Shell sorting device

Through the infrared detection and dual-channel guidance system of the shell sorting device, the problem of silt and sand residue inside the shell is solved, the pure sorting and stable transportation of shell products are realized, and the resource utilization efficiency and processing efficiency are improved.

CN223182880UActive Publication Date: 2025-08-05XIAMEN CIMC XINZHI TESTING EQUIP CO LTD
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Patent Information

Application Number
CN202422306435.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-05
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the processing of shellfish products, a large amount of silt remains inside, which affects the product quality and appearance and may cause problems such as machine clogging.

Method used

A shell sorting device is adopted, and the shell is conveyed through a transparent conveyor belt using an infrared camera and a light source combination. The infrared camera and reflective prism are used to detect whether there is silt and sand inside the shell from the upper and lower parts, distinguish shells containing and without silt and sand, and monitor the conveying status by an radio photoelectric sensor, and set up a dual-channel guide bucket for classification.

Benefits of technology

Effectively remove silt and sand inside the shell, ensure that the product is pure and free of impurities, improve resource utilization efficiency, reduce waste and losses, stabilize the transportation process, avoid blockage, and facilitate subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shell sorting device which comprises a working table, the top of the working table is fixedly connected with a supporting frame, a transparent conveying belt is rotationally arranged in the supporting frame, and a feeding mechanism is arranged at one end of the top of the supporting frame. The front side and the rear side of one end of the top of the supporting frame are each fixedly connected with a correlation photoelectric sensor, and the top of the supporting frame is vertically and fixedly connected with a supporting column through a support. According to the shell sorting device, the first infrared camera works and cooperates with the first infrared light source to provide a light source, so that shell animals can be detected from the upper side, and after the second infrared camera works, the shell animals can be detected from the lower side by utilizing refraction of the reflecting prism and cooperating with the second infrared light source to provide a light source; whether the shellfish animals contain silt or not is well detected, and the shellfish animals with a large amount of silt inside are selected and removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of shell sorting, in particular to a shell sorting device. Background Art

[0002] Shellfish are filter feeders, surviving by inhaling seawater and filtering out food particles. This feeding method requires them to constantly open and close their shells to take in more seawater for filtration. In this process, sand and other impurities may also be taken in. Although most sand is excreted, some will remain inside the shell.

[0003] In the existing technology, during the processing of shellfish products, a large amount of mud and sand remains inside, which affects the quality and appearance of the products. The mud and sand not only reduces the purity of the products, but also interferes with subsequent processing, such as clogging the machine. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a shell sorting device, which solves the problem that a large amount of mud and sand remain inside shell products during processing, which affects the quality and appearance of the products.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a shell sorting device, comprising a workbench, a support frame fixedly connected to the top of the workbench, a transparent conveyor belt rotatably provided inside the support frame, a loading mechanism provided at one end of the top of the support frame, and a photoelectric sensor fixedly connected to the front and rear sides of the top end of the support frame;

[0006] The top of the support frame is vertically fixedly connected to a support column through a bracket, a sliding block is slidingly sleeved on the surface of the support column, a first infrared camera is fixedly connected to the bottom of the sliding block, and a first infrared light source located below the first infrared camera is fixedly connected to the inside of the transparent conveyor belt;

[0007] A support plate is fixedly connected to the inside of the support frame, a transparent acrylic plate is fixedly connected to the upper surface of the support plate, a second infrared camera is fixedly connected to one side of the transparent acrylic plate, the other end of the upper surface of the support plate is fixedly connected to a reflecting prism, the other end of the top of the support frame is fixedly connected to a second infrared light source located above the reflecting prism, and the other end of the support frame is provided with a unloading mechanism for classifying shells.

[0008] Furthermore, both sides of one end of the top of the support frame are transversely fixedly connected with a conveying channel, and the surface of the conveying channel is provided with an opening adapted to the through-beam photoelectric sensor.

[0009] Furthermore, the feeding mechanism includes an elastic support rod, which is fixedly connected to the inner side of the top of the support frame. The top of the elastic support rod is fixedly connected to a lower hopper, and the surface of the lower hopper is fixedly connected to a vibration motor.

[0010] Furthermore, one end of the top of the support frame is fixedly connected to a material receiving plate, and the upper surface of the material receiving plate is fixedly connected to a guide channel adapted to the lower hopper.

[0011] Furthermore, a bolt is provided on the surface of the sliding block, and an inner end of the bolt is rotated to extend into the interior of the sliding block and contacts the surface of the support column.

[0012] Furthermore, the unloading mechanism includes a driving motor, a guide plate and a dual-channel guide bucket, the driving motor is fixedly connected to the other end of the support frame, the guide plate is fixedly connected to the output shaft of the driving motor, the dual-channel guide bucket is fixedly connected to the other end of the workbench, and the two inlets of the dual-channel guide bucket are respectively fixedly connected with a second conveying plate and a first conveying plate adapted to the guide plate.

[0013] Furthermore, a blowing assembly for blowing air to the surface of the reflective prism is provided inside the support frame, and a cleaning assembly for cleaning the surface of the transparent conveyor belt is provided inside the support frame.

[0014] Compared with the existing technology, the beneficial effect of the present invention is that after the shellfish is transported by the support frame, the photoelectric sensor monitors the transportation status of the shells, the first infrared camera works, and cooperates with the first infrared light source to provide light source, so that the shellfish can be detected from above, and then after the second infrared camera works, the refraction of the reflecting prism is utilized, and the second infrared light source works to provide light source, so that the shellfish can be detected from below, and whether the shellfish contains mud and sand inside can be better detected, and the shellfish containing a large amount of mud and sand inside can be selected and removed, ensuring that the processed products are pure and free of impurities. By distinguishing between shellfish containing mud and sand and shellfish without mud and sand, resources can be more reasonably allocated to different processing links or products, thereby improving resource utilization efficiency, reducing waste and loss, and facilitating subsequent shellfish processing operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic structural diagram of the second infrared camera and the reflective prism in the present invention;

[0017] Figure 3 This is a schematic structural diagram of the first infrared light source and the first infrared camera in the present invention.

[0018] In the figure: 1. Workbench; 2. Support frame; 3. Transparent conveyor belt; 4. Material receiving plate; 5. Guide channel; 6. Discharge hopper; 7. Vibration motor; 8. Elastic support rod; 9. Conveyor channel; 10. Support column; 11. Sliding block; 12. First infrared camera; 13. First infrared light source; 14. Support plate; 15. Transparent acrylic plate; 16. Second infrared camera; 17. Reflecting prism; 18. Second infrared light source; 19. Through-beam photoelectric sensor; 20. Opening; 21. Dual-channel guide hopper; 22. Drive motor; 23. Guide plate; 24. First conveyor plate; 25. Second conveyor plate; 26. Blowing assembly; 27. Cleaning assembly; 28. Bolt. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3 The utility model provides a technical solution: a shell sorting device, including a workbench 1, a support frame 2 is fixedly connected to the top of the workbench 1, a transparent conveyor belt 3 is rotatably arranged inside the support frame 2, a loading mechanism is arranged at one end of the top of the support frame 2, and a photoelectric sensor 19 is fixedly connected to the front and rear sides of the top end of the support frame 2.

[0021] The top of the support frame 2 is vertically fixedly connected to the support column 10 through a bracket. The surface sliding sleeve of the support column 10 is provided with a sliding block 11. The bottom of the sliding block 11 is fixedly connected to the first infrared camera 12. The inside of the transparent conveyor belt 3 is fixedly connected to the first infrared light source 13 located below the first infrared camera 12.

[0022] A support plate 14 is fixedly connected to the interior of the support frame 2, a transparent acrylic plate 15 is fixedly connected to the upper surface of the support plate 14, a second infrared camera 16 is fixedly connected to one side of the transparent acrylic plate 15, and a reflecting prism 17 is fixedly connected to the other end of the upper surface of the support plate 14.

[0023] The other end of the top of the support frame 2 is fixedly connected to a second infrared light source 18 located above the reflective prism 17, and the other end of the support frame 2 is provided with a feeding mechanism for classifying shells.

[0024] After the support frame 2 transports the shellfish, the photoelectric sensor 19 monitors the transport status of the shells, and the first infrared camera 12 works and cooperates with the first infrared light source 13 to provide light source, so that the shellfish can be detected from above. After the second infrared camera 16 works, the refraction of the reflecting prism 17 is utilized and the second infrared light source 18 works to provide light source, so that the shellfish can be detected from below.

[0025] It is better to detect whether there is mud and sand inside the shellfish, select and remove the shellfish containing a lot of mud and sand, and ensure that the processed products are pure and free of impurities.

[0026] Distinguishing between shellfish containing sediment and those without sediment can allocate resources more reasonably to different processing links or products, improve resource utilization efficiency, reduce waste and loss, and facilitate subsequent shellfish processing operations.

[0027] Both sides of one end of the top of the support frame 2 are laterally fixedly connected with a conveying channel 9 , and the surface of the conveying channel 9 is provided with an opening 20 adapted to the through-beam photoelectric sensor 19 .

[0028] The conveying channel 9 is convenient for limiting the position of the shellfish conveyed on the surface of the transparent conveyor belt 3, thereby improving the stability of the shellfish during the conveying process.

[0029] The feeding mechanism includes an elastic support rod 8, which is fixedly connected to the inner side of the top of the support frame 2. The top of the elastic support rod 8 is fixedly connected to the lower hopper 6, and the surface of the lower hopper 6 is fixedly connected to the vibration motor 7.

[0030] The discharge hopper 6 facilitates the guided transportation of shellfish. After the vibration motor 7 is working, it can drive the discharge hopper 6 to vibrate through the support of the elastic support rod 8 to avoid blockage during the discharge of shellfish.

[0031] One end of the top of the support frame 2 is fixedly connected to a material receiving plate 4 , and the upper surface of the material receiving plate 4 is fixedly connected to a guide channel 5 adapted to the lower hopper 6 .

[0032] The receiving plate 4 receives the shellfish discharged from the discharge hopper 6, guides and transports the shellfish through the guide channel 5, and transports the shellfish to the surface of the transparent conveyor belt 3 for subsequent inspection.

[0033] The device can be provided with two groups, and the discharge hopper 6 can be provided with a two-way discharge channel to facilitate the simultaneous delivery of shellfish to the surfaces of the receiving plates 4 on the two groups of devices.

[0034] A bolt 28 is provided on the surface of the sliding block 11 . The inner end of the bolt 28 rotates and extends into the interior of the sliding block 11 and contacts the surface of the support column 10 .

[0035] After the sliding block 11 slides on the surface of the support column 10 , the worker can twist the bolt 28 . After the inner end of the bolt 28 contacts the surface of the support column 10 , the height position of the sliding block 11 can be fixed.

[0036] The unloading mechanism includes a drive motor 22, a guide plate 23 and a dual-channel guide bucket 21. The drive motor 22 is fixedly connected to the other end of the support frame 2, the guide plate 23 is fixedly connected to the output shaft of the drive motor 22, and the dual-channel guide bucket 21 is fixedly connected to the other end of the workbench 1. The two inlets of the dual-channel guide bucket 21 are respectively fixedly connected to the second conveying plate 25 and the first conveying plate 24 adapted to the guide plate 23.

[0037] The guide plate 23 receives the shellfish after being unloaded from the transparent conveyor belt 3, and guides it through the second conveyor plate 25, and discharges the qualified shellfish through one channel of the dual-channel guide bucket 21. When the shellfish is detected to be unqualified, the drive motor 22 drives the guide plate 23 to rotate, changes the inclination angle, and then guides the shellfish to the corresponding position of the first conveyor plate 24, and conveys the unqualified shellfish to the other channel of the dual-channel guide bucket 21 through the first conveyor plate 24 for discharge, thereby completing the sorting of the shellfish.

[0038] A collection box can be provided under both channels of the dual-channel guide bucket 21 to facilitate the classification and collection of shellfish for subsequent processing.

[0039] The support frame 2 is provided with a blowing component 26 for blowing air to the surface of the reflecting prism 17 , and the support frame 2 is provided with a cleaning component 27 for cleaning the surface of the transparent conveyor belt 3 . The blowing component 26 can prevent water vapor from being generated on the surface of the reflecting prism 17 .

[0040] During operation, after the support frame 2 transports the shellfish, the photoelectric sensor 19 monitors the transport status of the shells, and the first infrared camera 12 works and cooperates with the first infrared light source 13 to provide light source, so that the shellfish can be detected from above. Then, after the second infrared camera 16 works, it utilizes the refraction of the reflecting prism 17 and cooperates with the second infrared light source 18 to provide light source, so that the shellfish can be detected from below, and whether the shellfish contains mud and sand inside can be better detected, and the shellfish containing a large amount of mud and sand inside can be selected and removed to ensure that the processed products are pure and free of impurities. By distinguishing between shellfish containing mud and sand and shellfish without mud and sand, resources can be more reasonably allocated to different processing links or products, thereby improving resource utilization efficiency.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A shell sorting device, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a support frame (2), a transparent conveyor belt (3) is rotatably provided inside the support frame (2), a loading mechanism is provided at one end of the top of the support frame (2), and a photoelectric sensor (19) is fixedly connected to the front and rear sides of the top end of the support frame (2); The top of the support frame (2) is vertically fixedly connected to a support column (10) through a bracket, a sliding block (11) is slidably sleeved on the surface of the support column (10), a first infrared camera (12) is fixedly connected to the bottom of the sliding block (11), and a first infrared light source (13) located below the first infrared camera (12) is fixedly connected to the inside of the transparent conveyor belt (3); The interior of the support frame (2) is fixedly connected to a support plate (14), the upper surface of the support plate (14) is fixedly connected to a transparent acrylic plate (15), one side of the transparent acrylic plate (15) is fixedly connected to a second infrared camera (16), the other end of the upper surface of the support plate (14) is fixedly connected to a reflective prism (17), the other end of the top of the support frame (2) is fixedly connected to a second infrared light source (18) located above the reflective prism (17), and the other end of the support frame (2) is provided with a feeding mechanism for classifying shells.

2. A shell sorting device according to claim 1, characterized in that: Both sides of one end of the top of the support frame (2) are laterally fixedly connected with a conveying channel (9), and the surface of the conveying channel (9) is provided with an opening (20) adapted to the opposing photoelectric sensor (19).

3. A shell sorting device according to claim 1, characterized in that: The feeding mechanism comprises an elastic support rod (8), the elastic support rod (8) is fixedly connected to the inner side of the top of the support frame (2), the top end of the elastic support rod (8) is fixedly connected to a lower hopper (6), and the surface of the lower hopper (6) is fixedly connected to a vibration motor (7).

4. A shell sorting device according to claim 3, characterized in that: One end of the top of the support frame (2) is fixedly connected to a material receiving plate (4), and the upper surface of the material receiving plate (4) is fixedly connected to a guide channel (5) adapted to the lower hopper (6).

5. The shell sorting device according to claim 1, characterized in that: A bolt (28) is provided on the surface of the sliding block (11), and the inner end of the bolt (28) is rotated to extend into the interior of the sliding block (11) and contacts the surface of the support column (10).

6. The shell sorting device according to claim 1, characterized in that: The unloading mechanism comprises a driving motor (22), a guide plate (23) and a dual-channel guide bucket (21), wherein the driving motor (22) is fixedly connected to the other end of the support frame (2), the guide plate (23) is fixedly connected to the output shaft of the driving motor (22), the dual-channel guide bucket (21) is fixedly connected to the other end of the workbench (1), and the two inlets of the dual-channel guide bucket (21) are respectively fixedly connected to a second conveying plate (25) and a first conveying plate (24) adapted to the guide plate (23).

7. The shell sorting device according to claim 1, characterized in that: The support frame (2) is provided with a blowing assembly (26) for blowing air to the surface of the reflecting prism (17), and the support frame (2) is provided with a cleaning assembly (27) for cleaning the surface of the transparent conveyor belt (3).