution. During the production process of a lithium battery pack, multiple lithium battery units need to be welded in series. This requires the use of a battery foil welding device.
[0003] The published patent No. CN212350850U discloses a lithium battery welding device, including a base. One side of the base is connected with a support column, the support column is connected with a mounting frame above, the outside of the mounting frame is slidably connected with a sliding seat, the sliding seat is connected with a hydraulic machine seat below, the hydraulic machine seat is connected with a hydraulic rod below, the hydraulic rod is fixedly connected with a welding mechanism below, and a welding head is arranged below the welding mechanism; a workbench is arranged below the welding mechanism, a fixing device is arranged inside the workbench, a rotating shaft is fixedly connected to the center of the bottom of the workbench, a support platform is arranged above the base, the rotating shaft penetrates through the support platform, a bearing is installed at the connection between the rotating shaft and the support platform, a rotating gear is arranged at the bottom end of the rotating shaft, a driving gear is arranged on one side of the rotating gear, the driving gear is meshed with the rotating gear, a connecting shaft is arranged in the middle of the driving gear, and a rotating device is arranged below the connecting shaft; a lead screw is arranged on one side inside the base, a lead screw nut is threadedly connected to the lead screw, a support rod is fixedly connected above the lead screw nut, the support rod is fixedly connected with a slider, and one end of the lead screw is connected with a rotating motor. Although this kind of welding device can adjust the height of the welding mechanism through the hydraulic machine seat and the hydraulic rod, and can fix different lithium batteries well through the fixing device. However, in this kind of welding device, when the pushing mechanism malfunctions or is damaged, the welding head is likely to fall off, which not only increases the risk of injury to the operator, but may also lead to serious work-related injury accidents. In addition, after the welding head falls off, it may damage the production environment, such as damaging the lithium battery pack to be welded or other equipment, further increasing the production cost and the burden of equipment maintenance. Therefore, improvement is needed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the technical problems put forward in the above background art.
[0005] The utility model adopts the following technical solutions: A new energy battery foil welding device, including a base, on the top surface of the base is fixedly installed an electric push rod, the output end of the electric push rod is installed with a welding head, on the surface of the base is fixedly installed a workbench, on the top surface of the workbench is fixedly installed a placement table, on the side of the workbench is provided with a chute, the inner wall of the chute is slidably connected with a sliding plate, on the top surface of the sliding plate is fixedly installed a limiting plate, on the back surface of the welding head is fixedly installed a rear seat, on the side surface of the sliding plate is fixedly installed a connecting rod, one end of the connecting rod is fixedly installed with a rack, on the side surface of the base is fixedly installed a short rod, on the surface of the short rod is rotatably connected with a gear, one end of the short rod is fixedly installed with a short block, and a pin is penetrated through the surface of the short block.
[0006] Preferably, the pin is slidably connected with the short block, and the rack is meshed with the gear.
[0007] Preferably, one end of the pin is fixedly installed with a magnet, and the material of the short block is ferritic stainless steel.
[0008] Preferably, the material of the connecting rod is austenitic stainless steel, and the connecting rods are arranged at equal distances on the side surface of the sliding plate. Here, the service life of the connecting rod can be improved.
[0009] Preferably, the bottom surface of the base is fixedly installed with mounting plates, and the mounting plates are symmetrically distributed on the bottom surface of the base.
[0010] Preferably, a eye protection mechanism is arranged on the surface of the sliding plate, and the eye protection mechanism includes a mounting rod, the mounting rod is fixedly installed on the surface of the sliding plate, one end of the mounting rod is fixedly installed with a mounting frame, and a filter plate is fixedly installed inside the mounting frame. Here, the safety can be improved.
[0011] Preferably, the filter plate is located in front of the placement table.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are as follows:
[0013] 1. Through the arranged limiting plate and pin mechanism, the utility model prevents the welding head from falling off when the electric push rod is damaged or misoperated, avoids hurting people, improves the safety of the device, protects the operators, and through the cooperation of the magnet and the pin, the height of the limiting plate can be easily adjusted to adapt to lithium battery packs of different heights, the operation is simple and convenient, the complexity of manual adjustment is reduced, and at the same time, the height of the limiting plate can be freely adjusted to adapt to lithium battery packs of different specifications and heights, increasing the flexibility and adaptability of the device, and the practicability is relatively high.
[0014] 2. In the present utility model, when the height of the limit plate is adjusted, the filter plate rises accordingly, effectively blocking the strong light and sparks at the welding point, preventing harm to the eyes and skin of the staff, improving the safety during the operation process. At the same time, the design of the sliding plate driving the mounting rod and the filter plate to move realizes the linkage between the height adjustment of the limit plate and the position adjustment of the filter plate, reduces the manual operation steps, improves the operation efficiency. Meanwhile, the automatically lifting filter plate reduces the need for the operator to wear additional protective equipment during the welding process, making the operation more convenient and comfortable. Moreover, the filter plate not only protects the staff but also prevents the damage to other equipment caused by the spatter and high temperature generated during the welding process, prolonging the service life of the equipment. Description of the Drawings
[0015] Figure 1 Schematic diagram of a new energy battery foil welding device proposed by the present utility model;
[0016] Figure 2 Side view of a new energy battery foil welding device proposed by the present utility model;
[0017] Figure 3 A new energy battery foil welding device proposed by the present utility model Figure 2 Enlarged view at A in;
[0018] Figure 4 Top view of a new energy battery foil welding device proposed by the present utility model.
[0019] Legend Explanation:
[0020] 1. Base; 2. Electric push rod; 3. Welding head; 4. Workbench; 5. Placing table; 6. Chute; 7. Sliding plate; 8. Limit plate; 9. Rear seat; 10. Connecting rod; 11. Rack; 12. Short rod; 13. Gear; 14. Short block; 15. Plug; 16. Magnet; 17. Mounting plate; 18. Mounting rod; 19. Mounting frame; 20. Filter plate. Detailed Embodiment
[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0022] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0023] Embodiment 1
[0024] Please refer to Figures 1-3, the present utility model provides a technical solution: a new energy battery foil welding device, including a base 1. An installation plate 17 is fixedly installed on the bottom surface of the base 1, and the installation plates 17 are symmetrically distributed on the bottom surface of the base 1. The installation plate 17 can be connected to the base 1 by bolts or welding. Such a connection method ensures the stability and support force of the device and facilitates later disassembly and maintenance. The material of the installation plate 17 can be selected as stainless steel or high-strength aluminum alloy. Stainless steel has excellent corrosion resistance, while high-strength aluminum alloy has the characteristics of light weight and durability, suitable for the use requirements in different environments. An electric push rod 2 is fixedly installed on the top surface of the base 1, and a welding head 3 is installed at the output end of the electric push rod 2. The electric push rod 2 is connected to the base 1 by bolts. This connection method can ensure the stability and accuracy of the electric push rod 2 during operation and is convenient for maintenance and replacement. The electric push rod 2 can be driven by a linear motor or a servo motor. The linear motor drive method can provide high precision and fast response, while the servo motor drive method has good control performance and stability, suitable for the requirements of different welding processes. The material of the electric push rod 2 can be selected as high-strength steel or engineering plastic. High-strength steel has good mechanical properties and durability, while engineering plastic has the characteristics of light weight and corrosion resistance. A workbench 4 is fixedly installed on the surface of the base 1, and a placement table 5 is fixedly installed on the top surface of the workbench 4. The placement table 5 can be fixed to the workbench 4 by welding or bolts to ensure its stability and load-bearing capacity. The material of the placement table 5 can be selected as stainless steel or wear-resistant composite material. Stainless steel has excellent corrosion resistance and durability, while wear-resistant composite material has good impact resistance and wear resistance, suitable for the use requirements in different environments. An anti-slip pad or a fixing clamp can be arranged on the surface of the placement table 5. The anti-slip pad can prevent the lithium battery pack from sliding during welding, while the fixing clamp can ensure the positioning accuracy of the lithium battery pack and improve the welding quality. A chute 6 is opened on the side surface of the workbench 4, and a sliding plate 7 is slidably connected to the inner wall of the chute 6. The sliding plate 7 and the chute 6 can adopt the sliding method of a guiding slide rail or a bearing to ensure the smooth and stable movement of the sliding plate 7, reduce friction, and improve durability. The guiding slide rail can be selected as a stainless steel slide rail or an engineering plastic slide rail. The stainless steel slide rail has good wear resistance and corrosion resistance, while the engineering plastic slide rail has the characteristics of light weight and low friction, suitable for the use requirements in different environments. A limiting plate 8 is fixedly installed on the top surface of the sliding plate 7, and the limiting plate 8 can be fixed to the sliding plate 7 by bolts or buckles for easy disassembly and adjustment. The material of the limiting plate 8 can be selected as high-strength steel or aluminum alloy. High-strength steel has excellent mechanical properties and durability, while aluminum alloy has the characteristics of light weight and good corrosion resistance. A rear seat 9 is fixedly installed on the back of the welding head 3, and the rear seat 9 is connected to the welding head 3 by bolts to ensure its stability.The material of the rear seat 9 can be selected from stainless steel or high-strength aluminum alloy. The stainless steel material has good corrosion resistance and mechanical properties, while the high-strength aluminum alloy material has the characteristics of light weight and durability, suitable for the use requirements in different environments. A connecting rod 10 is fixedly installed on the side of the skateboard 7. The material of the connecting rod 10 is austenitic stainless steel, which has excellent corrosion resistance and mechanical properties. The connecting rods 10 are arranged at equal distances on the side of the skateboard 7. The connecting rod 10 can be fixed on the skateboard 7 by threads or welding to ensure its firmness and stability. The connecting rod 10 made of austenitic stainless steel not only has excellent corrosion resistance, but also has good mechanical properties, can withstand large loads and impacts, and is suitable for use in various complex environments.
[0025] Please refer to Figures 1-3 , one end of the connecting rod 10 is fixedly installed with a rack 11. The rack 11 can be fixed on the connecting rod 10 by welding or bolts to ensure its stability and transmission efficiency during operation. The material of the rack 11 can be selected from high-strength steel or wear-resistant alloy steel. The high-strength steel material has good mechanical properties and durability, while the wear-resistant alloy steel material has excellent wear resistance and impact resistance, suitable for use in high-strength working environments. The rack 11 meshes with the gear 13 to ensure smooth and precise transmission. The gear 13 is connected to the short rod 12 through a bearing or a rotating shaft to ensure its flexible and smooth rotation. One end of the short rod 12 is fixedly installed with a short block 14. A pin 15 is penetrated through the surface of the short block 14. One end of the pin 15 is fixedly installed with a magnet 16. The pin 15 can be connected to the short block 14 by a sliding connection or a snap connection to ensure its smooth sliding and accurate positioning during operation. The material of the short block 14 is ferritic stainless steel, which has good wear resistance and mechanical properties, ensuring its durability and reliability during long-term use.
[0026] Embodiment 2
[0027] Please refer to Figure 4 , a eye protection mechanism is arranged on the surface of the skateboard 7. The eye protection mechanism includes a mounting rod 18. The mounting rod 18 is fixedly installed on the surface of the skateboard 7. One end of the mounting rod 18 is fixedly installed with a mounting frame 19. A filter plate 20 is fixedly installed inside the mounting frame 19. The filter plate 20 is located in front of the placement table 5. The mounting rod 18 can be fixed on the skateboard 7 by bolts or welding to ensure its firmness and stability. The mounting frame 19 is fixed on the mounting rod 18 by a snap or bolts, facilitating the replacement and adjustment of the position of the filter plate 20. The material of the filter plate 20 can be selected from explosion-proof glass or high-strength plastic. The explosion-proof glass material has excellent impact resistance and high-temperature stability, while the high-strength plastic material has light weight and good corrosion resistance, suitable for use in various complex environments.
[0028] Working principle: Place the lithium battery pack to be welded on the placement table 5. Then place the foil on the electrode. Next, drive the welding head 3 close to the foil by the electric push rod 2 and then perform welding. At the same time, before welding, the operator can pull the bolt 15 outward by the magnet 16 until the bolt 15 leaves the tooth groove of the gear 13. At this time, the gear 13 is released from the limit. Then, the limit plate 8 can be lifted upward. At this time, the limit plate 8 slides upward through the slide plate 7 and the rear seat 9 until the limit plate 8 is at the same height as the lithium battery pack. Then push the magnet 16 forward. The magnet 16 can then drive the bolt 15 to move forward until the bolt 15 is inserted into the tooth groove of the gear 13. At this time, the gear 13 can be limited, thereby limiting the height of the rack 11 and the slide plate 7, and further fixing the limit plate 8. By setting the limit plate 8, the limit height can be freely adjusted. In this way, when the electric push rod 2 is damaged or misoperated, the welding head 3 can be prevented from falling and hurting people. The utility model prevents the welding head 3 from falling when the electric push rod 2 is damaged or misoperated through the mechanism of the limit plate 8 and the bolt 15, avoiding injury, improving the safety of the equipment, protecting the operator, and through the cooperation of the magnet 16 and the bolt 15, the height of the limit plate 8 can be easily adjusted to adapt to lithium battery packs of different heights. The operation is simple and convenient, reducing the complexity of manual adjustment. At the same time, the height of the limit plate 8 can be freely adjusted to adapt to lithium battery packs of different specifications and heights, increasing the flexibility and adaptability of the equipment. When adjusting the height of the limit plate 8, the set slide plate 7 can slide in the workbench 4. The slide plate 7 can drive the mounting rod 18 to move. The mounting rod 18 can then drive the mounting frame 19 and the filter plate 20 to move. In this way, after the limit plate 8 is raised, the set filter plate 20 is also raised. In this way, the filter plate 20 can block the welding point, thus avoiding harm to the operator. In the utility model, when the height of the limit plate 8 is adjusted, the filter plate 20 rises accordingly, effectively blocking the strong light and sparks at the welding point, preventing harm to the eyes and skin of the operator, and improving the safety during the operation process. At the same time, the design of the slide plate 7 driving the mounting rod 18 and the filter plate 20 to move realizes the linkage between the height adjustment of the limit plate 8 and the position adjustment of the filter plate 20, reducing the manual operation steps and improving the operation efficiency. At the same time, the automatically lifting filter plate 20 reduces the need for the operator to wear additional protective equipment during the welding process, making the operation more convenient and comfortable. The filter plate 20 not only protects the operator but also prevents damage to other equipment caused by the spatter and high temperature generated during the welding process, extending the service life of the equipment.
[0029] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the relevant art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A new energy battery foil welding device, comprising a base (1), characterized in that: An electric push rod (2) is fixedly installed on the top surface of the base (1). A welding head (3) is installed at the output end of the electric push rod (2). A workbench (4) is fixedly installed on the surface of the base (1). A placement table (5) is fixedly installed on the top surface of the workbench (4). A chute (6) is formed on the side surface of the workbench (4). A slide plate (7) is slidably connected to the inner wall of the chute (6). A limiting plate (8) is fixedly installed on the top surface of the slide plate (7). A rear seat (9) is fixedly installed on the back surface of the welding head (3). A connecting rod (10) is fixedly installed on the side surface of the slide plate (7). A rack (11) is fixedly installed at one end of the connecting rod (10). A short rod (12) is fixedly installed on the side surface of the base (1). A gear (13) is rotatably connected to the surface of the short rod (12). A short block (14) is fixedly installed at one end of the short rod (12). A pin (15) is penetratively arranged on the surface of the short block (14).
2. The new energy battery foil welding equipment according to claim 1, characterized in that: The pin (15) is slidably connected to the short block (14), and the rack (11) is meshed with the gear (13).
3. The new energy battery foil welding device according to claim 1, characterized in that: A magnet (16) is fixedly installed at one end of the pin (15), and the short block (14) is made of ferritic stainless steel.
4. The new energy battery foil welding device according to claim 1, characterized in that: The connecting rod (10) is made of austenitic stainless steel, and the connecting rods (10) are arranged at equal distances on the side surface of the slide plate (7).
5. The new energy battery foil welding equipment according to claim 1, characterized in that: Mounting plates (17) are fixedly installed on the bottom surface of the base (1), and the mounting plates (17) are symmetrically distributed on the bottom surface of the base (1).
6. The new energy battery foil welding equipment according to claim 1, characterized in that: An eye protection mechanism is arranged on the surface of the slide plate (7). The eye protection mechanism includes a mounting rod (18). The mounting rod (18) is fixedly installed on the surface of the slide plate (7). A mounting frame (19) is fixedly installed at one end of the mounting rod (18). A filter plate (20) is fixedly installed inside the mounting frame (19).
7. The new energy battery foil welding device according to claim 6, characterized in that: The filter plate (20) is located in front of the placement table (5).
Citation Information
Patent Citations
Lithium battery welding equipment
CN212350850U