Cleaning device

By designing a cleaning device for the support mechanism and spray mechanism, combined with ultrasonic cleaning liquid, the problem of copper slag on the clamping surface of the clamping surface is difficult to clean, and efficient and thorough cleaning effect is achieved, ensuring the production quality and efficiency of composite copper current collectors.

CN223185056UActive Publication Date: 2025-08-05YANGZHOU NANOPORE INNOVATIVE MATERIALS TECH LTD
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Patent Information

Application Number
CN202421908690.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-08-05
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the production process of composite copper current collector, it is difficult to effectively clean the residual copper slag on the clamping surface of the clamping surface, which affects product quality and production efficiency. The cleaning of the prior art is not thorough and inefficient.

Method used

A cleaning device is designed, including a support mechanism and a spray mechanism. The nozzle is driven by a circular tube connected to the motor. The nozzle reciprocates on the clamping surface of the clip, and combines the cavitation and vortex effects of the ultrasonic cleaning liquid to achieve a comprehensive cleaning of the clamping surface.

Benefits of technology

It effectively improves the cleaning effect of clamping surfaces, reduces copper slag residue, and ensures product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning equipment, in particular to a cleaning device which comprises a supporting mechanism and a spraying mechanism arranged in the supporting mechanism. The supporting mechanism comprises a base, and a channel is formed in the base; the spraying mechanism comprises a water storage assembly, a spraying assembly is arranged in the water storage assembly, the spraying assembly comprises a spraying head, a round pipe is arranged at the water inlet end of the spraying head, a moving plate is arranged on one side of the round pipe, a transmission rod is hinged to the moving plate, a short column is rotationally arranged on the transmission rod, a transmission plate is arranged on the short column, and a water outlet of the spraying head is connected with the short column. The transmission plate is connected with a motor; the spray head extends into the clamp to spray and clean the upper clamping face and the lower clamping face of the clamp, the problem that cleaning liquid is difficult to effectively spray on the clamping faces of the clamp is solved, the spraying and cleaning effect is effectively improved, in addition, the spray head reciprocates during spraying and cleaning, back-and-forth spraying and cleaning on the clamping faces are formed, and spraying and cleaning are more comprehensive and more thorough.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning device. Background Art

[0002] In the production process of composite copper current collectors, the bilateral clamping and coiling horizontal coating technology is widely used due to its efficient and uniform coating effect. However, during the coating process, copper slag will inevitably remain on the clamping surfaces of the clips. These copper slag are likely to pierce the film surface, resulting in film breakage, thus affecting product quality and production efficiency. Currently, to solve this problem, regular manual cleaning or using simple mechanical cleaning devices are usually adopted to remove the copper slag. However, these methods have defects such as incomplete cleaning and low efficiency, and cannot meet the requirements of continuous production.

[0003] Using ultrasonic high-pressure spray rinsing can effectively remove the copper slag on the clips. However, since the clamping surfaces are the upper and lower inner surfaces of the clips, vertical spray rinsing cannot be adopted. When using horizontal direct spray or spraying at a certain inclined angle, due to the small distance between the upper and lower clamping claws of the clips, the spray liquid is difficult to effectively spray on the clamping surfaces, resulting in an unsatisfactory spray rinsing effect and a large amount of copper slag remaining on the clamping surfaces. Summary of the Utility Model

[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. In this part, as well as in the abstract and the title of the utility model of this application, some simplifications or omissions may be made to avoid obscuring the purpose of this part, the abstract, and the title of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the technical problem of inconvenient spraying on the clamping surfaces of the clips in the above-mentioned existing technology, the utility model is proposed.

[0006] The purpose of the utility model is to provide a cleaning device.

[0007] To solve the above technical problems, the utility model provides the following technical solution: A cleaning device includes a support mechanism and a spraying mechanism arranged inside the support mechanism; the support mechanism includes a base, and a channel is arranged on the base; the spraying mechanism includes a water storage component arranged inside the channel, a spraying component is arranged inside the water storage component, the spraying component includes a spray head arranged inside the channel, a circular tube is arranged at the water inlet end of the spray head, a moving plate is arranged on one side of the circular tube, a transmission rod is hinged at the end of the moving plate away from the circular tube, a short column is rotatably arranged at the end of the transmission rod away from the moving plate, a transmission plate is fixedly arranged on the short column, and a motor is connected to the end of the transmission plate away from the short column.

[0008] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The spraying component further includes a sleeve disposed outside the circular tube. A guiding groove is provided on the outer wall of the circular tube. A ball adapted to the guiding groove is rotatably disposed on the inner wall of the sleeve. A fixing plate is provided outside the sleeve.

[0009] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The spraying component further includes a connecting frame fixedly disposed on the moving plate. The circular tube and the connecting frame are rotatably connected.

[0010] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The guiding groove is a spiral groove disposed around the outer wall of the circular tube. The ball is rollably disposed on the inner wall of the sleeve, and the ball extends into the guiding groove.

[0011] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The water storage component includes a box body disposed in the channel. A cleaning cavity is provided in the box body. The spraying component is disposed in the cleaning cavity. An inlet is provided on one side of the cleaning cavity. An outlet is provided on the side of the cleaning cavity away from the inlet.

[0012] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The water storage component further includes a water storage cavity disposed in the box body. A water inlet pipe and an ultrasonic transducer are provided on the water storage cavity.

[0013] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The water storage component further includes a water delivery pipe disposed on the water storage cavity. The outlet end of the water delivery pipe penetrates through the circular tube and is rotatably connected to the water inlet end of the nozzle.

[0014] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: Both the inlet and the outlet are "L"-shaped, and the tops of both the inlet and the outlet penetrate through the box body.

[0015] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The support mechanism further includes a cross plate disposed on the upper part of the box body. Rollers are rollably disposed on the upper part of the cross plate. A short rod is rotatably disposed at the center of the roller.

[0016] As a preferred embodiment of the cleaning device of the present utility model, the following is provided: The support mechanism further includes a transition inclined surface disposed on the upper end surface of the cross plate.

[0017] The beneficial effects of the cleaning device of the present utility model are as follows: The nozzle extends into the clip to spray and clean the upper and lower clamping surfaces of the clip. The cleaning liquid directly impacts the clamping surface from the front, solving the problem that it is difficult for the cleaning liquid to effectively spray on the clamping surface of the clip, effectively improving the spray cleaning effect. In addition, while spraying and cleaning, the nozzle moves reciprocally, forming a back-and-forth spray cleaning of the clamping surface, increasing the spray coverage area, preventing missed spraying, making the spray cleaning more comprehensive and thorough, with less copper slag residue, which is beneficial to ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0020] Figure 2 It is a schematic diagram of the structure of the spraying mechanism in the present utility model.

[0021] Figure 3 It is a schematic diagram of the structure of the spraying component in the present utility model.

[0022] Figure 4 In the present utility model Figure 3 The enlarged schematic diagram of the structure at position A

[0023] Figure 5 It is a schematic diagram of the structure at the circular tube in the present utility model.

[0024] Figure 6 It is a schematic diagram of the structure of the sleeve in the present utility model. SPECIFIC EMBODIMENTS

[0025] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will make a detailed description of the specific embodiments of the present utility model in conjunction with the drawings in the specification.

[0026] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar promotions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0027] Second, the so-called "one embodiment" or "embodiment" herein refers to specific features, structures or characteristics that may be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it an individual or selectively mutually exclusive embodiment with other embodiments.

[0028] Embodiment 1, refer to Figures 1-6 , which is the first embodiment of the present utility model. This embodiment provides a cleaning device, including a support mechanism 100 and a spraying mechanism 200 arranged within the support mechanism 100;

[0029] The support mechanism 100 includes a base 101, and a channel 102 is arranged on the base 101;

[0030] The base 101 is integrally in a "U" shape, with openings on both sides of the base 101 to form a channel 102 for the clip to pass through. The base 101 is arranged at the stripping and hanging groove of the composite copper current collector production line;

[0031] The spraying mechanism 200 includes a water storage component 201 arranged within the channel 102. A spraying component 202 is arranged inside the water storage component 201. The spraying component 202 includes a nozzle 202a arranged within the channel 102. A round tube 202b is arranged at the water inlet end of the nozzle 202a. A moving plate 202c is arranged on one side of the round tube 202b. One end of the moving plate 202c away from the round tube 202b is hinged with a transmission rod 202d. One end of the transmission rod 202d away from the moving plate 202c is rotatably provided with a short column 202e. A transmission plate 202f is fixedly arranged on the short column 202e. One end of the transmission plate 202f away from the short column 202e is connected with a motor 202g.

[0032] The transmission plate 202f is a strip-shaped plate. One end of the transmission plate 202f is connected to the output shaft of the motor 202g. The other end of the transmission plate 202f is fixedly connected to the short column 202e. One end of the transmission rod 202d is rotatably sleeved outside the short column 202e. The other end of the transmission rod 202d is hinged on the moving plate 202c. The round tube 202b is arranged on one side of the moving plate 202c away from the transmission rod 202d. One end of the round tube 202b away from the moving plate 202c is fixedly connected to the nozzle 202a.

[0033] Furthermore, the spraying component 202 further includes a sleeve 202h arranged outside the round tube 202b. A guiding groove 202i is arranged on the outer wall of the round tube 202b. A ball 202j adapted to the guiding groove 202i is rotatably arranged on the inner wall of the sleeve 202h. A fixing plate 202k is arranged outside the sleeve 202h; The guiding groove 202i is a spiral groove arranged around the outer wall of the round tube 202b. The ball 202j is rotatably arranged on the inner wall of the sleeve 202h, and the ball 202j extends into the guiding groove 202i.

[0034] The ball 202j and the guide groove 202i cooperate to play a role in limiting and guiding. Specifically, when the circular tube 202b axially moves within the sleeve 202h, the ball 202j and the guide groove 202i will relatively move along the path of the guide groove 202i. Since the guide groove 202i is a spiral groove, the circular tube 202b will rotate while axially moving, and the rotation of the circular tube 202b drives the nozzle 202a at its end to rotate, making the spraying more uniform.

[0035] Furthermore, the spraying assembly 202 further includes a connecting frame 202l fixedly arranged on the moving plate 202c. The circular tube 202b is rotatably connected to the connecting frame 202l. The connecting frame 202l is a "U" - shaped frame, which is used to connect the circular tube 202b and the moving plate 202c. One end is rotatably connected to the circular tube 202b, and the other end is fixed on the moving plate 202c.

[0036] During the use process: The motor 202g drives the transmission plate 202f to rotate. The rotation of the transmission plate 202f drives the end of the transmission rod 202d close to the transmission plate 202f to make a circular motion. Since the transmission rod 202d is hinged to the moving plate 202c, the movement of the transmission rod 202d drives the moving plate 202c to reciprocate. The circular tube 202b and the moving plate 202c reciprocate synchronously, and then drive the nozzle 202a on the circular tube 202b to reciprocate.

[0037] The clip is conveyed to one side of the nozzle 202a through the conveying mechanism of the production line. The motor 202g is started, and the nozzle 202a moves towards the clip as the start of the reciprocating motion, so that the nozzle 202a extends into the upper and lower clamping jaws of the clip. The nozzle 202a reciprocates to spray - wash the clamping surface of the clip; the nozzle 202a reciprocates during the spraying and washing to spray - wash the clamping surface of the clip back and forth, increasing the spraying coverage area, preventing missed spraying, and making the cleaning more thorough; at the same time, the nozzle 202a also rotates through the circular tube 202b, further increasing the spraying coverage area and making the spraying and cleaning effect better.

[0038] The nozzle 202a extends into the clip to spray - wash the upper and lower clamping surfaces of the clip. The cleaning liquid directly impacts the clamping surface from the front, solving the problem that it is difficult to effectively spray the cleaning liquid on the clamping surface of the clip, effectively improving the spraying and cleaning effect. In addition, the nozzle 202a reciprocates while spraying and cleaning, forming a back - and - forth spraying and cleaning of the clamping surface, increasing the spraying coverage area, preventing missed spraying, making the spraying and cleaning more comprehensive and thorough, with less copper slag residue, which is beneficial to ensuring product quality.

[0039] Example 2, refer to Figures 1-2, which is the second embodiment of the present utility model. Different from the previous embodiment, the water storage component 201 includes a box body 201a disposed in the channel 102. A cleaning cavity 201b is provided in the box body 201a. The spraying component 202 is disposed in the cleaning cavity 201b. An inlet 201c is provided on one side of the cleaning cavity 201b, and an outlet 201d is provided on the side of the cleaning cavity 201b away from the inlet 201c.

[0040] Specifically, the clip enters the cleaning cavity 201b from the inlet 201c and stops at a position between the inlet 201c and the outlet 201d for cleaning. The end of the moving plate 202c is slidably disposed on the inner wall of the cleaning cavity 201b, and the sliding direction of the moving plate 202c is close to or away from the clip. The fixing plate 202k is fixed on the inner wall of the cleaning cavity 201b close to the clip.

[0041] Furthermore, the water storage component 201 further includes a water storage cavity 201e disposed in the box body 201a. A water inlet pipe 201f and an ultrasonic transducer 201g are provided on the water storage cavity 201e.

[0042] The cleaning liquid is stored in the water storage cavity 201e. The cleaning liquid is hydrogen peroxide or sodium persulfate solution. The ultrasonic transducer 201g is connected to the water storage cavity 201e. By using the cavitation, vortex and micro-explosion effects of ultrasonic waves on the cleaning liquid, the cleaning effect is enhanced, and the dirt and particles attached to the surface of the object are quickly removed.

[0043] Furthermore, the water storage component 201 further includes a water delivery pipe 201h disposed on the water storage cavity 201e. The outlet end of the water delivery pipe 201h penetrates through the round pipe 202b and is rotatably connected to the water inlet end of the nozzle 202a.

[0044] The water delivery pipe 201h is a flexible pipe. In order to avoid affecting the rotation of the nozzle 202a, the outlet end of the water delivery pipe 201h is rotatably and sealedly connected to the water inlet end of the nozzle 202a. Since the water delivery pipe 201h is a flexible pipe, when the number of spiral turns of the guiding groove 202i is small, the number of turns of the nozzle 202a rotating back and forth is small, and the outlet end of the water delivery pipe 201h can also be fixedly and sealedly connected to the water inlet end of the nozzle 202a.

[0045] Furthermore, both the inlet 201c and the outlet 201d are "L" shaped, and the tops of the inlet 201c and the outlet 201d penetrate through the box body 201a.

[0046] Both the outlet 201d and the inlet 201c are set to be "L" shaped, which is adapted to the shape of the clip and facilitates the clip to enter the cleaning cavity 201b.

[0047] Usage process: The clip enters the cleaning chamber 201b from the entrance 201c, stays in the cleaning chamber 201b for spray cleaning. The cleaning liquid sent from the water inlet pipe 201f is stored in the water storage chamber 201e. The ultrasonic transducer 201g works to generate cavitation, vortex and micro-explosion effects on the cleaning liquid. After cavitation, the cleaning liquid is sent to the nozzle 202a through the water delivery pipe 201h to spray and clean the incoming clip. After cleaning, the clip is sent out from the exit 201d.

[0048] Embodiment 3, referring to Figures 1-3 , which is the third embodiment of the present utility model. Different from the previous embodiment, the support mechanism 100 further includes a cross plate 103 arranged on the upper part of the box body 201a. A roller 104 is arranged to roll on the upper part of the cross plate 103, and a short rod 105 is rotatably arranged at the center of the roller 104.

[0049] Furthermore, the support mechanism 100 further includes a transition inclined surface 106 arranged on the upper end surface of the cross plate 103.

[0050] Usage process: The short rod 105 is connected to the conveying mechanism of the composite copper current collector production line and is driven to rotate by the conveying mechanism. The short rod 105 is connected to the upper jaw of the clip. The roller 104 rolls on the cross plate 103 to drive the clip to move. When the roller 104 moves to the inclined surface, as the roller 104 rolls upward, it drives the short rod 105 to move upward, and then drives the upper jaw to move upward, so that the clip opens, facilitating the nozzle 202a to extend into the clip during subsequent spray cleaning.

[0051] When this cleaning device is specifically applied to the composite copper current collector production line, the whole cleaning device is placed at the stripping and hanging groove of the production line. After the composite copper current collector is produced and removed from the clip, the clip continues to be conveyed to this cleaning device by the conveying mechanism of the production line for cleaning.

[0052] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0053] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).

[0054] It should be understood that in the development of any actual implementation, as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine task of design, manufacturing and production.

[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and all of them should be covered within the scope of the claims of the present utility model.

Claims

1. A cleaning device, characterized in that: It comprises a support mechanism (100) and a spray mechanism (200) arranged in the support mechanism (100); The support mechanism (100) comprises a base (101), and a channel (102) is provided on the base (101); The spray mechanism (200) comprises a water storage component (201) arranged in a channel (102), a spray component (202) is arranged inside the water storage component (201), and the spray component (202) comprises a spray head (202a) arranged in the channel (102). A circular tube (202b) is arranged at the water inlet end of the spray head (202a), a movable plate (202c) is arranged on one side of the circular tube (202b), a transmission rod (202d) is hingedly connected to the end of the movable plate (202c) away from the circular tube (202b), a short column (202e) is rotatably arranged at the end of the transmission rod (202d) away from the movable plate (202c), a transmission plate (202f) is fixedly arranged on the short column (202e), and a motor (202g) is connected to the end of the transmission plate (202f) away from the short column (202e).

2. The cleaning device according to claim 1, wherein: The spray assembly (202) further comprises a sleeve (202h) arranged outside the circular tube (202b); the outer wall of the circular tube (202b) is provided with a guide groove (202i); the inner wall of the sleeve (202h) is rotatably provided with a ball (202j) adapted to the guide groove (202i); and the outside of the sleeve (202h) is provided with a fixing plate (202k).

3. The cleaning device according to claim 2, wherein: The spray assembly (202) further comprises a connecting frame (2021) fixedly arranged on the movable plate (202c), and the circular tube (202b) and the connecting frame (2021) are rotatably connected.

4. The cleaning device according to claim 2 or 3, characterized in that: The guide groove (202i) is a spiral groove arranged around the outer wall of the circular tube (202b), the ball (202j) is rollingly arranged on the inner wall of the sleeve (202h), and the ball (202j) extends into the guide groove (202i).

5. The cleaning device according to claim 4, characterized in that: The water storage assembly (201) comprises a box (201a) arranged in the channel (102), a cleaning chamber (201b) being arranged in the box (201a), the spray assembly (202) being arranged in the cleaning chamber (201b), an inlet (201c) being arranged on one side of the cleaning chamber (201b), and an outlet (201d) being arranged on a side of the cleaning chamber (201b) away from the inlet (201c).

6. The cleaning device according to claim 5, wherein: The water storage assembly (201) further comprises a water storage chamber (201e) arranged in the box body (201a), and the water storage chamber (201e) is provided with a water inlet pipe (201f) and an ultrasonic transducer (201g).

7. The cleaning device according to claim 6, wherein: The water storage assembly (201) further comprises a water supply pipe (201h) arranged on the water storage chamber (201e), wherein the outlet end of the water supply pipe (201h) passes through the circular tube (202b) and is rotatably connected to the water inlet end of the nozzle (202a).

8. The cleaning device according to claim 7, wherein: The inlet (201c) and the outlet (201d) are both L-shaped, and the top ends of the inlet (201c) and the outlet (201d) pass through the box body (201a).

9. The cleaning device according to claim 8, wherein: The support mechanism (100) further comprises a transverse plate (103) arranged on the upper part of the box body (201a), a roller (104) being rotatably arranged on the upper part of the transverse plate (103), and a short rod (105) being rotatably arranged at the center of the roller (104).

10. The cleaning device according to claim 9, wherein: The support mechanism (100) further comprises a transition slope (106) provided on the upper end surface of the transverse plate (103).