Physical defoaming device for silicon steel production medium
By designing a physical defoaming device for the production of silicon steel, using stirring leaves to eliminate bubbles and filter the electrolyte, the problem of impurities residues during the cleaning of silicon steel is solved, efficient cleaning and resource recycling are achieved, and equipment and personnel safety is protected.
Patent Information
- Application Number
- CN202422022475.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the cleaning process of silicon steel, impurities remain in the electrolyte tank and cannot be recovered, resulting in waste of resources and easy equipment to be damaged.
A physical defoaming device for silicon steel production medium including a box, a separation box, a liquid pump, a filter box and agitating leaves was designed to eliminate bubbles through the stirring leaves, and the electrolyte is filtered by the liquid pump and the filter box to achieve bubble removal and impurity recovery.
It improves the cleaning efficiency of silicon steel, avoids equipment damage, realizes the recycling and utilization of electrolyte, reduces resource waste, and protects the safety of operators.
Smart Images
Figure CN223184129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon steel production, in particular to a physical defoaming device for silicon steel production media. Background Art
[0002] Silicon steel has high magnetic permeability, low coercivity, and high resistivity, resulting in low hysteresis and eddy current losses. It is primarily used as a magnetic material in motors, transformers, electrical appliances, and electrical instruments. To withstand punching and shearing during electrical manufacturing, it also requires a certain degree of plasticity. To improve magnetic induction and reduce hysteresis losses, the content of harmful impurities must be as low as possible, and the steel must be flat and have a good surface quality.
[0003] The existing defoaming device is set up with a pneumatic motor to drive the stirring shaft and the blade to rotate. The rotation of the blade cuts the bubbles. At the same time, the heating plate is heated and the heat is transferred to the heat conducting plate. The heat conducting plate heats the blade. The bubbles will automatically burst under the heating conditions, further defoaming is performed. However, when the silicon steel is cleaned, the residual impurities remain in the electrolyte tank and cannot be recycled for subsequent use, resulting in a waste of resources. Therefore, a physical defoaming device for silicon steel production medium is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a physical defoaming device for silicon steel production medium, which aims to improve the problem in the prior art that when silicon steel is cleaned, residual impurities remain in the electrolyte tank and cannot be recycled and used subsequently, resulting in waste of resources.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a physical defoaming device for silicon steel production medium, comprising a box body, a separation box fixedly connected to the right side of the box body, a box cover rotatably connected to the upper part of the separation box, a liquid inlet pipe fixedly connected to the upper right side of the box body, a liquid pump fixedly connected to the upper part of the separation box, an output end of the liquid pump fixedly connected to the suction pipe, one side of the suction pipe fixedly connected to the interior of the box body, the output end of the liquid pump fixedly connected to the upper inside of the separation box, a filter box fixedly connected to the bottom side of the inner wall of the separation box, three filter layers are connected by snapping inside the filter box, a liquid outlet pipe is fixedly connected to the right inside of the separation box, the liquid outlet pipe is communicated with the filter box, the internal front side of the separation box is rotatably connected to an opening and closing door, and a placement component is provided on the upper inner side of the box body, and the placement component is used to place silicon steel therein for easy removal.
[0006] As a further description of the above technical solution:
[0007] A motor is fixedly connected to the lower rear side of the left side of the box, and the output end of the motor is fixedly connected to a driving wheel, and the driving wheel is connected to a driven wheel through a belt. The inside of the driving wheel and the driven wheel are both fixedly connected to a rotating shaft, and the front and rear sides of the outside of the rotating shaft are fixedly connected to evenly distributed stirring blades, and the right end of the rotating shaft is rotatably connected to the inside of the box.
[0008] As a further description of the above technical solution:
[0009] The placement assembly comprises a placement frame, which is snap-connected to the inner upper side of the box body, and two hanging ears are fixedly connected to the left and right sides of the upper part of the placement frame.
[0010] As a further description of the above technical solution:
[0011] The left and right sides of the box body are rotatably connected with connecting rods, one end of the connecting rod is fixedly connected to a pull block, and the other end of the connecting rod is fixedly connected to a buckle block, which is fitted and connected to the inner wall of the placement frame. A torsion spring is sleeved on one side of the outer side of the connecting rod, and the buckle block is slidably connected to the inside of the placement frame.
[0012] As a further description of the above technical solution:
[0013] A suction pump is fixedly connected to the upper left side of the box body, the output end of the suction pump is fixedly connected to the exhaust pipe, the input end of the suction pump is fixedly connected to the exhaust pipe, and one end of the exhaust pipe is fixedly connected to the inside of the box body.
[0014] As a further description of the above technical solution:
[0015] One end of the torsion spring is fixedly connected to one side of the pull block, and the other end of the torsion spring is fixedly connected to one side of the box body.
[0016] As a further description of the above technical solution:
[0017] A controller is fixedly connected to the left side of the front of the box, and a sensor is provided on the right side of the controller. The sensor is fixedly connected to the front side of the box.
[0018] As a further description of the above technical solution:
[0019] The rotating shaft and the stirring blade are rotatably connected to the bottom of the placement frame.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, silicon steel is placed inside a placement frame, a motor is started so that the rotating shaft drives the stirring blade to stir the internal electrolyte to eliminate bubbles, and an air pump is started so that the air suction pipe drives the air inside the box to suck the gas, which is discharged through the exhaust pipe, and a defoaming agent is injected into the interior of the box through the liquid inlet pipe, thereby achieving efficient removal of generated bubbles, thereby improving the cleaning efficiency of silicon steel and avoiding equipment damage.
[0022] 2. In the utility model, the liquid pump is started to drive the electrolyte to be sucked, and the electrolyte is discharged into the interior of the filter box through the output end of the liquid pump, filtered through three different filter layers, and discharged through the liquid outlet pipe. When the silicon steel is cleaned, the pull block is rotated to rotate the connecting rod and the torsion spring, so that the buckle block is rotated inside the placement frame, and the placement frame can be lifted through the lifting ear, and the silicon steel can be taken out, thereby achieving the filtration treatment of the electrolyte for subsequent recycling and use to avoid waste of resources, and facilitating the removal of the silicon steel, preventing the operator from touching the electrolyte and causing harm to the body. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional diagram of a physical defoaming device for silicon steel production media proposed by the utility model;
[0024] Figure 2 This is a rear perspective view of a physical defoaming device for silicon steel production media proposed by the present invention;
[0025] Figure 3 This is a top view of the internal structure of a physical defoaming device for silicon steel production media proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the internal structure of a physical defoaming device for silicon steel production media proposed by the utility model;
[0027] Figure 5 This is a cross-sectional view of a separation box of a physical defoaming device for silicon steel production media proposed by the utility model;
[0028] Figure 6 for Figure 3 Enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Box body; 2. Box cover; 3. Liquid inlet pipe; 4. Controller; 5. Sensor; 6. Separation box; 7. Liquid pump; 8. Suction pipe; 9. Opening and closing door; 10. Liquid outlet pipe; 11. Filter box; 12. Filter layer; 13. Motor; 14. Driving wheel; 15. Belt; 16. Driven wheel; 17. Rotating shaft; 18. Stirring blade; 19. Suction pump; 20. Exhaust pipe; 21. Exhaust pipe; 22. Pull block; 23. Connecting rod; 24. Torsion spring; 25. Buckle block; 26. Placement frame; 27. Lifting ear. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 3 、 Figure 5 、 Figure 6 The utility model provides an embodiment of a physical defoaming device for silicon steel production medium, comprising a box body 1, a separation box 6 is fixedly connected to the right side of the box body 1, and the upper part of the separation box 6 is rotatably connected to the box cover 2, a liquid inlet pipe 3 is fixedly connected to the upper right side of the box body 1, a liquid pump 7 is fixedly connected to the upper part of the separation box 6, and the output end of the liquid pump 7 is fixedly connected to the suction pipe 8, one side of the suction pipe 8 is fixedly connected to the interior of the box body 1, and the output end of the liquid pump 7 is fixedly connected to the upper inside of the separation box 6. The bottom side of the inner wall of the separation box 6 is fixedly connected to a filter box 11, and the interior of the filter box 11 is snap-connected with three filter layers 12, and the right inside of the separation box 6 is fixedly connected to a liquid outlet pipe 10, and the liquid outlet pipe 10 is communicated with the filter box 11, and the internal front side of the separation box 6 is rotatably connected to an opening and closing door 9, and a placement component is provided on the upper side of the interior of the box body 1, and the placement component is used to place silicon steel therein for easy removal;
[0033] The placement component includes a placement frame 26, which is snap-connected to the upper inner side of the box body 1. Two lifting ears 27 are fixedly connected to the left and right sides of the upper part of the placement frame 26. The left and right sides of the box body 1 are rotatably connected with connecting rods 23. One end of the connecting rod 23 is fixedly connected to the pull block 22, and the other end of the connecting rod 23 is fixedly connected to the buckle block 25. The buckle block 25 is fitly connected to the inner wall of the placement frame 26. A torsion spring 24 is sleeved on the outer side of the connecting rod 23. The buckle block 25 is slidably connected to the inside of the placement frame 26. One end of the torsion spring 24 is fixedly connected to one side of the pull block 22, and the other end of the torsion spring 24 is fixedly connected to one side of the box body 1.
[0034] By starting the liquid pump 7, it drives the suction pipe 8 to suck the electrolyte, so that the electrolyte is discharged into the interior of the filter box 11 through the output end of the liquid pump 7, filtered through three different filter layers 12, and discharged through the liquid outlet pipe 10. When the silicon steel is cleaned, the pull block 22 is rotated to rotate the connecting rod 23 and the torsion spring 24 to generate a rebound force, so that the buckle block 25 is rotated inside the placement frame 26. The placement frame 26 can be lifted through the lifting ear 27, and the silicon steel can be taken out to filter the electrolyte for subsequent recycling and use to avoid waste of resources. It is also convenient to take out the silicon steel, and prevent the operator from touching the electrolyte and causing harm to the body, affecting the health. When the filter layer 12 needs to be disassembled and replaced, the opening and closing door 9 is opened to disassemble and replace the filter layer 12 in the filter box 11.
[0035] Reference Figure 1 、 Figure 2 、 Figure 4 , a motor 13 is fixedly connected to the rear side of the lower left side of the box body 1, and the output end of the motor 13 is fixedly connected to a driving wheel 14, and the driving wheel 14 is connected to a driven wheel 16 through a belt 15. The interior of the driving wheel 14 and the driven wheel 16 are fixedly connected with a rotating shaft 17, and the front and rear sides of the exterior of the rotating shaft 17 are fixedly connected with evenly distributed stirring blades 18. The right end of the rotating shaft 17 is rotatably connected to the interior of the box body 1, and the rotating shaft 17 and the stirring blades 18 are rotatably connected to the bottom of the placement frame 26. A suction pump 19 is fixedly connected to the upper left side of the box body 1, and the output end of the suction pump 19 is fixedly connected to an exhaust pipe 20, and the input end of the suction pump 19 is fixedly connected to an exhaust pipe 21, and one end of the exhaust pipe 21 is fixedly connected to the interior of the box body 1;
[0036] A controller 4 is fixedly connected to the left side of the front of the box 1 , and a sensor 5 is provided on the right side of the controller 4 . The sensor 5 is fixedly connected to the front side of the box 1 .
[0037] By placing silicon steel inside the placement frame 26, starting the motor 13, rotating the rotating shaft 17 and driving the stirring blade 18 to rotate, so that it stirs the internal electrolyte to eliminate bubbles, and starting the suction pump 19 to drive the suction pipe 21 to suck the gas inside the box 1, discharge it through the exhaust pipe 20, and inject the defoaming agent into the inside of the box 1 through the liquid inlet pipe 3, the generated bubbles are efficiently removed to improve the cleaning efficiency of the silicon steel and avoid equipment damage; the motor 13, the suction pump 19, the liquid pump 7 and the sensor 5 are all electrically connected to the controller 4, so that it can control the operation of these devices, and when the sensor 5 senses that the alkaline bubbles exceed the position, the sensor 5 sounds and transmits the information to the controller 4.
[0038] Working principle: When the device needs to be used, silicon steel is placed inside the placement frame 26, and the motor 13 is started to drive the rotating shaft 17 to drive the stirring blade 18 to stir the internal electrolyte. A heating plate is installed inside the stirring blade 18 to heat the Jianye bubbles to eliminate the bubbles, and the suction pump 19 is started to drive the exhaust pipe 21 to suck the gas inside the box 1 to break the bubbles and discharge them through the exhaust pipe 20, further improving the elimination of bubbles, and injecting the defoaming agent into the interior of the box 1 through the liquid inlet pipe 3 to efficiently remove the generated bubbles, thereby improving the cleaning efficiency of the silicon steel and avoiding equipment damage;
[0039] By starting the liquid pump 7 so that it drives the suction pipe 8 to suck the electrolyte, the electrolyte is discharged into the interior of the filter box 11 through the output end of the liquid pump 7, filtered through three different filter layers 12, and discharged through the liquid outlet pipe 10. When the silicon steel is cleaned, the pulling block 22 is rotated to rotate the connecting rod 23 and the torsion spring 24, so that the buckle block 25 is rotated inside the placement frame 26, and the placement frame 26 can be lifted through the lifting ear 27 to take out the silicon steel, thereby achieving the filtration treatment of the electrolyte for subsequent recycling and use to avoid waste of resources, and facilitating the removal of the silicon steel, so as to prevent the operator from touching the electrolyte and causing harm to the body.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A physical defoaming device for silicon steel production medium, comprising a housing (1), characterized in that: The right side of the box body (1) is fixedly connected to a separation box (6), the upper part of the separation box (6) is rotatably connected to a box cover (2), the upper right side of the box body (1) is fixedly connected to a liquid inlet pipe (3), the upper part of the separation box (6) is fixedly connected to a liquid pump (7), the output end of the liquid pump (7) is fixedly connected to a suction pipe (8), one side of the suction pipe (8) is fixedly connected to the inside of the box body (1), and the output end of the liquid pump (7) is fixedly connected to the upper side of the separation box (6). Inside, a filter box (11) is fixedly connected to the bottom side of the inner wall of the separation box (6), and three filter layers (12) are snap-connected inside the filter box (11). A liquid outlet pipe (10) is fixedly connected to the right side of the separation box (6), and the liquid outlet pipe (10) is communicated with the filter box (11). An opening and closing door (9) is rotatably connected to the front side of the interior of the separation box (6). A placement component is provided on the upper side of the interior of the box body (1), and the placement component is used to place silicon steel therein for easy removal.
2. A physical defoaming device for silicon steel production medium according to claim 1, characterized in that: A motor (13) is fixedly connected to the lower rear side of the left side of the box body (1), the output end of the motor (13) is fixedly connected to a driving wheel (14), the driving wheel (14) is connected to a driven wheel (16) via a belt (15), the interiors of the driving wheel (14) and the driven wheel (16) are fixedly connected to a rotating shaft (17), the front and rear sides of the exterior of the rotating shaft (17) are fixedly connected to stirring blades (18) distributed evenly, and the right end of the rotating shaft (17) is rotatably connected to the interior of the box body (1).
3. A physical defoaming device for silicon steel production medium according to claim 1, characterized in that: The placement assembly comprises a placement frame (26), which is snap-connected to the inner upper side of the box body (1), and two hanging ears (27) are fixedly connected to the left and right sides of the upper part of the placement frame (26).
4. A physical defoaming device for silicon steel production medium according to claim 1, characterized in that: The left and right sides of the box body (1) are both rotatably connected to the front and back sides with connecting rods (23), one end of the connecting rod (23) is fixedly connected to a pull block (22), and the other end of the connecting rod (23) is fixedly connected to a buckle block (25), and the buckle block (25) is closely connected to the inner wall of the placement frame (26). A torsion spring (24) is sleeved on one side of the outer side of the connecting rod (23), and the buckle block (25) is slidably connected to the inside of the placement frame (26).
5. The physical defoaming device for silicon steel production medium according to claim 2, characterized in that: A suction pump (19) is fixedly connected to the upper left side of the box body (1), an output end of the suction pump (19) is fixedly connected to an exhaust pipe (20), an input end of the suction pump (19) is fixedly connected to an exhaust pipe (21), and one end of the exhaust pipe (21) is fixedly connected to the interior of the box body (1).
6. A physical defoaming device for silicon steel production medium according to claim 4, characterized in that: One end of the torsion spring (24) is fixedly connected to one side of the pull block (22), and the other end of the torsion spring (24) is fixedly connected to one side of the box body (1).
7. The physical defoaming device for silicon steel production medium according to claim 1, characterized in that: A controller (4) is fixedly connected to the left side of the front of the box (1), a sensor (5) is provided on the right side of the controller (4), and the sensor (5) is fixedly connected to the front side of the box (1).
8. The physical defoaming device for silicon steel production medium according to claim 2, characterized in that: The rotating shaft (17) and the stirring blade (18) are rotatably connected to the bottom of the placement frame (26).