Synchronous dual-drive workpiece rotating gear hobbing machine

By setting the first and second chucks and the lead channel in the synchronous dual-drive workpiece rotating gear hobbing machine, the positioning problem of the workpiece during rotation is solved, and the machining stability and accuracy are improved.

CN223185661UActive Publication Date: 2025-08-05NINGBO DEKAI CNC MASCH TOOL CO LTD
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Patent Information

Application Number
CN202422454336.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

When the existing synchronous dual-drive workpiece rotating gear hobbing machine rotates synchronously with respect to the controller, the joint lacks an effective positioning structure, resulting in insufficient stability of the workpiece during processing.

Method used

A first chuck is installed at the first connecting rod end of the first built-in oil cylinder, and a second chuck is installed at the second connecting rod end of the second built-in oil cylinder, so that the workpiece is installed on the first chuck, and its rotation is restricted by the second chuck, and positioned in conjunction with the guide channel and the extended material channel to ensure the stability of the workpiece during processing.

Benefits of technology

Through the design of the positioning structure, the stability and application effect of the workpiece in the processing process are improved, and the stability and accuracy of the cutting process of the workpiece under the synchronous driving mechanism are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a synchronous dual-drive workpiece rotating gear hobbing machine, which relates to the field of gear hobbing machine processing, and comprises a first support with a first driving mechanism and a second support with a second driving mechanism, a first built-in oil cylinder with a first connecting pull rod is arranged in the first driving mechanism, and a first chuck is arranged at the end part of the first connecting pull rod. The first chuck is arranged at the end of the first connecting pull rod of the first built-in oil cylinder, and the second chuck is arranged at the end of the second connecting pull rod of the second built-in oil cylinder, so that a workpiece rotating relatively can be arranged on the first chuck in a sleeving manner, the second chuck limits rotation of the workpiece, and positioning operation is carried out; therefore, when the first driving mechanism and the second driving mechanism synchronously drive the workpiece to rotate and cut, the stability of the workpiece in the machining process can be further ensured, and the application effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of gear hobbing machines, in particular to a synchronous double-drive workpiece rotating gear hobbing machine. Background Art

[0002] The synchronous dual-drive workpiece rotation gear hobbing machine is a high-precision processing equipment that uses a dual-drive system to achieve synchronous rotation of the workpiece to ensure extremely high accuracy and stability during the gear hobbing process.

[0003] During the machining process, the workpiece is mounted on two synchronized drive systems, which are controlled by independent drivers to ensure that the workpiece rotates at a predetermined speed and direction. At the same time, the tool holder of the gear hobbing machine moves over the workpiece, and the cutting tool contacts the workpiece surface to perform high-precision gear hobbing. When the workpiece rotates synchronously relative to the controller, most of the joints are not equipped with a positioning structure. Therefore, in order to further ensure the stability of the workpiece during rotation, a synchronized dual-drive workpiece rotation gear hobbing machine is proposed. Utility Model Content

[0004] In response to the deficiencies in the prior art, the utility model provides a synchronous dual-drive workpiece rotary gear hobbing machine, in which a first chuck is installed at the end of a first connecting rod of a first built-in oil cylinder, and a second chuck is installed at the end of a second connecting rod of a second built-in oil cylinder, so that the relatively rotating workpiece can be sleeved on the first chuck, and its rotation is restricted by the second chuck for positioning operation, so that when the first drive mechanism and the second drive mechanism synchronously drive the workpiece for rotary cutting, the stability of the workpiece during the processing can be further ensured, thereby improving the application effect.

[0005] In order to solve the above technical problems, the present invention solves the problem that most joints of the synchronous dual-drive workpiece rotation hobbing machine are not provided with a positioning structure when the workpiece rotates synchronously relative to the controller through the following technical solutions.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A synchronous dual-drive workpiece rotary gear hobbing machine includes a first bracket with a first drive mechanism and a second bracket with a second drive mechanism. A first built-in oil cylinder with a first connecting rod is provided in the first drive mechanism, and a first chuck is provided at the end of the first connecting rod. A second built-in oil cylinder with a second connecting rod is provided in the first built-in oil cylinder, and a second chuck is provided at the end of the second connecting rod. The first chuck matches the second chuck and is sleeved on the workpiece for positioning.

[0008] Preferably, one end of the first chuck facing the first built-in oil cylinder is connected thereto via a first assembly set, and one end of the second chuck facing the second built-in oil cylinder is connected thereto via a second assembly set.

[0009] Preferably, one end of the second assembly sleeve is connected to the second clamping head, and the other end is fastened to the end cover of the second built-in oil cylinder through a plurality of bolts.

[0010] Preferably, the first chuck allows the workpiece to be sleeved thereon, and the second chuck limits the relative rotation thereof.

[0011] Preferably, the first chuck cooperates with the first connecting rod to compress the first built-in oil cylinder spring, and the second chuck cooperates with the second connecting rod to compress the second built-in oil cylinder spring to loosen the workpiece.

[0012] Preferably, the first bracket controls the first built-in oil cylinder and the first connecting rod on the first driving mechanism, and the second bracket controls the second built-in oil cylinder and the second connecting rod on the second driving mechanism to move independently.

[0013] Preferably, the first driving mechanism is driven synchronously with the first built-in oil cylinder to rotate the workpiece.

[0014] Preferably, a material guiding channel with a built-in pad and an extended material channel is provided on the first bracket and the second bracket, and the material guiding channel is located directly below the connection between the first clamp and the second clamp.

[0015] Preferably, one end of the extended material channel is sleeved on the material guide channel and fastened by bolts, and the built-in pad is laid flat in the material guide channel and has an uneven surface.

[0016] Preferably, one end of the material guiding channel is connected to a limiting plug plate with an end plate, and the second bracket is provided with a limiting socket for the limiting plug plate to be inserted therein.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The synchronous dual-drive workpiece rotary gear hobbing machine provided in the present application is equipped with a first chuck at the end of the first connecting rod of the first built-in oil cylinder and a second chuck at the end of the second connecting rod of the second built-in oil cylinder, so that the relatively rotating workpiece can be sleeved on the first chuck, and its rotation is restricted by the second chuck to perform positioning operations. In this way, when the first drive mechanism and the second drive mechanism synchronously drive the workpiece for rotary cutting, the stability of the workpiece during the processing can be further ensured, thereby improving the application effect.

[0019] The present application sets up a first assembly set and a second assembly set. The first assembly set can lock the first chuck on the first built-in oil cylinder end cover through bolts, and the second assembly set can lock the second chuck on the second built-in oil cylinder end cover through bolts. When the first chuck and the second chuck are installed respectively, this design also facilitates subsequent disassembly according to usage requirements.

[0020] The present application sets up a material guide channel and an extension material channel. The material guide channel and the extension material channel cooperate with each other to have a certain slope, and are combined into a material collecting structure, which is located at the connection between the first chuck and the first assembly set to position the workpiece. In this way, when the workpiece is loosened, the workpiece can fall into the material guide channel to complete the collection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the split overall structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the split local structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the partial structure of the front cross section of the present utility model;

[0026] Figure 5 This is a schematic diagram of the split partial structure of the material guide channel, built-in pad and extended material channel of the utility model;

[0027] Figure 6 This is a schematic diagram of the partial structure of the material guide channel and the extended material channel of the present invention when viewed from above.

[0028] Explanation of the figure numbers: 1. First bracket; 101. First driving mechanism; 102. First built-in oil cylinder; 103. First connecting rod; 2. Second bracket; 201. Second driving mechanism; 202. Second built-in oil cylinder; 203. Second connecting rod; 3. First chuck; 301. First assembly set; 4. Second chuck; 401. Second assembly set; 5. Material guide channel; 501. Built-in pad; 502. Extended material channel; 6. Limit plug plate; 601. End plate; 7. Limit socket. DETAILED DESCRIPTION

[0029] The present invention is described in further detail below with reference to the accompanying drawings.

[0030] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0031] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positions are based on the directions or positional relationships shown in the accompanying drawings, which are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.

[0032] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity. Example

[0033] See also Figure 1 - Figure 6 A synchronous dual-drive workpiece rotary gear hobbing machine includes a first bracket 1 with a first driving mechanism 101, a second bracket 2 with a second driving mechanism 201, a first built-in oil cylinder 102 with a first connecting rod 103 is provided in the first driving mechanism 101, and a first chuck 3 is provided at the end of the first connecting rod 103, a second built-in oil cylinder 202 with a second connecting rod 203 is provided in the first built-in oil cylinder 102, and a second chuck 4 is provided at the end of the second connecting rod 203, the first chuck 3 matches the second chuck 4, and is sleeved on the workpiece for positioning.

[0034] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4The synchronous dual-drive workpiece rotary gear hobbing machine of the present application is mainly composed of a first bracket 1 cooperating with a first driving mechanism 101, a first built-in oil cylinder 102 and a first connecting rod 103, and a second bracket 2 cooperating with the second driving mechanism 201, the second built-in oil cylinder 202 and the second connecting rod 203. The first driving mechanism 101 and the second driving mechanism 201 are synchronously driven to drive the built-in first built-in oil cylinder 102 and the second built-in oil cylinder 202 to rotate synchronously relative to the workpiece. During rotation, a first chuck 3 is installed at the end of the first connecting rod 103 of the first built-in oil cylinder 102, and a second chuck 4 is installed at the end of the second connecting rod 203 of the second built-in oil cylinder 202, so that the relatively rotating workpiece can be sleeved on the first chuck 3, and then its rotation is restricted by the second chuck 4 to perform a positioning operation. In this way, when the first driving mechanism 101 and the second driving mechanism 201 synchronously drive the workpiece to rotate and cut, the stability of the workpiece during the processing can be further ensured, thereby improving the application effect.

[0035] It should also be noted that the first driving mechanism 101, together with the first built-in oil cylinder 102 and the first connecting rod 103, are arranged on the first bracket 1, and the second driving mechanism 201, together with the second built-in oil cylinder 202 and the second connecting rod 203, are arranged on the second bracket 2, so that the first bracket 1 and the second bracket 2 are independently controlled to move left and right, and the workpiece is tightened after the rotating torque; the design of the first chuck 3 can cooperate with the first connecting rod 103 to compress the spring in the first built-in oil cylinder 102, and the design of the second chuck 4 can cooperate with the second connecting rod 203 to compress the spring in the second built-in oil cylinder 202, so as to loosen the processed workpiece during the compression of the spring under the action of force.

[0036] The present application also provides a first assembly kit 301 and a second assembly kit 401. The first assembly kit 301 and the first chuck 3 are designed as an integrated structure. The first assembly kit 301 is fastened to the end cover of the first built-in oil cylinder 102 by multiple bolts, and the installation of the first chuck 3 is completed. This design also facilitates subsequent disassembly according to usage requirements. The second assembly kit 401 and the second chuck 4 are designed as an integrated structure. The second assembly kit 401 is fastened to the end cover of the second built-in oil cylinder 202 by multiple bolts, and the installation of the second chuck 4 is completed. This design also facilitates subsequent disassembly according to usage requirements.

[0037] See also Figure 4 、 Figure 5 and Figure 6, the present application also provides a material guide channel 5 and an extension material channel 502, the material guide channel 5 cooperates with the extension material channel 502 to form a material collecting structure, the combination of which has a certain slope and is located at the connection between the first chuck 3 and the first assembly set 301 for positioning the workpiece, so that when the workpiece is loosened, the workpiece can fall into the material guide channel 5 to complete the collection work; the extension material channel 502 is an extension of the material guide channel 5, and is designed to be separable from the material guide channel 5, wherein the end of the extension material channel 502 facing the opening edge of the material guide channel 5 can be sleeved thereon, and after the sleeve is connected, a threaded hole is provided at the bottom between the two, and after the holes are aligned, the extension material channel 502 can be fastened to the material guide channel 5 by bolts, and the extension material channel 502 can also be replaced according to different needs.

[0038] The present application also provides a built-in pad 501, which is made of rubber material and has an uneven surface. When it is laid flat on the bottom of the material guide channel 5, when the workpiece falls, the rebound force can be reduced. At the same time, the uneven design can also increase the contact area to prevent the workpiece from bouncing up.

[0039] The present application also provides a limit plug plate 6, an end plate 601 and a limit socket 7. The limit plug plate 6 and the limit socket 7 are designed as an integrated structure. The limit plug plate 6 is fixedly installed on both sides of the rear end of the bottom of the material guide channel 5. It can be driven and inserted into the limit socket 7 opened on the second bracket 2 in a back-to-front manner, so that the end plate 601 is attached to the outer wall of the second bracket 2, and the overall structure of the material guide channel 5 is limited. At the same time, a handle is provided on the outer wall of the end plate 601 to facilitate subsequent pulling and pulling operations.

[0040] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are intended only as examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles described.

Claims

1. A synchronous dual-drive workpiece rotation gear hobbing machine, characterized in that: The invention comprises a first bracket (1) with a first driving mechanism (101) and a second bracket (2) with a second driving mechanism (201); a first built-in oil cylinder (102) with a first connecting rod (103) is provided in the first driving mechanism (101); a first chuck (3) is provided at the end of the first connecting rod (103); a second built-in oil cylinder (202) with a second connecting rod (203) is provided in the first built-in oil cylinder (102); a second chuck (4) is provided at the end of the second connecting rod (203); the first chuck (3) matches the second chuck (4) and is sleeved on a workpiece for positioning.

2. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 1, characterized in that: One end of the first clamp (3) facing the first built-in oil cylinder (102) is connected thereto via a first assembly sleeve (301), and one end of the second clamp (4) facing the second built-in oil cylinder (202) is connected thereto via a second assembly sleeve (401).

3. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 2, characterized in that: One end of the second assembly sleeve (401) is connected to the second clamp (4), and the other end is fastened to the end cover of the second built-in oil cylinder (202) via a plurality of bolts.

4. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 1, characterized in that: The first chuck (3) allows the workpiece to be sleeved thereon, and the second chuck (4) limits the relative rotation thereof.

5. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 1, characterized in that: The first chuck (3) cooperates with the first connecting rod (103) to compress the spring of the first built-in oil cylinder (102), and the second chuck (4) cooperates with the second connecting rod (203) to compress the spring of the second built-in oil cylinder (202) to loosen the workpiece.

6. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 1, characterized in that: The first bracket (1) controls the first built-in oil cylinder (102) and the first connecting rod (103) on the first driving mechanism (101), and the second bracket (2) controls the second built-in oil cylinder (202) and the second connecting rod (203) on the second driving mechanism (201) to move independently.

7. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 1, characterized in that: The first driving mechanism (101) and the first built-in oil cylinder (102) are driven synchronously to rotate the workpiece.

8. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 2, characterized in that: A material guide channel (5) having a built-in pad (501) and an extended material channel (502) is provided on the first bracket (1) and the second bracket (2). The material guide channel (5) is located directly below the connection between the first clamp (3) and the second clamp (4).

9. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 8, characterized in that: One end of the extended material channel (502) is sleeved on the material guide channel (5) and fastened by bolts. The built-in gasket (501) is laid flat in the material guide channel (5) and has an uneven surface.

10. The synchronous dual-drive workpiece rotation gear hobbing machine according to claim 8, characterized in that: One end of the material guide channel (5) is connected to a limit plug plate (6) connected to an end plate (601), and a limit socket (7) is provided on the second bracket (2) and the limit plug plate (6) is inserted therein.