Rack-mounted AC power supply control system
Through the rack-type AC power control system, the combination of mains power, UPS power supply and control panel is adopted to solve the problem of scattered layout of the on-board AC power distribution system, realize the flexibility and safety of power control, reduce the impact of vibration, and improve the power management efficiency of special operation vehicles.
Patent Information
- Application Number
- CN202422242086.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing on-board AC distribution system is scattered and has low control efficiency, making it difficult to meet the safety, reliability and convenient operation needs of special operating vehicles. It is easily affected by vehicle driving vibration, with a long design cycle and prone to accidental problems.
The rack-type AC power control system is adopted, including mains power, UPS power supply and control panel. The control panel and electrical devices are fixed through the rack, and the dual energy switching switch is used to achieve flexible distribution and control of the power supply, a vibration damping pad is set to reduce the impact of vibration, and the on-off protection of the circuit is improved by fixing the air switch through the guide rail.
The layout optimization of electrical devices within the same size range is achieved, production costs are reduced, the flexibility and safety of power control are improved, the impact of vibration on electrical devices is reduced, and the stable operation of the power supply system is ensured.
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Figure CN223194408U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of special vehicles, and in particular relates to a rack-type AC power supply control system. Background Art
[0002] The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art.
[0003] With the continuous development of special operation vehicles, such as large command vehicles, TV broadcast vehicles, and oilfield instrument vehicles, the functions of such special operation vehicles are accelerating to extend and refine. However, the existing on-board power distribution system has a scattered layout, diverse control forms, and the control efficiency needs to be improved. It is difficult to meet the safe, reliable, and convenient operation of the vehicle end. In order to effectively ensure the stable operation of various equipment loaded on the vehicle, a flexible and efficient AC power control system is needed.
[0004] Existing on-board AC distribution boxes often resemble those in homes or industrial environments, equipped with components such as AC contactors and leakage protection devices to distribute and control AC power to the vehicle. However, due to the varying sizes of distribution boxes, the selection and installation of the AC distribution box often begins after a component layout diagram has been completed. This process can significantly extend the design cycle and can easily lead to construction errors. Furthermore, the distribution box is prone to accidental contact and vibration during vehicle operation, impacting the stable operation of the equipment. Utility Model Content
[0005] In order to solve the technical problems existing in the prior art, the utility model provides a rack-mounted AC power supply control system, which can optimize and upgrade the AC power distribution of special operation vehicles.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A rack-mounted AC power control system comprises a mains power supply, a UPS power supply and a rack, wherein a control panel is fixedly mounted on the rack and a panel protective cover is fixedly mounted on the outer side of the control panel;
[0008] A dual-energy switching switch is fixedly arranged on the control panel, and the dual-energy switching switch includes a UPS end and a mains end. The input end of the UPS end is connected to the output end of the UPS power supply, the input end of the mains end is connected to the output end of the mains power supply, the output end of the UPS end is connected to the input end of the critical power main switch, the output end of the critical power main switch is connected to the critical power supply, the output end of the mains end is connected to the input end of the non-critical power main switch, and the output end of the non-critical power main switch is connected to the non-critical power supply.
[0009] According to a further technical solution, the input end of the UPS power supply is connected to the output end of the mains power supply.
[0010] According to a further technical solution, the key power supply includes a key socket power supply, a display power supply, a cabinet power supply, an interior lighting power supply and a key backup power supply connected in parallel.
[0011] According to a further technical solution, the non-critical power supply includes an air-conditioning power supply, a non-critical socket power supply, an in-cabin socket power supply, a roof equipment power supply and a non-critical backup power supply connected in parallel.
[0012] According to a further technical solution, the frame is fixedly connected to the vehicle body via a vibration-damping pad.
[0013] According to a further technical solution, guide rail fixing seats are respectively fixed on both sides of the control panel, and an open guide rail is fixedly arranged between the guide rail fixing seats on both sides.
[0014] According to a further technical solution, a plurality of main air switches and a plurality of sub-air switches are fixedly arranged on the air switch guide rail.
[0015] According to a further technical solution, a parameter display table is also provided on the control panel.
[0016] According to a further technical solution, the input end of the parameter display meter is connected to the output end of the mains power supply.
[0017] According to a further technical solution, the parameter display meter is connected to a display power supply and is powered by the display power supply.
[0018] Beneficial effects of the utility model:
[0019] The rack-mounted AC power control system of the utility model is equipped with a rack on which a control panel and corresponding electrical components can be arranged, so that the corresponding components can be arranged within the same size range. The arranged AC power control system can then be directly installed on the body of a special operation vehicle to achieve safe, reliable and convenient AC power control.
[0020] The control panel provided by the utility model is simple in form and easy to manufacture, which is conducive to significantly reducing production costs. In addition, the configuration of the control panel protective cover can prevent accidental contact during vehicle driving or operation, thereby improving the safety of vehicle electrical appliances.
[0021] The AC power supply control system of the utility model adopts a frame vibration-damping pad when being installed and fixed, which is effectively connected with the vehicle body, thereby reducing the transmission of vehicle body vibration to electrical components and protecting the stability of internal performance components.
[0022] The arrangement of the components in the AC power supply control system of the present invention can be adaptively adjusted through the principle circuit diagram, thereby improving the flexibility and efficiency of the control method. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0024] Figure 1 This is a schematic diagram of the control panel layout of the AC power control system of the present utility model;
[0025] Figure 2 This is the principle circuit diagram of the AC power control system of this utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the AC power supply control system of the utility model;
[0027] Figure 4 This is a schematic diagram of the installation of the AC power control system of the utility model.
[0028] Among them, 1-rack, 2-control panel, 201-parameter display table, 202-dual energy switching switch, 203-guide rail fixing seat, 204-air switch guide rail, 205-mains power supply, 206-UPS power supply, 207-non-critical power main switch, 208-critical power main switch, 209-first main air switch, 210-air conditioning power supply, 211-non-critical socket power supply, 212-cabin socket power supply, 213-roof equipment power supply, 214-non-critical backup power supply, 215-critical socket power supply, 216-display power supply, 217-cabinet power supply, 218-interior lighting power supply, 219-critical backup power supply, 3-panel protective cover, 4-vibration damping pad, 5-fixed seat, 6-vehicle body. DETAILED DESCRIPTION
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0030] like Figure 1 、 Figure 2 As shown, the embodiment of the present invention provides a rack-mounted AC power control system, comprising a mains power supply 205, a UPS power supply 206, and a rack 1, wherein a control panel 2 is fixedly mounted on the rack 1, and a panel protective cover 3 is fixedly mounted on the outer side of the control panel 2;
[0031] A dual-energy switching switch 202 is fixedly provided on the control panel 2, and the dual-energy switching switch 202 includes a UPS end and a mains end. The input end of the UPS end is connected to the output end of the UPS power supply 206, the input end of the mains end is connected to the output end of the mains power supply 205, the output end of the UPS end is connected to the input end of the critical power main switch 208, the output end of the critical power main switch 208 is connected to the critical power supply, the output end of the mains end is connected to the input end of the non-critical power main switch 207, and the output end of the non-critical power main switch 207 is connected to the non-critical power supply.
[0032] In this embodiment, if Figure 3 As shown, the rack 1 is provided with multiple layers of racks, the control panel 2 is fixedly embedded in the top rack, and the remaining racks are used to place various electrical components. The various electrical components are connected to the control panel 2 through a designed circuit structure. The control panel 2 is used to control the internal electrical appliances of the special vehicle, and the centralized control of the vehicle AC power supply is achieved. The working state of each electrical component can be easily adjusted, thereby improving work efficiency. Specifically, this embodiment designs the racks on each layer from top to bottom as a rack for a UPS host, a reserved 2U, a blocking plate, an industrial computer 3, an industrial computer 2, an industrial computer 1, an industrial computer, and a closing plate. The blocking plate and the closing plate are used to cover the idle racks to avoid the accumulation of dust and debris, thereby improving the overall aesthetics and practicality. The reserved racks provide convenience for the possible addition of electrical components or upgrades in the future, making the entire power control system have good scalability and flexibility.
[0033] It should be noted that the above electrical components are all existing electrical components, and corresponding models of electrical components can be selected according to actual applications. No improvement has been made to the electrical components. The placement of various electrical components can be flexibly set and is not specifically limited in this embodiment.
[0034] like Figure 4 As shown, a plurality of fixing seats 5 are fixedly provided at corresponding positions of the body 6 of the special vehicle, and the frame 1 and the body 6 are fixedly installed through the fixing seats 5. A vibration-damping pad 4 is provided between the frame 1 and the fixing seats 5, which is effectively connected to the body 6, and can reduce the vibration of the body 6 transmitted to the electrical components, thereby protecting the stability of the internal performance components.
[0035] In some embodiments, the panel protective cover 3 is made of a transparent acrylic protective cover to prevent accidental collision during vehicle driving or operation, thereby improving the safety of vehicle electrical appliances.
[0036] In this embodiment, if Figure 1As shown, the control panel 2 is equipped with a dual-energy switching switch 202, a parameter display table 201 (i.e., a voltage, current, and frequency table), a non-critical power main switch QF3, and a critical power main switch QF2. Specifically, the dual-energy switching switch 202 is used to switch between the mains power supply 205 and the UPS power supply 206 (uninterruptible power supply). The dual-energy switching switch 202 includes a UPS terminal and a mains terminal. The output of the UPS terminal is connected to the input of the critical power main switch 208. The output of the critical power main switch 208 is respectively connected to the inputs of the critical socket power supply 215, the display power supply 216, the cabinet power supply 217, the interior lighting power supply 218, and the critical backup power supply 219. The output of the mains terminal is connected to the input of the non-critical power main switch 207. The output of the non-critical power main switch 207 is respectively connected to the inputs of the air conditioning power supply 210, the non-critical socket power supply 211, the cabin socket power supply 212, the roof equipment power supply 213, and the non-critical backup power supply 214.
[0037] Furthermore, the input of the UPS is connected to the output of the UPS power supply 206, the input of the mains is connected to the output of the mains power supply 205, and the input of the UPS power supply 206 is connected to the output of the mains power supply 205. In other words, the mains power supply 205 is divided into a mains power supply portion and a UPS power supply portion through the control panel, and the mains power supply portion is further divided into a power supply for multiple non-critical devices, and the UPS power supply portion is divided into a power supply for multiple critical devices. The power supply of multiple critical devices is controlled by the key power main switch 208, and the power supply of multiple non-critical devices is controlled by the non-critical power main switch, thereby achieving flexible and efficient distribution of AC power.
[0038] In some embodiments, the connections between the UPS end and the critical power main switch 208, the critical power main switch 208 and the corresponding power supplies, the AC end and the non-critical power main switch 207, and the non-critical power main switch 207 and the corresponding power supplies are all connected by connecting wires, that is, neutral wire and live wire connections.
[0039] The current input terminal of the parameter display meter 201 is connected to the output terminal of the mains power supply 205, and the voltage input terminal is connected to the output terminal of the mains power supply 205, and is used to display parameters such as the voltage, current, and power of the mains power supply 205. The parameter display meter 201 is connected to the output terminal of the display power supply 216, and the display power supply 216 supplies power to the parameter display meter 201.
[0040] like Figure 1As shown, guide rail fixing seats 203 are fixedly provided on both sides of the control panel 2, and an air switch guide rail 204 is fixedly provided between the guide rail fixing seats 203 on both sides. The air switch guide rail 204 is used to fix the air switch neatly and orderly for easy maintenance and management. The air switch guide rail 204 is divided into a non-critical power supply part and a critical power supply part. The air switch guide rail 204 of the non-critical power supply part is fixedly provided with a non-critical power main switch 207 (QF3) and a plurality of corresponding sub-air switches QF4. The air switch guide rail 204 of the critical power supply part is fixedly provided with a critical power main switch 208 (QF2) and a plurality of corresponding sub-air switches QF4 for realizing the on-off and overload protection of the circuit. The key power supply main switch QF2 is used to perform overall control of the key power supply, that is, to control the on and off of all key power supply branches. The sub-air switch QF4 set on the key power supply branch is used to realize the on and off control of a single key power supply; the non-critical power supply main switch QF3 is used to perform overall control of the non-critical power supply, that is, to control the on and off of all non-critical power supply branches. The sub-air switch QF4 set on the non-critical power supply branch is used to realize the on and off control of a single non-critical unit.
[0041] Further, such as Figure 2 As shown, Figure 1 Correspondingly, a key power main switch 208 (QF2) is set on the main circuit between the output end of the dual energy switching switch 202 and each key power supply, and a sub-air switch QF4 is respectively set between the main circuit and the input end of each key power supply (that is, on each key power supply branch); a non-key power main switch 207 (QF3) is set on the output end of the AC power supply 205 and the main circuit of each non-key power supply, and a sub-air switch QF4 is respectively set between the main circuit and the input end of each non-key power supply (that is, on each non-key power supply branch) to realize the on-off and protection of the circuit.
[0042] In this power control system, the critical power main switch 208 (QF2) and the non-critical power main switch 207 (QF3) control the UPS power supply 206 and the main power supply 205, respectively. Once an abnormality is detected, the corresponding power supply is quickly cut off to prevent the fault from escalating. The air-disconnector is responsible for controlling each branch of the critical power supply or non-critical power supply. Each air-disconnector independently controls a power supply to protect the branch equipment.
[0043] like Figure 2As shown, this figure is a control principle diagram corresponding to the control panel 2. The UPS power supply 206 is an uninterruptible power supply, which contains an energy storage device (battery). It is powered by the mains power supply 205 and is used to provide uninterruptible power to some equipment that requires high power stability. In other words, the output end of the mains power supply 205 is also connected to the input end of the UPS power supply 206. The UPS power supply 206 stores the electrical energy input by the mains power supply 205 in the energy storage device in the form of DC. When the mains power input is normal, the UPS stabilizes the mains power and supplies it to various key interfaces for use, while charging the energy storage device. When the mains power is interrupted, the UPS immediately continues to supply the energy of the energy storage device to the key interfaces, achieving uninterrupted power supply to key equipment.
[0044] A surge protector SPD1 is provided in parallel with the mains power supply 205 to protect electrical equipment and systems from damage caused by overvoltage transients. When a transient overvoltage occurs in the system due to lightning strikes, switch operations, start-up and shutdown of large electrical equipment, etc., the voltage is quickly limited to a safe range, thereby protecting the safe operation of the electrical equipment.
[0045] Specifically, the output end of the mains power supply 205 is connected to the input end of the first main air switch 209 (QF1), the output end of the first main air switch 209 (QF1) is respectively connected to the input end of the UPS power supply 206 and the mains end of the switch 202, the output end of the UPS power supply 206 is connected to the UPS end of the switch 202, the mains end of the switch 202 is connected to the input end of the non-critical power main switch 207, and the output end of the non-critical power main switch 207 (QF3) is respectively connected to the roof equipment power supply 213 through the sub-air switches. , socket power 211, air conditioning power 210, cabin socket power 212, non-critical backup power 214 (reserved) are connected, the UPS end of the switching switch 202 is connected to the input end of the critical power main switch 208 (QF2), and the output end of the critical power main switch 208 (QF2) is connected to the socket power 215, display power 216, cabinet power 217, interior lighting power 218, and critical backup power 219 (reserved) through the air switch, and the connection of the AC power end or UPS end circuit is achieved through the switching switch 202.
[0046] Furthermore, the input of the interior lighting power supply 218, powered by UPS power supply 206, is also connected to the input of the emergency lighting power supply, and the output of the emergency lighting power supply supplies power to the emergency lighting. The output of the interior lighting power supply 218 is connected in parallel to the interior ceiling light, the left and right rear compartment lights, the PLC cabinet light, and the external cable compartment light. Switches are provided on each parallel branch to control the turning on and off of the corresponding light.
[0047] Furthermore, the output end of the roof equipment power supply 213 powered by the AC power supply 205 is connected in parallel with the left outer light, the right outer light, the lifting mast, and the ventilation fan, respectively, and switches are set on the left outer light branch and the right outer light branch to control the turning on and off of the lights.
[0048] The output end of the mains power supply 205 is also connected to the input end of the parameter display meter 201 , and the parameter display meter 201 is connected to the display power supply 216 , and the display power supply 216 supplies power to the parameter display meter 201 .
[0049] The mains power supply 205 is connected to the parameter display meter 201 via a wire, and the connection is achieved through connecting wires, including a live wire, a neutral wire, and a ground wire.
[0050] It should be noted that the power supply settings of the above-mentioned electrical components can be adaptively adjusted and can be arranged through the system principle circuit diagram to improve the flexibility and efficiency of the control method.
[0051] Working principle detailed description:
[0052] This AC control system, also known as a vehicle-mounted control and display system, is primarily used for AC power control in specialized vehicles, such as instrument vehicles, shower vehicles, and command vehicles. It provides centralized control of the vehicle's AC power supply. The power distribution control panel 2 has been optimized. A toggle switch 202 on the control panel switches between the mains and UPS, controlling the distribution of non-critical power from the mains and critical power from the UPS. The parameter display 201 on the panel monitors parameters such as the voltage, current, and frequency of the mains power supply 205.
[0053] A protective cover is also provided for the control panel 2 to prevent accidental contact during vehicle operation and improve the safety of the vehicle's electrical components. The control panel 2 is fixedly embedded in the frame 1. When the frame 1 is connected to the vehicle body 6, a vibration damping pad 4 is provided to reduce the transmission of vibration from the vehicle body 6 to the electrical components and protect the stability of the internal performance components.
[0054] Although the above description of the specific implementation methods of the present invention is combined with the accompanying drawings, it does not limit the scope of protection of the present invention. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present invention, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present invention.
Claims
1. A rack-mounted AC power control system, characterized in that: It includes a mains power supply, a UPS power supply and a rack, wherein a control panel is fixedly arranged on the rack, and a panel protective cover is fixedly arranged on the outer side of the control panel; A dual-energy switching switch is fixedly arranged on the control panel, and the dual-energy switching switch includes a UPS end and a mains end. The input end of the UPS end is connected to the output end of the UPS power supply, the input end of the mains end is connected to the output end of the mains power supply, the output end of the UPS end is connected to the input end of the critical power main switch, the output end of the critical power main switch is connected to the critical power supply, the output end of the mains end is connected to the input end of the non-critical power main switch, and the output end of the non-critical power main switch is connected to the non-critical power supply.
2. The rack-mounted AC power control system according to claim 1, wherein: The input end of the UPS power supply is connected to the output end of the mains power supply.
3. The rack-mounted AC power control system according to claim 1, wherein: The key power supply includes a key socket power supply, a display power supply, a cabinet power supply, an interior lighting power supply and a key backup power supply connected in parallel.
4. The rack-mounted AC power control system according to claim 1, wherein: The non-critical power supply includes a parallel air-conditioning power supply, a non-critical socket power supply, an in-cabin socket power supply, a roof equipment power supply and a non-critical backup power supply.
5. The rack-mounted AC power control system according to claim 1, wherein: The frame is fixedly connected to the vehicle body via a vibration-damping pad.
6. The rack-mounted AC power control system according to claim 1, wherein: Guide rail fixing seats are respectively fixed on both sides of the control panel, and an open guide rail is fixedly arranged between the guide rail fixing seats on both sides.
7. The rack-mounted AC power control system according to claim 6, wherein: A plurality of main air switches and a plurality of sub-air switches are fixedly arranged on the air switch guide rail.
8. The rack-mounted AC power control system according to claim 3, wherein: The control panel is also provided with a parameter display table.
9. The rack-mounted AC power control system according to claim 8, wherein: The input end of the parameter display meter is connected to the output end of the mains power supply.
10. The rack-mounted AC power control system according to claim 8, wherein: The parameter display meter is connected to a display power supply and is powered by the display power supply.