Cabin cover engraving and grinding machine with dust removal function
By integrating a vacuum cleaner system on the nacelle engraving and grinding machine, the problem of dust floating during the grinding of the fiberglass nacelle is solved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421980182.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the polishing of the fiberglass cabin cover, dust drifts seriously, affecting production efficiency and workers' health, and it is difficult to effectively clean up the existing technology.
A nacelle engraving mill with dust removal function is designed, combining the grinding head with the vacuum chamber, the cover and the vacuum chamber to prevent the diffusion of dust through the vacuum chamber and the cover, and the dust collects and cleanses the dust using the vacuum chamber.
It effectively prevents the dust from drifting, improves production efficiency, reduces the labor intensity of workers, and achieves efficient cleaning of dust.
Smart Images

Figure CN223172664U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of the production of wind turbine nacelle covers, and particularly relates to a nacelle engraving and grinding machine with a dust removal function. Background Art
[0002] The structures of offshore wind turbine nacelle covers mostly adopt fiberglass reinforced plastics; fiberglass reinforced plastics have the advantages of light weight, high strength, corrosion resistance, good insulation, and low elastic modulus; due to the variable curvature of the structure form of offshore wind turbine nacelle covers, the hand lay-up method is mostly used for the production of fiberglass reinforced plastic shells; however, during the production and processing of fiberglass reinforced plastic nacelle covers by the hand lay-up method, it is often difficult to ensure the surface roughness of the nacelle cover shell, which requires the later use of a grinding machine to grind the nacelle cover shell. However, during the engraving and grinding process of the nacelle cover shell, if the ground fiberglass dust is not cleaned in time, it will adsorb on the surface of the nacelle cover structure, greatly affecting the production quality of the wind turbine nacelle cover; in the past production engraving and grinding process, workers mostly used a grinding machine to grind the nacelle cover shell first, and then used a compressed gas pipeline to blow and clean the grinding surface, which affected the production and processing efficiency of workers. Therefore, it is very necessary to provide a nacelle engraving and grinding machine with a dust removal function. Summary of the Invention
[0003] In order to solve the problem of dust scattering during the grinding of the engraving and grinding machine, the utility model provides a nacelle engraving and grinding machine with a dust removal function. The utility model effectively integrates the grinding and dust removal of the wind turbine nacelle cover, not only improving the production grinding efficiency of the nacelle cover, reducing the production labor intensity of workers, but also effectively sucking the dust generated when the fiberglass is ground.
[0004] In order to achieve the above purpose, the technical solution of the utility model is as follows:
[0005] The utility model provides a nacelle engraving and grinding machine with a dust removal function, including an engraving and grinding machine body, a housing, a dust suction cavity, and a dust suction box. A dust suction cavity is arranged at the grinding head end of the engraving and grinding machine body, a housing is arranged on one side of the dust suction cavity, the grinding head is located in the housing, a hose is connected between the dust suction cavity and the housing and the dust suction cavity and the housing are fixed by a support arm, and the dust suction cavity is also connected to the dust suction box through a dust suction pipe. The housing is used to block the diffusion of dust generated after the grinding head of the engraving and grinding machine body grinds the surface of an object.
[0006] Further, the dust suction cavity includes a housing and a cover plate. The housing is located at the grinding head end of the engraving and grinding machine body, and the cover plate is connected to the opening of the housing. The cover plate is used to close the dust suction cavity to collect dust therein and enter the dust suction box through the dust suction pipe.
[0007] Further, one end of the housing is connected to a dust collection joint. The end of the dust collection joint away from the housing is sequentially connected to a flexible joint and a suction pipe. The end of the suction pipe away from the flexible joint is connected to a suction box.
[0008] Further, a rotating rod is fixedly arranged on the housing. Fixed rods are connected to both sides of the cover housing. One end of the support arm is rotatably arranged on the rotating rod, and the other end is fixedly arranged on the fixed rod. The rotating rod serves as the fulcrum for the rotation of the support arm, enabling the up-and-down adjustment of the cover housing.
[0009] Further, a limiting rod is arranged on one side of the dust suction cavity close to the cover housing. The limiting rod limits the support arm. The purpose of the limiting rod is to prevent the support arm from swinging downward, so that there is a gap between the cover housing and the grinding head without contact.
[0010] Further, the cover housing includes an observation cover and a dust-proof shell. The dust-proof shell is connected to the opening of the observation cover. The function of the observation cover is to facilitate observing the grinding degree of the surface of the object to be ground when the grinding head is working.
[0011] Further, connecting cross plates I are arranged at the bottoms of both sides inside the dust-proof shell. The bottom of the cross plate I is fixedly connected to the cross plate II. Ball bearings are arranged through the cross plate I and the cross plate II. The bottom of the dust-proof shell is fixedly connected to a brush frame. The ball bearings can enable the cover housing to move along the surface of the object without generating scratches, so that the dust generated after grinding is concentrated in the cover housing as much as possible. The brush frame can be used to clean the dust after grinding, and can also further seal the gap between the edge of the cover housing and the surface of the object to be ground to prevent the dust from spreading.
[0012] Through the above technical solutions, the beneficial effects of the present utility model are as follows:
[0013] 1. The staff holds the engraving machine body and grinds the object to be ground. The dust generated during this process is shrouded by the cover housing. The shrouded dust is affected by the suction of the suction box, enters the dust suction cavity through the hose connected to the cover housing, and then enters the suction box from the dust suction cavity, solving the problem of dust dispersion during the grinding process.
[0014] 2. The present utility model rotates the support arm through operation to change the position of the cover housing connected to the support arm. When grinding, the cover housing is buckled above the grinding head, so that the grinding head is semi-surrounded and shrouded, effectively blocking the dust generated during the grinding of the grinding head.
[0015] 3. The limit rod provided at one end of the dust suction cavity is used to limit the support arm, preventing the connected cover from contacting the grinding head and causing wear. During operation, dust enters the dust suction cavity through the hose connected between the cover and the dust suction cavity. Due to dust settlement, a dust collection joint is provided at the bottom of the dust suction cavity, and the dust collection joint can be disassembled to clean the blocked dust in a timely manner. At the same time, the flexible joint at the bottom of the dust collection joint and the pipe clamp act on the dust suction pipe to prevent external air from entering and affecting the dust suction cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of the present utility model Figure 1 .
[0017] Figure 2 is a schematic structural view of the present utility model Figure 2 (excluding the dust suction box).
[0018] Figure 3 is a schematic cross-sectional structural view of the present utility model.
[0019] Figure 4 is a schematic structural view of the dust suction cavity of the present utility model.
[0020] Figure 5 is a schematic cross-sectional structural view of the cover of the present utility model.
[0021] Figure 6 is a schematic structural view of the cover and the dust suction cavity of the present utility model.
[0022] The reference numerals in the drawings are: 1 - cover, 2 - dust suction cavity, 3 - engraving machine body, 4 - dust suction box, 11 - observation cover, 12 - dust-proof shell, 13 - first cross plate, 14 - second cross plate, 15 - brush frame, 16 - ball, 17 - bolt, 171 - nut, 18 - support arm, 181 - nut, 182 - fixed rod, 19 - hose, 191 - fixed joint, 21 - housing, 22 - cover plate, 23 - limit rod, 24 - rotating rod, 25 - dust collection joint, 26 - dust suction pipe, 27 - flexible joint, 28 - pipe clamp. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The present utility model will be further described below in conjunction with the drawings and specific embodiments: In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following embodiments are used to further describe the present utility model in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present utility model.
[0024] The front, back, left and right directions of the present utility model are based on Figure 1 the direction shown.
[0025] AsFigures 1 to 6 As shown, this embodiment provides a nacelle engraving machine with a dust removal function, including a housing 1, a dust suction cavity 2, an engraving machine body 3, and a dust suction box 4. A dust suction cavity 2 is provided at the grinding head end of the engraving machine body 3. A housing 1 is provided on one side of the dust suction cavity 2. The grinding head is located inside the housing 1. A hose 19 is connected between the dust suction cavity 2 and the housing 1, and the dust suction cavity 2 and the housing 1 are fixed by a support arm 18. The dust suction cavity 2 is also connected to a dust suction box 4 through a dust suction pipe 26.
[0026] In this embodiment, the grinding head is semi-surrounded by the housing 1. The cross-section of the housing 1 is square, and the housing can block the dust generated when the grinding head is grinding.
[0027] The cross-section of the housing 1 can also be arc-shaped, polygonal, etc., as long as the housing 1 can surround the grinding head and block the dispersion of the dust generated by the grinding of the grinding head.
[0028] In this embodiment, the dust suction box 4 operates by using the turbine air extraction method in the prior art to suck the dust. The dust suction box 4 internally includes a dust collection bag, a dust filter sheet, and a vortex drive motor. When the staff turns on the power switch of the dust suction box 4, the vortex drive motor starts to perform the dust suction work.
[0029] The technical features included in the dust suction box 4 are all prior art. The dust collection bag is used to collect dust, and the dust filter sheet is used to block finer dust from entering the vortex drive motor. Through the suction of the vortex drive motor, the dust enters the dust collection bag to achieve the cleaning effect.
[0030] Both ends of the hose 19 are connected with fixed joints 191. The fixed joints 191 are fixed at both ends of the hose 19 and are located in the through holes provided on the opposite sides of the housing 1 and the dust suction cavity 2.
[0031] As an implementable manner, the dust suction cavity 2 includes a housing 21 and a cover plate 22. The housing 21 is located at the grinding head end of the engraving machine body 3, and the cover plate 22 is connected to the opening of the housing 21.
[0032] As an implementable manner, one end of the housing 21 is connected to a dust collection joint 25. The end of the dust collection joint 25 far from the housing 21 is sequentially connected to a flexible joint 27 and a dust suction pipe 26. The end of the dust suction pipe 26 far from the flexible joint 27 is connected to the dust suction box 4.
[0033] In this embodiment, the end of the flexible joint 27 connected to the dust collection joint 25 is in an embedded connection manner. For the end of the flexible joint 27 connected to the dust suction pipe 26, the inner ring of the flexible joint 27 wraps the outer ring of the dust suction pipe 26, and a pipe clamp 28 is provided at the overlapping part. The pipe clamp 28 plays a role in fixing, sealing, and tightening.
[0034] As an implementable manner, a rotating rod 24 is fixedly arranged on the housing 21. Fixed rods 182 are connected to both sides of the cover 1. One end of the support arm 18 is rotatably arranged on the rotating rod 24, and the other end is fixedly arranged on the fixed rod 182.
[0035] In this embodiment, one end of the rotating rod 24 is provided with short-pitch threads, the middle part is smooth, and the other end is provided with a fixing cap. One end of the support arm 18 is connected to the smooth middle part of the rotating rod 24 for rotation. One end of the rotating rod 24 with short-pitch threads is embedded in one side of the housing 21 for fixing, and the fixing cap is used to limit the left-right displacement of the support arm 18.
[0036] One end of the fixed rod 182 is provided with a fixed limit block, the middle part is a cylinder, and two wing plates are provided on both sides of the cylinder. The other end of the fixed rod 182 is rotatably connected with a nut 181. A through hole matching the fixed rod 182 is formed in the dust-proof housing 12. The fixed rod 182 passes through the through hole and is connected with the support arm 18. Due to the limitation of the wing plates on both sides of the cylinder, the fixed rod 182 limits and fixes the support arm 18 and the cover 1.
[0037] The limit block can be circular, square, etc., and the thickness is mostly thin. As long as it can play a fixing role. The above wing plates can be fixedly welded or inserted and fixed, not limited to one way, as long as it can play a fixing role.
[0038] As an implementable manner, a limit rod 23 is arranged on one side of the dust suction cavity 2 close to the cover 1, and the limit rod 23 limits the support arm 18.
[0039] In this embodiment, both ends of the limit rod 23 protrude from the left and right sides of the dust suction cavity 2, and the extended parts are used to block the downward rotation of the support arm 18.
[0040] The limit rod 23 is fixed at the horizontal middle position of the cover plate 22 of the dust suction cavity 2, and is fixed to the housing 21 by screws passing through the limit rod 23 and the cover plate 22.
[0041] As an implementable manner, the cover 1 includes an observation cover 11 and a dust-proof housing 12, and the dust-proof housing 12 is connected to the opening of the observation cover 11.
[0042] In this embodiment, the observation cover 11 is fixed on the dust-proof housing 12. Specifically, it can be closed and fixed by sliding and buckling from left to right. The observation cover 11 can be made of a transparent material for the convenience of staff observation.
[0043] The observation cover 11 is fixed on the dust-proof housing 12. It can be vertically buckled or slidably buckled, not limited to one way. The observation cover 11 is not limited to a certain transparent material, as long as the observation effect can be achieved.
[0044] As an implementable embodiment, a connecting horizontal plate 13 is provided at the bottom of both sides of the dustproof shell 12, the bottom of the horizontal plate 13 is fixedly connected to the horizontal plate 2 14, balls 16 are passed through the horizontal plate 13 and the horizontal plate 2 14, and a brush frame 15 is fixedly connected to the bottom of the dustproof shell 12.
[0045] In this embodiment, the horizontal plate 13 fixed at the bottom of the dust shell 12 is higher than the horizontal plane of the bottom of the dust shell 12. The horizontal plate 13 is welded and fixed to the dust shell 12. The bottom of the horizontal plate 2 14 is parallel to the bottom of the dust shell 12. The horizontal plate 13 and the horizontal plate 2 14 are in contact with each other on a surface with a plurality of arc grooves. The arc grooves are used to place the balls 16. The arc grooves facilitate the free rotation of the balls 16. The horizontal plate 13 and the horizontal plate 2 14 are fixed by bolts 17 and nuts 171, and the bolts 17 are staggered between the arc grooves. The bottom of the bolt 17 is higher than the bottom of the ball 16 to avoid the bottom of the bolt 17 being too low and causing wear on the object to be polished. The horizontal plane at the bottom of the dust shell 12 is bonded with a brush frame 15, which can be used to clean the dust after polishing and prevent the dust from floating through the gap between the cover frame and the surface of the object to be polished.
[0046] The balls 16 are all made of soft materials, such as rubber, cork, etc., to avoid using rigid materials that may easily cause scratches and wear on the surface of the object.
[0047] Working principle of this utility model:
[0048] Before the staff starts the grinder body 3 to grind the cabin cover and other objects, they first rotate the support arm 18 to buckle the cover 1 above the grinding head of the grinder body 3. When the staff is using the grinder body 3 to grind, they can lift the grinder body 3 and change the grinding area after the grinding work is completed and the dust is sucked clean. When moving during the grinding process, a ball 16 is provided between the horizontal plate 13 and the horizontal plate 2 14 fixedly connected at the bottom of the dust cover 12. The ball 16 can be moved between the cabin cover and other materials. The surface of the material can be rolled without leaving any traces, so when the grinding area is not completed and the dust is not sucked out, the grinder body 3 cannot be lifted to avoid dust diffusion. The cover shell 1 above the grinding head of the grinder body 3 is moved closely in the grinding area by relying on the ball 16. At the same time, a brush frame 15 is bonded to the bottom of the dustproof shell 12 to clean the dust that has not been sucked out during movement, so that the dust can be concentrated for secondary suction. The observation cover 11 on the top of the dustproof shell 12 is convenient for the operator to observe the grinding degree when grinding the object.
[0049] The dust generated by the staff during the grinding process of using the grinder body 3 enters the hose 19 through the cover 1, enters the dust collection chamber 2 through the hose 19, then enters the dust collection pipe 26 through the dust collection chamber 2, and enters the dust collection box 4 through the dust collection pipe 26. At the same time, the dust collection joint 25 at the bottom of the dust collection chamber 2 can be removed to clean the dust blocked inside in time.
[0050] The above-described embodiments are only the preferred embodiments of the present invention, and do not limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features, and principles described in the scope of the present invention patent shall be included within the scope of the patent application of the present invention.
Claims
1. A nacelle engraving machine with a dust removal function, comprising an engraving machine body (3), characterized in that: It also includes a housing (1), a dust suction cavity (2), and a dust suction box (4). A dust suction cavity (2) is provided at the grinding head end of the grinding machine body (3). A housing (1) is provided on one side of the dust suction cavity (2). The grinding head is located inside the housing (1). A hose (19) is connected between the dust suction cavity (2) and the housing (1), and the dust suction cavity (2) and the housing (1) are fixed by a support arm (18). The dust suction cavity (2) is also connected to a dust suction box (4) through a dust suction pipe (26).
2. The hood engraving and grinding machine with dust removal function according to claim 1, characterized in that: The dust suction cavity (2) includes a housing body (21) and a cover plate (22). The housing body (21) is located at the grinding head end of the grinding machine body (3), and the cover plate (22) is connected to the opening of the housing body (21).
3. The hood engraving machine with dust removal function according to claim 2, characterized in that: One end of the housing body (21) is connected to a dust collection joint (25). The end of the dust collection joint (25) away from the housing body (21) is sequentially connected to a flexible joint (27) and a dust suction pipe (26). The end of the dust suction pipe (26) away from the flexible joint (27) is connected to the dust suction box (4).
4. The hood engraving and grinding machine with dust removal function according to claim 2, characterized in that: A rotating rod (24) is fixedly provided on the housing body (21). Fixed rods (182) are connected to both sides of the housing (1). One end of the support arm (18) is rotatably provided on the rotating rod (24), and the other end is fixedly provided on the fixed rod (182).
5. The cowling engraving and grinding machine with a dust removal function according to claim 4, characterized in that: A limiting rod (23) is provided on the side of the dust suction cavity (2) close to the housing (1), and the limiting rod (23) limits the support arm (18).
6. The engine nacelle engraving and grinding machine with a dust removal function according to claim 1, characterized in that: The housing ( 7. The hood engraving and grinding machine with a dust removal function according to claim 6, characterized in that: