Vibration and thermal runaway integrated tool

By designing a vibration and thermal runaway integrated tooling including flat plates, hinges and locking parts, the problem that testing tooling in the prior art is not universal, the unity of battery module vibration and thermal runaway testing is achieved, and the testing efficiency and resource utilization are improved.

CN223179726UActive Publication Date: 2025-08-01SHANGHAI RUIPU ENERGY CO LTD +1
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Patent Information

Application Number
CN202422095619.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-01
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the prior art, vibration testing tooling and thermal runaway testing tooling are not universal, resulting in the need to switch different test tooling during different types of tests, resulting in problems such as waste of resources and delayed tests.

Method used

A vibration and thermal runaway integrated tooling is designed, including two flat plates, hinges and locking parts. The lamination or parallel distribution of the flat plates is achieved through the hinges, and the locking parts clamp the battery module is used to clamp the vibration test and thermal runaway test.

Benefits of technology

The same tool can not only conduct battery module vibration tests and thermal runaway tests, which improves the versatility and efficiency of the test and avoids waste of resources and delays in testing.

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Abstract

The utility model relates to a vibration and thermal runaway integrated tool, which belongs to the technical field of battery testing, and comprises a plate assembly which comprises two flat plates used for supporting or clamping a battery module; the hinging piece comprises two hinges which are hinged to each other, and the two ends of the hinging piece are rotationally connected with the two flat plates respectively; and the locking piece is used for driving the two flat plates to be close to each other so as to clamp the battery module. Therefore, the two flat plates can be mutually contacted and overlapped or mutually parallel and spaced by virtue of the hinging piece, and when the two flat plates are mutually contacted and overlapped, the two flat plates can be used as a bottom plate for fixing the battery module and can be conveniently and integrally mounted on vibration test equipment, so that the vibration equipment can carry out vibration test on the battery module; when the two flat plates are spaced in parallel, the two flat plates can serve as clamping plates for clamping the battery module, the two flat plates are driven to get close to each other in cooperation with the locking piece so as to clamp the battery module, thermal runaway testing can be conveniently carried out, and therefore the device can be used for battery module vibration testing and thermal runaway testing.
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Description

Technical Field

[0001] The present application relates to the field of battery testing technology, and in particular to a vibration and thermal runaway integrated tooling. Background Art

[0002] With the development of the new energy industry, the demand for battery packs and modules is increasing. To avoid safety issues, various safety tests for modules and battery packs are essential. Important test items include vibration and thermal runaway testing.

[0003] In related technologies, patent publication number CN219444839U discloses a lithium battery module vibration clamping fixture and testing device. By fixing the battery module to a base plate, which is then fixed to a vibration device, the vibration device can perform a vibration test on the battery module. Patent publication number CN219657834U discloses a battery module thermal runaway test fixture. Two clamping plates on the base respectively compress the target cell and test cell in the battery pack, keeping the entire battery pack in a constant squeeze state, thereby realistically simulating the state of the battery module under installation and further ensuring the accuracy of the test.

[0004] As can be seen from the above, vibration test fixtures and thermal runaway test fixtures are not interchangeable. Different test fixtures must be switched for different types of tests. The production of multiple sets of different fixtures not only wastes funds, but also causes adverse effects such as test delays due to tool mismatch. Therefore, the versatility of test fixtures needs to be improved. In view of this, the present application provides a vibration and thermal runaway integrated fixture, in order to achieve the purpose of being used for both battery module vibration testing and thermal runaway testing. Summary of the Invention

[0005] In response to the above-mentioned deficiencies or one of the deficiencies of the background technology, an embodiment of the present application provides an integrated vibration and thermal runaway tooling, which can be used for both battery module vibration testing and thermal runaway testing.

[0006] The embodiment of the present application provides a vibration and thermal runaway integrated tool, comprising:

[0007] A plate assembly comprising two flat plates for supporting or clamping the battery module;

[0008] A hinged member comprising two hinged leaves hinged to each other, with both ends of the hinged member being rotatably connected to the two flat plates respectively;

[0009] The locking member is used to drive the two flat plates to move closer to each other to clamp the battery module.

[0010] In some embodiments, the number of the hinges is two sets, and the two sets of hinges are respectively arranged at both ends of the plate assembly.

[0011] In some embodiments, the hinge leaves of each set of the hinge members are rotatably connected to the same rotating shaft.

[0012] In some embodiments, the hinge leaf includes two connecting arms that are relatively slidably connected to achieve the telescoping of the hinge leaf.

[0013] In some embodiments, a sliding frame for the other connecting arm to pass through is provided on each connecting arm of the hinge leaf.

[0014] In some embodiments, a sliding hole is provided on one connecting arm of the hinge leaf, and a sliding block that cooperates with the sliding hole is provided on the other connecting arm.

[0015] In some embodiments, the locking member includes a screw and a nut, and through holes for the screw to pass through are provided at the four corners of the two flat plates.

[0016] In some embodiments, a plurality of mounting holes for cooperating with the installation of the flat plates and a plurality of fixing holes for cooperating with the fixing of the battery module are provided on the two flat plates.

[0017] In some embodiments, a first groove is provided on one of the flat plates, and two second grooves are provided on the other flat plate, and a cross bar is formed between the two second grooves.

[0018] In some embodiments, the fixing holes are distributed inside and outside the grooves of the first groove and the second groove.

[0019] The beneficial effects brought by the technical solution provided in this application include:

[0020] The embodiment of this application provides a vibration and thermal runaway integrated tooling, which includes a plate assembly, which includes two flat plates for supporting or clamping a battery module; a hinge member, which includes two hinge leaves that are hinged to each other, and the two ends of the hinge member are respectively rotatably connected to the two flat plates; a locking member, which is used to drive the two flat plates to approach each other to clamp the battery module.

[0021] Therefore, the two flat plates can be stacked on each other in contact or spaced parallel to each other relying on the hinge member. When the two flat plates are stacked on each other in contact, they can serve as the bottom plate for fixing the battery module, which is convenient for the overall installation to the vibration test equipment, so that the vibration equipment can perform vibration tests on the battery module; when the two flat plates are spaced parallel to each other, they can serve as the clamping plates for clamping the battery module, and then cooperate with the locking member to drive the two flat plates to approach each other to clamp the battery module, which is convenient for performing thermal runaway tests, thereby realizing that the tooling provided in this application can be used for both vibration tests and thermal runaway tests of the battery module. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.

[0023] Figure 1 Structural schematic diagram of the tooling provided by the embodiment of the present application;

[0024] Figure 2 Implementation schematic diagram of the tooling provided by the embodiment of the present application;

[0025] Figure 3 Implementation schematic diagram of the tooling provided by another embodiment of the present application;

[0026] Figure 4 Implementation schematic diagram of the tooling provided by yet another embodiment of the present application;

[0027] Figure 5 Structural schematic diagram of the hinge provided by the embodiment of the present application;

[0028] Figure 6 Structural schematic diagram of the hinge provided by another embodiment of the present application.

[0029] In the accompanying drawings, the list of components represented by each reference numeral is as follows:

[0030] 1. Plate assembly; 11. Flat plate; 111. Through hole; 2. Hinge member; 21. Hinge; 211. Connecting arm; 212. Sliding frame; 213. Sliding hole; 214. Slide block; 3. Locking member; 31. Screw; 32. Nut; 4. Rotating shaft; 5. Mounting hole; 6. Fixing hole; 7. First groove; 8. Second groove; 9. Cross bar. Detailed implementation manners

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application.

[0032] In view of the deficiencies or one of the deficiencies in the above background technology, the embodiments of the present application provide a vibration and thermal runaway integrated tooling, which can be used for both vibration testing and thermal runaway testing of battery modules.

[0033] See Figures 1 to 6As shown in the figure, the embodiment of the present application provides an integrated tool for vibration and thermal runaway, including:

[0034] A plate assembly 1, which includes two flat plates 11 for supporting or clamping a battery module;

[0035] A hinge member 2, which includes two hinge leaves 21 hinged to each other. Two ends of the hinge member 2 are respectively rotatably connected to the two flat plates 11;

[0036] A locking member 3, which is used to drive the two flat plates 11 to approach each other to clamp the battery module.

[0037] In the integrated tool for vibration and thermal runaway according to the embodiment of the present application, the two flat plates 11 of the plate assembly 1 are connected by the hinge member 2. Since the hinge member 2 includes two hinge leaves 21 hinged to each other, and two ends of the hinge member 2 are respectively rotatably connected to the two flat plates 11, the two flat plates 11 can rely on the hinge member 2 to achieve mutual contact and overlap or mutual parallel spacing.

[0038] When the two flat plates 11 are in mutual contact and overlap, they can act as the bottom plate for fixing the battery module, which is convenient for the overall installation on the vibration test equipment, so that the vibration equipment can perform vibration tests on the battery module; when the two flat plates 11 are in mutual parallel spacing, they can act as the clamping plates for clamping the battery module, and then cooperate with the locking member 3 to drive the two flat plates 11 to approach each other to clamp the battery module, so as to facilitate the thermal runaway test.

[0039] Exemplarily, when the two flat plates 11 are unfolded in the same plane, by using the two hinge leaves 21 hinged to each other, one of the flat plates 11 can be flipped and overlapped on the surface of the other flat plate 11. Holes are pre-opened on the two flat plates 11 to facilitate the fasteners to penetrate through the two flat plates 11 at the same time to fix them on the vibration test equipment to act as the bottom plate for fixing the battery module. Further, holes or grooves with different specifications and sizes can be provided on the two flat plates 11 to respectively be applicable to fixing battery modules with different specifications and sizes.

[0040] Since the ends of the two hinge leaves 21 of the hinge member 2 away from their hinge center are rotatably connected to the flat plate 11, therefore, the two flat plates 11 in mutual contact and overlap can be relatively pulled apart to keep the two flat plates 11 parallel and spaced apart. The battery module can be placed between the two flat plates 11 to realize that the two flat plates 11 act as the clamping plates for clamping the battery module, and then cooperate with the locking member 3 to drive the two flat plates 11 to approach each other to clamp the battery module, so as to facilitate the thermal runaway test. Exemplarily, the locking member 3 can adopt an electric or hydraulic working cylinder, or other driving members that can achieve pushing.

[0041] In some alternative embodiments: Refer to Figures 1 to 6As shown in the figure, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. The number of hinge members 2 of the vibration and thermal runaway integrated tooling is two sets, and the two sets of hinge members 2 are respectively arranged at both ends of the plate assembly 1.

[0042] The number of hinge members 2 of the vibration and thermal runaway integrated tooling in the embodiment of the present application is two sets, which are respectively installed at both ends of the plate assembly 1, which can improve the connection reliability and facilitate the stable flipping of the flat plate 11. Exemplarily, in this embodiment, the two flat plates 11 are made of aluminum alloy plates with the same size. The large surface where the length and width are located on the flat plate 11 is used to support or clamp the battery module, and the small surface where the width and thickness are located is used to connect the hinge member 2. The two sets of hinge members 2 are respectively rotatably connected to the small surfaces of the two flat plates 11. At the same time, there is a certain distance between the two flat plates 11 in the unfolded state, which is convenient for flipping and overlapping each other.

[0043] In some alternative embodiments: Refer to Figures 1 to 6 As shown in the figure, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. The hinge leaves 21 of each set of hinge members 2 of the vibration and thermal runaway integrated tooling are all rotatably connected to the same rotating shaft 4.

[0044] The hinge leaves 21 of each set of hinge members 2 of the vibration and thermal runaway integrated tooling in the embodiment of the present application are all rotatably connected to the same rotating shaft 4. The rotating shaft 4 connects the two sets of hinge members 2 into one body, which can improve the connection reliability and flipping stability.

[0045] Specifically, in the unfolded state, the rotating shaft 4 is located between the two flat plates 11. When the flat plates 11 are flipped and overlapped, under the constraint of the rotating shaft 4, the hinge leaves 21 on both sides move synchronously, which can ensure the flipping stability. In some other embodiments, when the two flat plates 11 are in the flipped and overlapped state, the rotating shaft 4 can act as a handle to facilitate the movement of the two flat plates 11.

[0046] In some alternative embodiments: Refer to Figures 1 to 6 As shown in the figure, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. The hinge leaf 21 of the vibration and thermal runaway integrated tooling includes two connecting arms 211 that are relatively slidably connected to realize the telescopic movement of the hinge leaf 21.

[0047] The hinge leaf 21 of the vibration and thermal runaway integrated tooling in the embodiment of the present application is a telescopic structure formed by the mutual sliding connection of two connecting arms 211. When the two flat plates 11 are arranged parallel to each other at intervals to act as clamping plates for clamping the battery module, in cooperation with the telescopic hinge leaf 21, the distance between the two flat plates 11 can be adjusted within a larger range, which is convenient for clamping battery modules with larger specifications and sizes.

[0048] In some alternative embodiments: Refer to Figures 1 to 6As shown, an embodiment of the present application provides a vibration and thermal runaway integrated tooling, wherein each connecting arm 211 of the hinge 21 of the vibration and thermal runaway integrated tooling is provided with a sliding frame 212 for another connecting arm 211 to pass through.

[0049] Each connecting arm 211 of the hinge 21 of the vibration and thermal runaway integrated tooling in the embodiment of the present application is provided with a sliding frame 212 for the other connecting arm 211 to pass through. Specifically, one end of the connecting arm 211 is integrally provided with a rectangular sliding frame 212, and the two connecting arms 211 pass through the sliding frames 212 thereon to form a retractable hinge 21.

[0050] In some alternative embodiments: See Figures 1 to 6 As shown, an embodiment of the present application provides a vibration and thermal runaway integrated tooling, wherein a sliding hole 213 is provided on one connecting arm 211 of the hinge 21 of the vibration and thermal runaway integrated tooling, and a slider 214 cooperating with the sliding hole 213 is provided on the other connecting arm 211.

[0051] The two connecting arms 211 of the hinge 21 of the vibration and thermal runaway integrated tooling of the embodiment of the present application cooperate with each other through a sliding hole 213 and a slider 214 to realize the retractability of the hinge 21. For example, the sliding hole 213 is in the shape of a strip, and the slider 214 is a T-shaped block. The small end of the T-shaped block is fixedly installed and slidably adapted to the sliding hole 213, and the large end can prevent the T-shaped block from detaching from the sliding hole 213.

[0052] In some alternative embodiments: See Figures 1 to 6 As shown, an embodiment of the present application provides a vibration and thermal runaway integrated tooling, wherein the locking member 3 of the vibration and thermal runaway integrated tooling includes a screw 31 and a nut 32 , and the four corners of the two flat plates 11 are provided with through holes 111 for the screws 31 to pass through.

[0053] The four corners of the two flat plates 11 of the vibration and thermal runaway integrated tooling of the embodiment of the present application are provided with through holes 111, and the through holes 111 can be passed through the screws 31, and the screws 31 are then fitted with nuts 32. The nuts 32 are used to tighten the flat plates 11, thereby achieving clamping of the battery module.

[0054] Exemplarily, the battery module is placed between two parallel and spaced-apart plates 11, four screws 31 are prepared, and respectively pass through the through holes 111 reserved at the four corners of the plates 11, and both ends of each screw 31 pass through the through holes 111 on the two side plates 11, and nuts 32 are installed at both ends of the screw 31.

[0055] Adjust the distance between the two nuts 32 on the same screw 31. Limit the flat plate 11 through the nuts 32, that is, after adjusting the distance between the two flat plates 11, the nuts 32 on the opposite sides of the two flat plates 11 can press against the flat plate 11, so that the two flat plates 11 can clamp battery modules of different sizes.

[0056] In some alternative embodiments: Refer to Figures 1 to 6 As shown, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. A plurality of mounting holes 5 for cooperating with the installation of the flat plate 11 and a plurality of fixing holes 6 for cooperating with the fixation of the battery module are provided on both flat plates 11 of the vibration and thermal runaway integrated tooling.

[0057] A plurality of mounting holes 5 for cooperating with the installation of the flat plate 11 are provided on both flat plates 11 of the vibration and thermal runaway integrated tooling of the embodiment of the present application. When the two flat plates 11 are in a state of being in contact and stacked with each other, the mounting holes 5 can install fasteners to penetrate through the two flat plates 11 to fixedly connect the vibration test equipment. In addition, in cooperation with the fixing holes 6 provided on the flat plate 11, the battery module can be fixed on the flat plate 11 through fasteners to facilitate vibration testing.

[0058] In some alternative embodiments: Refer to Figures 1 to 6 As shown, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. A first groove 7 is provided on one of the flat plates 11 of the vibration and thermal runaway integrated tooling, and two second grooves 8 are provided on the other flat plate 11. A cross bar 9 is formed between the two second grooves 8.

[0059] A first groove 7 is provided on one of the flat plates 11 of the vibration and thermal runaway integrated tooling of the embodiment of the present application. The first groove 7 can adapt to the end plate structure protruding from the bottom of the conventional battery module and facilitate the positioning and installation of the conventional battery module.

[0060] Two second grooves 8 are provided on the other flat plate 11. A cross bar 9 is formed between the two second grooves 8. The second groove 8 can adapt to the large-size battery module with a cross groove on the bottom end plate. The cross bar 9 is adapted to the cross groove, which facilitates the positioning and installation of the large-size battery module with a cross groove on the bottom end plate.

[0061] In some alternative embodiments: Refer to Figures 1 to 6 As shown, the embodiment of the present application provides a vibration and thermal runaway integrated tooling. Fixing holes 6 are distributed inside and outside the grooves of the first groove 7 and the second groove 8 of the vibration and thermal runaway integrated tooling.

[0062] The fixing holes 6 of the vibration and thermal runaway integrated tooling according to the embodiments of the present application are distributed inside and outside the grooves of the first groove 7 and the second groove 8. Specifically, the fixing holes 6 located on the outer periphery of the fixing holes 6 of the first groove 7 and the second groove 8 can cooperate with fasteners to fix large-sized battery modules, and the fixing holes 6 located on the bottom walls of the first groove 7 and the second groove 8 can cooperate with fasteners to fix small-sized battery modules.

[0063] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present application. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0064] It should be noted that in the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0065] The above description is only the specific implementation manners of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features claimed herein.

Claims

1. An integrated tooling for vibration and thermal runaway, characterized in that, Comprising: A board assembly (1), which includes two flat plates (11) for supporting or clamping a battery module; A hinge member (2), which includes two hinge leaves (21) hinged to each other, and both ends of the hinge member (2) are rotatably connected to the two flat plates (11) respectively; A locking member (3), which is used to drive the two flat plates (11) to approach each other to clamp the battery module.

2. The integrated tooling for vibration and thermal runaway according to claim 1, characterized in that: The number of the hinge members (2) is two sets, and the two sets of hinge members (2) are respectively arranged at both ends of the board assembly (1).

3. The integrated tooling for vibration and thermal runaway according to claim 2, characterized in that: The hinge leaves (21) of each set of hinge members (2) are all rotatably connected to the same rotating shaft (4).

4. The integrated tooling for vibration and thermal runaway according to claim 1, characterized in that: The hinge leaf (21) includes two connecting arms (211) that are slidably connected to each other to realize the telescoping of the hinge leaf (21).

5. The integrated tooling for vibration and thermal runaway according to claim 4, characterized in that: Sliding frames (212) for the other connecting arm (211) to pass through are arranged on each connecting arm (211) of the hinge leaf (21).

6. The integrated tooling for vibration and thermal runaway according to claim 4, characterized in that: A sliding hole (213) is arranged on one connecting arm (211) of the hinge leaf (21), and a slider (214) that cooperates with the sliding hole (213) is arranged on the other connecting arm (211).

7. The integrated tooling for vibration and thermal runaway according to claim 1, characterized in that: The locking member (3) includes a screw rod (31) and a nut (32), and through holes (111) for the screw rod (31) to pass through are arranged at the four corners of the two flat plates (11).

8. The integrated tooling for vibration and thermal runaway according to claim 1, characterized in that: A plurality of mounting holes (5) for cooperating with the installation of the flat plate (11) and a plurality of fixing holes (6) for cooperating with the fixation of the battery module are arranged on both of the two flat plates (11).

9. The integrated tooling for vibration and thermal runaway according to claim 8, characterized in that: A first groove (7) is arranged on one of the flat plates (11), and two second grooves (8) are arranged on the other flat plate (11), and a cross bar (9) is formed between the two second grooves (8).

10. The integrated tooling for vibration and thermal runaway according to claim 9, characterized in that: The fixing holes (6) are distributed inside and outside the grooves of the first groove (7) and the second groove (8).

Citation Information

Patent Citations

  • Lithium battery module vibration clamping tool and testing device

    CN219444839U

  • Battery module thermal runaway test tool

    CN219657834U