Broken rice separating device for rice processing

Abstract

The utility model discloses a broken rice separating device for rice processing, and particularly relates to the field of rice processing. A filter cartridge; the anti-clamping mechanism comprises a movable plate, a receding groove and a bearing plate, the movable plate is elastically and slidably connected to the machine base, the receding groove is formed in the movable plate, the bearing plate is elastically and slidably connected into the receding groove, a plurality of brush needle piles are connected to the bearing plate, and the brush needle piles correspond to the filter holes in the filter cartridge in position; the power mechanism is used for driving the filter cartridge to rotate and driving the movable plate to slide back and forth in the radial direction of the filter cartridge, the anti-clamping mechanism capable of moving back and forth is designed, the anti-clamping mechanism drives the brush needles on the anti-clamping mechanism to penetrate through the filter holes of the filter cartridge when necessary, rice grains clamped in the filter holes are pushed back into the filter cartridge again, and therefore the filter cartridge is prevented from being blocked. The influence of blockage of the filter holes on the broken rice separation process is reduced, the accuracy degree of the brush needles pricking into the filter holes can be further improved through the movable capacity of the brush needles, and the probability of accidental bending of the brush needles is reduced.

Description

Technical Field

[0001] The utility model relates to the field of rice processing, and more specifically, to a broken rice separation device for rice processing. Background Art

[0002] During rice processing, it is necessary to separate broken rice. Existing methods for separating broken rice include wind pressure separation equipment, centrifugal separation equipment, etc.

[0003] For equipment that uses a drum and centrifugal force to separate broken rice, the broken rice will get stuck inside the filter holes of the filter used to separate the broken rice, resulting in a reduction in the separation effect of the drum. The common way to remove the rice grains on the drum filter is to use a brush needle to poke the rice grains stuck in the filter back into the drum, but the brush needle often bends and cannot accurately poke the rice grains. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a broken rice separation device for rice processing. The technical problem to be solved by the present invention is: how to reduce the problem of low efficiency of piercing rice grains caused by bending of brush needles.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a broken rice separation device for rice processing, comprising a machine base; a filter cartridge, rotatably connected to the machine base; an anti-jamming mechanism, comprising a movable plate, a giveway groove and a supporting plate, the movable plate being elastically and slidingly connected to the machine base, the giveway groove being opened on the movable plate, the supporting plate being elastically and slidingly connected to the giveway groove, a plurality of brush needle piles being connected to the supporting plate, the positions of the brush needle piles and the filter holes on the filter cartridge corresponding to each other; a power mechanism, for driving the filter cartridge to rotate and driving the movable plate to slide back and forth along the radial direction of the filter cartridge.

[0006] In a preferred embodiment, the movable plate is in an arc shape, and the center of curvature of the arc coincides with the center of curvature of the filter cartridge.

[0007] In a preferred embodiment, the movable plate includes a median plate and a shoulder splint, the median plate and the machine base are elastically slidably connected, both sides of the median plate are connected to the shoulder splints for damped rotation, and brush needles are arranged on the median plate and the shoulder splints.

[0008] In a preferred embodiment, the movable plate is located directly above the filter cartridge.

[0009] In a preferred embodiment, the power mechanism includes a motor, a transmission wheel and a cam. The motor is mounted on the machine base, the transmission wheel is fixed to the end of the filter cartridge, the cam is rotatably connected to the machine base and the cam and the movable plate interfere with each other, and the output shaft of the motor, the transmission wheel and the cam are connected by a belt drive.

[0010] In a preferred embodiment, a tensioning wheel is elastically rotatably connected to the machine base, and the output shaft of the motor, the transmission wheel, the cam and the tensioning wheel are connected via a belt transmission.

[0011] The technical effects and advantages of this utility model are:

[0012] This application designs a reciprocating anti-stuck mechanism, which allows the anti-stuck mechanism to drive the brush needle on it to penetrate the filter holes of the filter cartridge when necessary, and push the rice grains stuck in the filter holes back into the filter cartridge, thereby reducing the impact of filter hole blockage on the broken rice separation process. The movable ability of the brush needle can further improve the accuracy of the brush needle's penetration into the filter hole and reduce the probability of the brush needle being accidentally bent. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the technical solution of the present invention and constitute a part of the present invention. The embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.

[0014] Figure 1 This is a structural diagram of a broken rice separation device for rice processing according to the present invention.

[0015] Figure 2 It is a side view of the broken rice separation device of the present invention.

[0016] Figure 3 This is a structural diagram of the anti-jamming mechanism in the utility model.

[0017] Figure 4 It is a structural diagram of the movable plate in the utility model.

[0018] The accompanying drawings are marked as follows: 1. base; 2. filter cartridge; 3. anti-jamming mechanism; 31. movable plate; 311. center plate; 312. shoulder splint; 32. clearance groove; 33. bearing plate; 4. power mechanism; 41. motor; 42. transmission wheel; 43. cam; 44. tensioning wheel. DETAILED DESCRIPTION

[0019] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of this disclosure will be more comprehensive and complete, and will fully convey the concepts of the example embodiments to those skilled in the art. The accompanying drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. Identical reference numerals in the figures indicate identical or similar parts, and thus repeated descriptions thereof will be omitted.

[0020] In addition, the described features, structures or characteristics can be combined in any suitable manner in one or more example embodiments. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure can be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. can be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.

[0021] Example 1

[0022] like Figures 1-4 A broken rice separation device for rice processing includes a machine base 1, a filter cartridge 2, an anti-jamming mechanism 3 and a power mechanism 4.

[0023] The machine base 1 is placed on the ground and is used to support components such as the filter cartridge 2, the anti-jamming mechanism 3 and the power mechanism 4.

[0024] A plurality of filter holes are provided on the arc-shaped side wall of the filter cylinder 2. The diameters of the filter holes are screened and determined to be suitable for separating whole grain rice and broken rice.

[0025] The anti-jamming mechanism 3 is arranged on one side of the filter cylinder 2, generally at the top of the anti-jamming mechanism 3, and is used to use a brush needle to push out the rice grains stuck in the filter holes during movement, allowing the rice grains to return to the interior of the filter cylinder 2. The rice grains include whole rice grains and broken rice.

[0026] Specifically, the anti-stuck mechanism 3 includes a movable plate 31 and bristles. The side of the movable plate 31 is elastically slidably connected to the base 1 and can slide along the radial direction of the filter cartridge 2. The brush needle is fixed on the movable plate 31. When the movable plate 31 moves, the brush needle will be controlled to poke into the filter hole to poke the rice grains stuck in the filter hole back into the filter cartridge 2.

[0027] Preferably, the brush needles are arranged in an array on the movable plate 31 in piles, and the spacing between the brush needle piles is equal to the spacing between the filter holes, so that they can be accurately inserted into the filter holes of the filter cartridge 2, reducing the probability of the brush needles being bent.

[0028] Furthermore, the brush needles are made of a material that is not easy to bend and has a certain flexible deformation ability to reduce the probability of breakage, and the top of the brush needle is arc-shaped to reduce the probability of damaging rice grains. In this embodiment, the material of the brush needles is preferably carbon fiber reinforced plastic or glass fiber reinforced plastic, which is cheap, has good mechanical properties, and has both high tensile strength and high elastic modulus.

[0029] Furthermore, a clearance groove 32 is opened on the movable plate 31, and a supporting plate 33 is elastically slid in each clearance groove 32, and a brush pile is laid on the supporting plate 33. When the filter hole position and the bristle position on the filter cartridge 2 are not aligned, the spacing of the supporting plate 33 in the clearance groove 32 can be used as a distance compensation value to allow the supporting plate 33 to drive the brush pile to move along the clearance groove 32 and poke into the filter hole. At the same time, if the brush needle and the filter cartridge 2 rotate relative to each other, the movable ability of the supporting plate 33 in the clearance groove 32 can also provide a movement basis for the relative movement of the brush needle and the filter cartridge 2.

[0030] Preferably, the movable plate 31 is in an arc shape, and the center of curvature of the arc coincides with the center of curvature of the filter cartridge 2 .

[0031] Preferably, the movable plate 31 includes a center plate 311 and shoulder plates 312. The center plate 311 is elastically and slidably connected to the base 1. The shoulder plates 312 are connected to both sides of the center plate 311 for damped rotation. Brush needles are movably arranged on both the center plate 311 and the shoulder plates 312. If the size of the filter cartridge 2 varies, the angle between the center plate 311 and the shoulder plates 312 can be adjusted by bending the shoulder plates 312 on both sides of the center plate 311, so that the brush needles on the center plate 311 and the shoulder plates 312 fit more closely with the filter holes in the filter cartridge 2.

[0032] Example 2

[0033] like Figure 1 、 Figure 2 Furthermore, due to the movement mode of the anti-jamming mechanism 3, the designed power mechanism 4 needs to drive the anti-jamming mechanism 3 to perform linear motion.

[0034] Preferably, the power mechanism 4 includes a motor 41, a transmission wheel 42, a cam 43 and a tensioning wheel 44. The motor 41 is installed on the machine base 1, the end face of the filter cartridge 2 is fixed to the transmission wheel 42, and the cam 43 is rotatably connected to the machine base 1. The output shaft of the motor 41, the transmission wheel 42 and the cam 43 are connected by a belt drive, so that the output shaft of the motor 41 can drive the transmission wheel 42 and the cam 43 to rotate at the same time when rotating. In this case, the rotation speed of the cam 43 and the transmission wheel 42 is the same, and the cam 43 squeezes the movable plate 31 to make the movable plate 31 move up and down and allow the brush needle to poke into the filter hole.

[0035] Furthermore, a tensioning wheel 44 is elastically rotatably connected to the machine base 1, and the output shaft of the motor 41, the transmission wheel 42, the cam 43 and the tensioning wheel 44 are connected through a belt drive. The elastic rotation motion characteristics of the tensioning wheel 44 can keep the transmission belt in a tensioned state in real time.

[0036] Preferably, the power mechanism 4 includes a motor 41, a cam 43 and a gear set. The motor 41 is installed on the machine base 1. The motor 41 drives the filter cartridge 2 and the cam 43 to rotate in sequence through the gear set. The rotation rates of the filter cartridge 2 and the cam 43 can achieve the same or different control purposes according to the tooth ratio of the meshing gears.

[0037] In the above two driving modes, the cam 43 and the filter cartridge 2 are both driven to rotate by one power member, and the power flow process is relatively simple.

[0038] The following is a split drive solution, specifically:

[0039] Preferably, the power mechanism 4 includes a motor 41 and a cylinder, both of which are mounted on the base 1. The output shaft of the motor 41 drives the filter cartridge 2 to rotate via a belt drive or a gear drive. The telescopic rod of the cylinder is fixedly connected to the movable plate 31 to control the sliding of the anti-jamming mechanism 3 on the base 1. This split drive method requires additional design of the matching rhythm of the two power devices, or the cylinder can also be moved up and down according to human will when necessary. In this method, the movement of the anti-jamming mechanism 3 is more flexible.

[0040] The above two types of driving modes have their own similarities and differences. Users can make specific choices based on specific usage conditions. This embodiment does not limit them here.

[0041] Working principle of this utility model:

[0042] The present application designs a reciprocating anti-stuck mechanism 3, which drives the brush needle thereon to penetrate the filter holes of the filter cartridge 2 when necessary, and pushes the rice grains stuck in the filter holes back into the filter cartridge 2, thereby reducing the impact of filter hole blockage on the broken rice separation process. In addition, the movable ability of the brush needle can further improve the accuracy of the brush needle penetrating the filter hole and reduce the probability of the brush needle being accidentally bent.

[0043] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

[0044] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0045] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0046] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A broken rice separation device for rice processing, characterized in that include: Machine base (1); The filter cartridge (2) is rotatably connected to the base (1); The anti-jamming mechanism (3) comprises a movable plate (31), a clearance groove (32) and a bearing plate (33), wherein the movable plate (31) is elastically slidably connected to the machine base (1), the clearance groove (32) is provided on the movable plate (31), the bearing plate (33) is elastically slidably connected to the clearance groove (32), and a plurality of brush needle piles are connected to the bearing plate (33), and the positions of the brush needle piles and the filter holes on the filter cartridge (2) correspond to each other; The power mechanism (4) is used to drive the filter cartridge (2) to rotate and drive the movable plate (31) to slide back and forth along the radial direction of the filter cartridge (2).

2. The broken rice separation device for rice processing according to claim 1, characterized in that: The movable plate (31) is in an arc shape, and the center of curvature of the arc coincides with the center of curvature of the filter cartridge (2).

3. The broken rice separation device for rice processing according to claim 1, characterized in that: The movable plate (31) comprises a middle plate (311) and a shoulder splint (312); the middle plate (311) and the machine base (1) are elastically slidably connected; both sides of the middle plate (311) are connected to the shoulder splint (312) in a damped rotation manner; and brush needles are arranged on the middle plate (311) and the shoulder splint (312).

4. The broken rice separation device for rice processing according to claim 1, characterized in that: The movable plate (31) is located directly above the filter cartridge (2).

5. The broken rice separation device for rice processing according to claim 1, characterized in that: The power mechanism (4) comprises a motor (41), a transmission wheel (42) and a cam (43); the motor (41) is mounted on the machine base (1); the transmission wheel (42) is fixed to the end of the filter cartridge (2); the cam (43) is rotatably connected to the machine base (1); the cam (43) and the movable plate (31) interfere with each other; the output shaft of the motor (41), the transmission wheel (42) and the cam (43) are connected via a belt transmission.

6. The broken rice separation device for rice processing according to claim 5, characterized in that: A tension wheel (44) is elastically rotatably connected to the machine base (1), and the output shaft of the motor (41), the transmission wheel (42), the cam (43) and the tension wheel (44) are connected via a belt transmission.

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