Copper crucible powder recovery and drainage assembly

By designing the copper crucible powder recycling and drainage assembly, using a servo motor to drive the brush and fan to suck and collect the powder, the problems of low powder cleaning efficiency and drifting in copper crucible production are solved, and efficient automatic cleaning and health protection are achieved.

CN223186320UActive Publication Date: 2025-08-05SHAANXI ZHONGSHENG BAOCHENG MACHINERY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422312961.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-05
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the production process of copper crucibles, the powder needs to be cleaned manually, which is inefficient and labor-intensive. At the same time, the powder is prone to drift, increasing the risk of dust inhalation by staff.

Method used

A copper crucible powder recovery drainage assembly is designed, including cross beams, connecting columns, small pulleys, brushes, scrapers, vacuum frames and fans. The powder is cleaned by a servo motor and the fan is sucked into the collection box by using the fan, combining the scraper and spring structure to prevent the powder from accumulating and floating.

Benefits of technology

Automatic cleaning and recycling of powders is realized, working efficiency is improved, labor intensity is reduced, the concentration of inhalable particulate matter in the air is reduced, and the health of staff is protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper crucible powder recovery drainage assembly, and relates to the technical field of powder recovery equipment. The powder cleaning device comprises a cross beam, a connecting column is fixedly connected to the front end of the cross beam, a small belt wheel is rotationally connected to one side of the outer wall of the front end of the connecting column, a mounting frame is fixedly connected to the front end of the connecting column through a bolt, and a brush is rotationally connected to the interior of the mounting frame and used for cleaning powder. A sliding groove is formed in one side of the mounting frame, a scraping plate is slidably connected into the sliding groove, and a plurality of springs are fixedly connected to the inner top face of the sliding groove. According to the utility model, automatic cleaning and recovery of powder are realized by utilizing the power on the grinding equipment, the working efficiency is greatly improved, the labor intensity of workers is reduced, the powder is effectively prevented from drifting away in the grinding and cleaning processes through the combined action of the dust collection frame and the fan, the concentration of inhalable particles in the air is reduced, and the dust removal effect is improved. And the body health of workers is protected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder recovery equipment, in particular to a copper crucible powder recovery and drainage component. Background Art

[0002] The ten-ton copper crucible is a large high-temperature melting container, mainly used in the metal melting and casting process in industrial production. During the production process, the inner wall of the ten-ton copper crucible is peeled and polished. The polishing process will produce powder, which needs to be cleaned manually. Therefore, there are the following shortcomings:

[0003] 1. Currently, the powder generated during the production of copper crucibles needs to be cleaned manually. Manual cleaning of powder is not only inefficient but also labor-intensive, resulting in reduced production efficiency. At the same time, during the grinding and cleaning process, the powder easily floats into the air, forming inhalable particles, increasing the risk of dust inhalation for workers.

[0004] To this end, we proposed a copper crucible powder recovery and drainage component. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that powder generated during the production of copper crucibles needs to be manually cleaned. Manual cleaning of powder is not only inefficient but also labor-intensive, resulting in reduced production efficiency. At the same time, during the grinding and cleaning process, powder is easily dispersed into the air to form inhalable particles, increasing the risk of workers inhaling dust. A copper crucible powder recovery and drainage component is proposed.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A copper crucible powder recovery and drainage assembly, comprising:

[0008] A crossbeam, wherein the front end of the crossbeam is fixedly connected to a connecting column, one side of the outer wall of the front end of the connecting column is rotatably connected to a small pulley, the front end of the connecting column is fixedly connected to a mounting frame by a bolt, the interior of the mounting frame is rotatably connected to a brush for cleaning powder, a chute is provided inside one side of the mounting frame, a scraper is slidably connected to the interior of the chute, a plurality of springs are fixedly connected to the inner top surface of the chute, and the lower ends of the springs are fixedly connected to the scraper;

[0009] The recycling component includes a dust collection frame fixedly installed on one side of the mounting frame by bolts, the outer wall on one side of the beam is fixedly connected to a fan, the outer wall on the other side of the beam is fixedly connected to a collection box by bolts, and the interior of the collection box is slidably connected to a collection box for recovering powder.

[0010] In one possible design, a support frame is provided at the front end of the beam, a copper crucible body is provided at the upper end of the support frame, a servo motor is fixedly connected to the outer wall on one side of the front end of the beam, the output end of the servo motor passes through the beam and is fixedly connected to a large pulley, and the outer walls of the large pulley and the small pulley are provided with a grinding belt for grinding the copper crucible body.

[0011] In one possible design, one side of the interior of the front end of the connecting column is rotatably connected to a first bevel gear, the first bevel gear is fixedly connected to the small pulley, the interior of the front end of the connecting column is rotatably connected to a second bevel gear, the first bevel gear is meshed with the second bevel gear, and the second bevel gear is fixedly connected to the brush for driving the brush to rotate.

[0012] In one possible design, the upper end of the dust collection frame is fixedly connected to a connecting pipe, the rear end of the connecting pipe is fixedly connected to the air suction port of the fan, the air outlet of the fan is fixedly connected to an air outlet pipe, and the air outlet pipe is fixedly connected to the collection box.

[0013] In a possible design, an exhaust port is provided at the upper portion of the rear end of the collection box, a filter is fixedly connected to the interior of the upper portion of the rear end of the collection box, and a handle is fixedly connected to the lower portion of the outer wall of the front end of the collection box.

[0014] In a possible design, a limiting bracket is provided on the outer wall of the connecting pipe, and one side of the limiting bracket is fixedly connected to the crossbeam by bolts to limit the connecting pipe.

[0015] In the present application, when in use, first after the servo motor is started, its output end drives the large pulley to rotate, and the large pulley drives the small pulley to rotate through the grinding belt. The small pulley is fixedly connected to the connecting column and is meshed with the first bevel gear and the second bevel gear, so that the power is transmitted to the brush, causing the brush to rotate in the installation frame. As the brush rotates, the powder polished on the inner wall of the copper crucible body is continuously swept. During the cleaning process, the powder is lifted and directed towards the dust suction frame. At the same time, after the fan is started, suction is generated, and the powder near the dust suction frame is sucked in through the connecting pipe, and then introduced into the collection box in the collection box through the air outlet pipe. The collection box can slide in the collection box to facilitate the collection and removal of the powder. At the same time, the scraper is arranged in a slide groove on one side of the installation frame, and the scraper is connected to the top surface of the slide groove by a spring. Under the action of the spring, the scraper maintains a slight pressure on the inner wall of the installation frame, which helps to remove the powder attached to the inner wall and prevent powder accumulation. The stability of the connecting pipe during operation is ensured by setting a limit bracket.

[0016] In the utility model, the copper crucible powder recovery and drainage assembly realizes automatic cleaning and recovery of powder by utilizing the power of the grinding equipment, greatly improving work efficiency and reducing manual labor intensity. The combined action of the dust collection frame and the fan effectively prevents powder from drifting during the grinding and cleaning process, reduces the concentration of inhalable particulate matter in the air, and protects the health of workers.

[0017] In the utility model, a copper crucible powder recovery and drainage component is provided, and a scraper is provided. Under the action of a spring, the scraper maintains a slight pressure on the inner wall of the installation frame, which helps to remove powder attached to the inner wall and prevent powder accumulation. By providing a limiting bracket, the stability of the connecting pipe during operation is ensured. By providing an exhaust port and a filter screen, it helps to purify the discharged air and reduce the impact on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of a three-dimensional structure from the right side of an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of a recycling component according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of a partial three-dimensional structure of a recycling component according to an embodiment of the present invention;

[0023] Figure 5 This is a schematic diagram of the internal three-dimensional structure of the installation frame according to one embodiment of the present utility model;

[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the interior of a collection box according to an embodiment of the present invention.

[0025] In the figure: 1. Beam; 2. Servo motor; 3. Connecting column; 4. Large pulley; 5. Small pulley; 6. Grinding belt; 7. Mounting frame; 8. First bevel gear; 9. Second bevel gear; 10. Brush; 11. Dust collection frame; 12. Connecting pipe; 13. Fan; 14. Air outlet pipe; 15. Collection box; 16. Collection box; 17. Exhaust port; 18. Filter; 19. Slide; 20. Scraper; 21. Spring; 22. Handle; 23. Limit bracket; 24. Support frame; 25. Copper crucible body. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0029] Example 1

[0030] Reference Figures 1-6 , a recovery and drainage component, which is used in the field of powder recovery equipment, includes:

[0031] A crossbeam 1 is provided, with a connecting column 3 fixedly connected to the front end of the crossbeam 1, a small pulley 5 being rotatably connected to one side of the outer wall of the front end of the connecting column 3, a mounting frame 7 being fixedly connected to the front end of the connecting column 3 by bolts, a brush 10 being rotatably connected to the interior of the mounting frame 7 for cleaning powder, a chute 19 being provided inside one side of the mounting frame 7, a scraper 20 being slidably connected to the interior of the chute 19, a plurality of springs 21 being fixedly connected to the inner top surface of the chute 19, and the lower ends of the springs 21 being fixedly connected to the scraper 20;

[0032] The recovery component includes a dust collection frame 11 fixedly installed on one side of the mounting frame 7 by bolts, a fan 13 is fixedly connected to the outer wall on one side of the beam 1, and a collection box 15 is fixedly connected to the outer wall on the other side of the beam 1 by bolts. The interior of the collection box 15 is slidably connected to a collection box 16 for recovering powder.

[0033] In the above technical solution, a brush 10 is provided for cleaning powder, and a scraper 20 is provided, and the scraper 20 is supported by a spring 21 to ensure close contact with the inner wall of the crucible, thereby effectively cleaning the powder. The combined action of the dust collection frame 11 and the fan 13 effectively prevents the powder from drifting during the grinding and cleaning process, reduces the concentration of inhalable particulate matter in the air, and protects the health of the staff.

[0034] In one aspect of this embodiment, Figure 2 As shown, a support frame 24 is provided at the front end of the beam 1, and a copper crucible body 25 is provided at the upper end of the support frame 24. The outer wall of one side of the front end of the beam 1 is fixedly connected to a servo motor 2. The output end of the servo motor 2 passes through the beam 1 and is fixedly connected to a large pulley 4. The outer walls of the large pulley 4 and the small pulley 5 are provided with a grinding belt 6 for grinding the copper crucible body 25.

[0035] In the above technical solution, the servo motor 2, the large pulley 4, the small pulley 5 and the polishing belt 6 are provided to polish the copper crucible body 25 and provide power for the brush 10 to rotate and clean.

[0036] In one aspect of this embodiment, Figure 4 As shown, one side of the front end of the connecting column 3 is rotatably connected to the first bevel gear 8, and the first bevel gear 8 is fixedly connected to the small pulley 5. The inside of the front end of the connecting column 3 is rotatably connected to the second bevel gear 9, and the first bevel gear 8 is meshed with the second bevel gear 9. The second bevel gear 9 is fixedly connected to the brush 10 and is used to drive the brush 10 to rotate.

[0037] In the above technical solution, the first bevel gear 8 and the second bevel gear 9 are provided to realize the function of rotating the brush 10 .

[0038] This application can be used in the field of powder recovery equipment, and can also be used in other fields applicable to this application.

[0039] Example 2

[0040] Improved on the basis of Example 1:

[0041] In one aspect of this embodiment, Figure 3 As shown, the upper end of the dust collection frame 11 is fixedly connected to a connecting pipe 12, the rear end of the connecting pipe 12 is fixedly connected to the air suction port of the fan 13, the air outlet of the fan 13 is fixedly connected to an air outlet pipe 14, and the air outlet pipe 14 is fixedly connected to the collection box 15.

[0042] In the above technical solution, the connecting pipe 12 and the air outlet pipe 14 are provided to realize the function of collecting powder.

[0043] In one aspect of this embodiment, Figure 6As shown, an exhaust port 17 is provided at the upper portion of the rear end of the collection box 15 , a filter screen 18 is fixedly connected to the interior of the upper portion of the rear end of the collection box 15 , and a handle 22 is fixedly connected to the lower portion of the front end outer wall of the collection box 16 .

[0044] In the above technical solution, the provision of the exhaust port 17 and the filter 18 helps to purify the exhausted air and reduce the impact on the environment.

[0045] In another aspect of this embodiment, Figure 3 As shown, a limiting bracket 23 is provided on the outer wall of the connecting pipe 12 , and one side of the limiting bracket 23 is fixedly connected to the crossbeam 1 by bolts, so as to limit the connecting pipe 12 .

[0046] In the above technical solution, the limiting bracket 23 is provided to ensure the stability of the connecting pipe 12 during operation.

[0047] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0048] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A copper crucible powder recovery and drainage assembly, characterized in that: include: A crossbeam (1), wherein the front end of the crossbeam (1) is fixedly connected to a connecting column (3), one side of the front end outer wall of the connecting column (3) is rotatably connected to a small pulley (5), the front end of the connecting column (3) is fixedly connected to a mounting frame (7) by bolts, the interior of the mounting frame (7) is rotatably connected to a brush (10) for cleaning powder, a chute (19) is provided inside one side of the mounting frame (7), the interior of the chute (19) is slidably connected to a scraper (20), the inner top surface of the chute (19) is fixedly connected to a plurality of springs (21), the lower ends of the springs (21) are fixedly connected to the scraper (20); The recycling component includes a dust collecting frame (11) fixedly mounted on one side of the mounting frame (7) by means of bolts, a fan (13) fixedly connected to the outer wall of one side of the crossbeam (1), a collection box (15) fixedly connected to the outer wall of the other side of the crossbeam (1) by means of bolts, and a collection box (16) slidably connected inside the collection box (15) for recycling powder.

2. A copper crucible powder recovery and drainage assembly according to claim 1, characterized in that: A support frame (24) is provided at the front end of the crossbeam (1), a copper crucible body (25) is provided at the upper end of the support frame (24), a servo motor (2) is fixedly connected to the outer wall of one side of the front end of the crossbeam (1), an output end of the servo motor (2) passes through the crossbeam (1) and is fixedly connected to a large pulley (4), and a grinding belt (6) is provided on the outer walls of the large pulley (4) and the small pulley (5) for grinding the copper crucible body (25).

3. A copper crucible powder recovery and drainage assembly according to claim 2, characterized in that: A first bevel gear (8) is rotatably connected to one side of the interior of the front end of the connecting column (3), and the first bevel gear (8) is fixedly connected to the small pulley (5). A second bevel gear (9) is rotatably connected to the interior of the front end of the connecting column (3), and the first bevel gear (8) is meshedly connected to the second bevel gear (9). The second bevel gear (9) is fixedly connected to the brush (10) and is used to drive the brush (10) to rotate.

4. A copper crucible powder recovery and drainage assembly according to claim 1, characterized in that: The upper end of the dust collection frame (11) is fixedly connected to a connecting pipe (12), the rear end of the connecting pipe (12) is fixedly connected to the air suction port of the fan (13), the air outlet of the fan (13) is fixedly connected to an air outlet pipe (14), and the air outlet pipe (14) is fixedly connected to a collection box (15).

5. The copper crucible powder recovery and drainage assembly according to claim 1, characterized in that: An exhaust port (17) is provided at the upper portion of the rear end of the collection box (15), a filter screen (18) is fixedly connected to the interior of the upper portion of the rear end of the collection box (15), and a handle (22) is fixedly connected to the lower portion of the outer wall of the front end of the collection box (16).

6. A copper crucible powder recovery and drainage assembly according to claim 4, characterized in that: The outer wall of the connecting pipe (12) is sleeved with a limiting bracket (23), and one side of the limiting bracket (23) is fixedly connected to the crossbeam (1) by bolts, and is used to limit the connecting pipe (12).