Production and blanking all-in-one machine for magnetic cores

Abstract

The utility model discloses a magnetic core producing and blanking all-in-one machine which comprises a machine body, vibration discs are arranged at the two ends of the upper portion of the machine body, a bottom plate is placed above the vibration discs, a material placing disc is arranged in the bottom plate, and the bottom plate and the material placing disc are each of an L-shaped structure. A material frame is arranged on the front face of the machine body, grooves are formed in the two ends of the upper portion of the material frame, and material collecting discs are arranged in the two grooves. The material frame is arranged, the material collecting disc is installed in the material frame, meanwhile, the vibration disc is redesigned, the bottom plate is installed, the material placing disc is borne through the bottom plate, magnetic cores in the vibration disc are arranged through the material placing disc, and the material collecting disc is used for collecting materials in the material placing disc. Therefore, a mechanical arm can be prevented from being used for operation, the production cost is reduced, meanwhile, due to the structural design of the device, manual operation is more convenient, and the production efficiency can also be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic core production, and particularly relates to a production and blanking integrated machine for magnetic cores. Background Art

[0002] The production and blanking integrated machine for magnetic cores is an automated device that integrates magnetic core production and blanking. This device is mainly used in the production and processing industries of magnetic materials, and can realize functions such as automatic cutting, trimming, and blanking of magnetic cores. By introducing the production and blanking integrated machine for magnetic cores, production efficiency can be improved, labor costs can be reduced, and production continuity and blanking accuracy can be increased. Among them, the magnetic core aligning machine is usually a device used to neatly arrange magnetic core materials during the production process of magnetic cores, so as to facilitate subsequent processing and treatment.

[0003] During the process of arranging magnetic cores in the existing magnetic core aligning machine, the vibrating disk on the magnetic core aligning machine usually vibrates and arranges a large number of completed magnetic cores. During this process, the material tray needs to be placed into the vibrating disk by the robotic arm, and when the magnetic cores in the material tray are arranged, the robotic arm is used to take out the material tray. Although this processing method improves production efficiency and alignment quality, due to the use of the robotic arm to place and take out the material tray, in some cases, manual intervention is still required, such as adjusting the position of the robotic arm or replacing the material tray, which limits the improvement of the overall automation level. Moreover, by installing equipment such as robotic arms outside the magnetic core aligning machine, the investment cost of related automated equipment is relatively high, and the fixed-configured automated equipment may be difficult to adapt to some changes in the production process, such as changes in magnetic core size, shape, or alignment requirements.

[0004] Therefore, it is very necessary to invent a production and blanking integrated machine for magnetic cores to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a production and blanking integrated machine for magnetic cores to solve the above deficiencies in the technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A production and blanking integrated machine for magnetic cores, including a machine body, vibrating disks are arranged at both ends above the machine body, a bottom plate is placed above the vibrating disks, a material placing tray is arranged inside the bottom plate, and both the bottom plate and the material placing tray are in an L-shaped structure;

[0007] A material rack is arranged on the front of the machine body, grooves are opened at both ends above the material rack, receiving trays are arranged in both of the two grooves, support frames are fixedly installed at both ends of the bottom of the material rack, rollers are installed at the bottom of each support frame, and a notch is arranged at the front end of the material rack and in the middle part, and the width of the notch is not less than one meter.

[0008] As a preferred embodiment of the present utility model, a socket is provided at the front end of the bottom plate, a material part is arranged at the tail end of the bottom plate, a placement area is formed between the material part and the inner wall of the front end of the bottom plate, the tail end of the material placing tray is located in the placement area of the bottom plate, and the front end of the material placing tray is located outside the front end of the bottom plate.

[0009] As a preferred embodiment of the present utility model, the tail end of the material placing tray penetrates through the socket and is inserted into the placement area, the end of the tail end of the material placing tray abuts against one end of the material part, a handle is fixedly installed outside the tail end of the material placing tray, and limiting strips are arranged on both sides outside the tail end of the material placing tray, and the top ends of the two limiting strips are rotatably connected to both sides of the tail end of the bottom plate.

[0010] As a preferred embodiment of the present utility model, one side of the upper surface of the material rack is located below the bottom of the material placing tray and is in contact with the bottom of the material placing tray, one side outer wall of the material rack abuts against the outer wall of the tail end of the bottom plate, and baffles are fixedly installed on both sides of the upper surface of the material rack and on both sides of each groove, and the distance between every two baffles is adapted to the width of the material placing tray.

[0011] As a preferred embodiment of the present utility model, positioning pins are vertically fixedly installed on both sides of the tail end of the groove, pin holes are provided on both sides of the front end of the material receiving tray, the pin holes are adapted to the positioning pins and are inserted and connected.

[0012] As a preferred embodiment of the present utility model, a plurality of equally spaced and uniformly distributed placement holes are provided on both the material placing tray and the material receiving tray, the placement holes on the material placing tray are of a through structure, the bottom of the material receiving tray is of a solid structure, and the placement holes on the material placing tray and the material receiving tray correspond to each other one by one.

[0013] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0014] 1. By providing a material rack, installing the material receiving tray in the material rack, redesigning the vibrating bowl at the same time, installing a bottom plate, and using the bottom plate to carry the material placing tray, and using the material placing tray to typeset the magnetic cores in the vibrating bowl, while the material receiving tray is used to collect the materials in the material placing tray, it is possible to avoid using a robotic arm for operation, thereby reducing production costs. At the same time, the structural design of this device is more convenient through manual operation and can also improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0016] Figure 1 This is a three-dimensional view of the overall structure of the present utility model;

[0017] Figure 2 This is an exploded view of the overall structure of the present utility model;

[0018] Figure 3 This is a three-dimensional view of the material rack of the present utility model;

[0019] Figure 4 This is a connection diagram of the material placing tray and the bottom plate of the present utility model;

[0020] Figure 5 This is a three-dimensional view of the bottom plate of the present utility model.

[0021] Explanation of reference numerals in the drawings:

[0022] 1, body; 2, vibrating disk; 3, bottom plate; 31, socket; 32, limiting strip; 33, material part; 4, material placing tray; 41, handle; 5, material rack; 51, groove; 52, positioning pin; 53, baffle; 6, material receiving tray; 61, pin hole; 7, support frame; 71, roller. Specific embodiments

[0023] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0024] The present utility model provides a production and blanking integrated machine for magnetic cores as shown in Figures 1-5 which includes a body 1. Vibration disks 2 are arranged at both ends above the body 1. The vibration disks 2 are used to vibrate and arrange the magnetic cores so that they are evenly distributed on the material placing tray 4. The design of the vibration disks 2 can improve the arrangement quality and production efficiency of the magnetic cores. Above the vibration disks 2, there is a bottom plate 3. The bottom plate 3 is provided with a socket 31 and a material part 33 for supporting the material placing tray 4 and forming a placement area. The L-shaped structure of the bottom plate 3 helps to improve the stability and working efficiency of the equipment. Inside the bottom plate 3, there is a material placing tray 4. The material placing tray 4 is used to carry the magnetic cores and arrange them in a specified arrangement. The design of the material placing tray 4 can achieve automatic placement, reduce manual intervention, and improve production efficiency. Both the bottom plate 3 and the material placing tray 4 are in an L-shaped structure;

[0025] A material rack 5 is provided on the front of the machine body 1. The material rack 5 is used to store the receiving trays 6 for magnetic cores, and the magnetic cores are collected through the grooves 51 and the receiving trays 6. The design of the material rack 5 is beneficial to the orderly conveying and collection of materials. Grooves 51 are provided at both upper ends of the material rack 5, and receiving trays 6 are arranged in both grooves 51. Support frames 7 are fixedly installed at both bottom ends of the material rack 5, and rollers 71 are installed at the bottom of each support frame 7. The support frames 7 are used to fix the material rack 5 and enable the smooth movement of the material rack 5 through the rollers 71. The design of the support frames 7 helps to improve the stability and operation convenience of the equipment. A notch is provided at the front end of the material rack 5 and in the middle part, and the width of the notch is not less than one meter, so as to facilitate the staff to stand in the notch for processing operations.

[0026] Further, in the above technical solution, a socket 31 is provided at the front end of the bottom plate 3, and a material part 33 is provided at the tail end of the bottom plate 3. A placement area is formed between the material part 33 and the inner wall at the front end of the bottom plate 3. The tail end of the material placing tray 4 is located in the placement area of the bottom plate 3, and the front end of the material placing tray 4 is located outside the front end of the bottom plate 3.

[0027] Further, in the above technical solution, the tail end of the material placing tray 4 passes through the socket 31 and is inserted into the placement area. The end of the tail end of the material placing tray 4 abuts against one end of the material part 33. A handle 41 is fixedly installed outside the tail end of the material placing tray 4. Limiting strips 32 are provided on both sides outside the tail end of the material placing tray 4, and the tops of the two limiting strips 32 are rotatably connected to both sides at the tail end of the bottom plate 3.

[0028] Further, in the above technical solution, one side of the upper surface of the material rack 5 is located below the bottom of the material placing tray 4 and is in contact with the bottom of the material placing tray 4. One side outer wall of the material rack 5 abuts against the outer wall at the tail end of the bottom plate 3. Baffles 53 are fixedly installed on both sides of each groove 51 on the upper surface of the material rack 5. The distance between every two baffles 53 is adapted to the width of the material placing tray 4. The baffles 53 are located on both sides of the groove 51 of the material rack 5 to prevent the magnetic cores from slipping, and the design of the baffles 53 can improve the accuracy of magnetic core collection.

[0029] Further, in the above technical solution, positioning pins 52 are vertically fixedly installed on both sides at the tail end of the groove 51. Pin holes 61 are provided on both sides at the front end of the receiving tray 6. The pin holes 61 are adapted to the positioning pins 52 and are inserted and connected. The positioning pins 52 and the pin holes 61 are used to achieve the precise docking of the receiving tray 6 and the groove 51 to ensure the stability of the magnetic core placement.

[0030] Further, in the above technical solution, a number of equally spaced and uniformly distributed placement holes are provided on both the material placing tray 4 and the receiving tray 6. The placement holes on the material placing tray 4 are of a through structure, so as to facilitate the accurate input of the magnetism in the material placing tray 4 into the receiving tray 6. The bottom of the receiving tray 6 is of a solid structure, and the placement holes on the material placing tray 4 and the receiving tray 6 correspond to each other one by one.

[0031] When the integrated production and blanking machine for magnetic cores provided by the present utility model is in use, its working process is as follows:

[0032] Ensure that the power supply of the device is connected, check whether each component is in good condition, and put the magnetic cores to be blanked into the position of the material part 33 of the bottom plate 3 through the conveying device. At this time, the installation of the material placing tray 4 and the bottom plate 3 is completed, and the limiting strip 32 rotates downward, thereby preventing the material placing tray 4 from falling off from the socket 31 of the bottom plate 3. Then start the machine body 1, and the driving component in the machine body 1 drives the vibrating disk 2 to vibrate. Then the bottom plate 3 vibrates in the vibrating disk 2, so that the magnetic cores in the material part 33 at the tail end of the bottom plate 3 vibrate and are arranged on the material placing tray 4. When the magnetic cores on the material placing tray 4 are placed completely, the machine body 1 drives the vibrating disk 2 to tilt, and then the bottom plate 3 also tilts, and the tilting direction is toward the position of the material part 33, that is, the position of the material part 33 is low and the position of the material placing tray 4 is high.

[0033] Since the magnetic cores are located in the placing holes of the material placing tray 4, even if the vibrating disk 2 and the bottom plate 3 tilt, the magnetic cores in the material placing tray 4 cannot fall off. Then the redundant magnetic cores that are not placed on the bottom plate 3 roll to the material part 33. Then the machine body 1 controls the vibrating disk 2 to return to the parallel state. Then rotate the two limiting strips 32 at the front end of the bottom plate 3 to the horizontal state, and then pull the handle 41 to remove the bottom plate 3 from the socket 31 of the bottom plate 3. Since the upper surface of the material rack 5 is in parallel contact with the bottom of the material placing tray 4, as the material placing tray 4 is removed, the magnetic cores in the placing holes of the material placing tray 4 fall into the placing holes of the receiving tray 6 one by one. When the material placing tray 4 moves, the material placing tray 4 moves along between the two baffles 53 of the material rack 5. When all the magnetic cores on the material placing tray 4 fall into the receiving tray 6, push the material placing tray 4 back onto the bottom plate 3 again, rotate the limiting strip 32 to limit the material placing tray 4, and restart the machine body 1 for magnetic arrangement work. Then remove the filled receiving tray 6 and place the empty receiving tray 6 again.

[0034] Only some exemplary embodiments of the present utility model are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A production and blanking integrated machine for magnetic cores, comprising a machine body (1), characterized in that: Vibrating trays (2) are provided at both upper ends of the machine body (1). A bottom plate (3) is placed above the vibrating trays (2). A material-swinging plate (4) is arranged inside the bottom plate (3). Both the bottom plate (3) and the material-swinging plate (4) are in an L-shaped structure; A material rack (5) is provided on the front surface of the machine body (1). Grooves (51) are formed at both upper ends of the material rack (5). Receiving trays (6) are arranged in both of the two grooves (51). Support frames (7) are fixedly installed at both bottom ends of the material rack (5). Rollers (71) are installed at the bottom of each support frame (7). A notch is provided at the front end of the material rack (5) and in the middle part, and the width of the notch is not less than one meter.

2. The integrated production and blanking machine for magnetic cores according to claim 1, wherein: An insertion opening (31) is formed at the front end of the bottom plate (3). A material part (33) is arranged at the tail end of the bottom plate (3). A placement area is formed between the material part (33) and the inner wall of the front end of the bottom plate (3). The tail end of the material-swinging plate (4) is located in the placement area of the bottom plate (3), and the front end of the material-swinging plate (4) is located outside the front end of the bottom plate (3).

3. The production and blanking integrated machine for a magnetic core according to claim 2, characterized in that: The tail end of the material-swinging plate (4) passes through the insertion opening (31) and is inserted into the placement area. The end of the tail end of the material-swinging plate (4) abuts against one end of the material part (33). A handle (41) is fixedly installed outside the tail end of the material-swinging plate (4). Limit bars (32) are arranged on both sides outside the tail end of the material-swinging plate (4). The tops of the two limit bars (32) are rotatably connected to both sides of the tail end of the bottom plate (3).

4. The production and blanking integrated machine for a magnetic core according to claim 1, characterized in that: One side of the upper surface of the material rack (5) is located below the bottom of the material-swinging plate (4) and is in contact with the bottom of the material-swinging plate (4). One side outer wall of the material rack (5) abuts against the outer wall of the tail end of the bottom plate (3). Baffles (53) are fixedly installed on both sides of the upper surface of the material rack (5) and on both sides of each groove (51). The distance between every two baffles (53) is adapted to the width of the material-swinging plate (4).

5. The integrated production and blanking machine for a magnetic core according to claim 1, characterized in that: Positioning pins (52) are vertically and fixedly installed on both sides of the tail end of the groove (51). Pin holes (61) are formed on both sides of the front end of the receiving tray (6). The pin holes (61) are adapted to the positioning pins (52) and are inserted and connected.

6. The production and blanking integrated machine for a magnetic core according to claim 1, wherein: A number of equally spaced and uniformly distributed placement holes are formed on both the material-swinging plate (4) and the receiving tray (6). The placement holes on the material-swinging plate (4) are of a through structure. The bottom of the receiving tray (6) is of a solid structure. The placement holes on the material-swinging plate (4) and the receiving tray (6) are in one-to-one correspondence.

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