Photovoltaic panel detection device

By designing a photovoltaic panel detection device and automatically adjusting the light angle and temperature, the complex installation of photovoltaic panel detection devices in the existing technology is solved, and the impact of efficient detection of the performance of photovoltaic panels is achieved and the detection efficiency is improved.

CN223194679UActive Publication Date: 2025-08-05SHANDONG INST FOR PROD QUALITY INSPECTION
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Patent Information

Application Number
CN202422224314.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-05
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing photovoltaic panel detection devices are complexly installed, resulting in low working efficiency and inability to efficiently detect the impact of light angle and temperature on the performance of photovoltaic panels.

Method used

A photovoltaic panel detection device is designed, including a detection box, rotating table, support frame, inclination sensor, vacuum pump, suction cup, fixed pulley and strain gauge, which can automatically adjust the light angle and temperature of the photovoltaic panel, simulate different environmental conditions through heaters and temperature sensors, and combine with ammeter to detect performance changes.

Benefits of technology

It realizes automation and simplification of photovoltaic panel performance detection, can quickly adjust the light angle and temperature, improve detection efficiency, and accurately evaluate the impact of photovoltaic panel performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The photovoltaic panel detection device comprises a detection box, a box door is hinged to the detection box, a rotating table is arranged on a back plate of the detection box, a supporting frame is connected to the rotating table, a tilt angle sensor is installed on the supporting frame, a suction cup assembly and a fixed pulley are further installed on the supporting frame, and a strain gauge is arranged on a rotating shaft of the fixed pulley. A fluorescent lamp is arranged at the top of the detection box; a heater, a temperature sensor and an ampere meter are arranged in the detection box; according to the utility model, the influence of temperature and illumination angle on the performance of the photovoltaic panel can be detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel detection, in particular to a photovoltaic panel detection device. Background Art

[0002] With the increasingly serious energy crisis and the growing demand for clean energy, photovoltaic energy, as an important renewable energy source, has received widespread attention and application. The performance of photovoltaic panels directly affects the efficiency and stability of photovoltaic power generation systems.

[0003] In practical applications, environmental factors such as lighting angle and temperature significantly impact the performance of photovoltaic panels. Different lighting angles can cause variations in the amount of light energy received by the panels, affecting power generation efficiency. Temperature fluctuations can also alter the electrical properties of the panels. Conventional photovoltaic panel testing often involves complex installation methods, often requiring manual installation and monitoring of the panels, resulting in low efficiency. Utility Model Content

[0004] In view of the defects in the prior art, the utility model provides a photovoltaic panel detection device.

[0005] The utility model is realized through the following technical solutions:

[0006] A photovoltaic panel detection device includes a detection box with a box door hinged on the detection box, a rotating table is provided on the back panel of the detection box, a support frame is connected to the rotating table, an inclination sensor is installed on the support frame, the support frame includes an upper frame and a lower frame, a vacuum pump is installed on the lower frame in a liftable manner, the vacuum pump is connected to a vacuum chamber, the vacuum chamber is connected to a suction cup frame, a suction cup is installed on the suction cup frame, the suction cup is connected to the vacuum chamber through a pipeline, an opening is provided on the upper frame to match the position of the suction cup, fixed pulleys are provided at the four corners of the opening on the upper frame, and a strain gauge is provided on the rotating shaft of the fixed pulley; a fluorescent lamp is provided on the top of the detection box; a heater, a temperature sensor and an ammeter are provided in the detection box.

[0007] Preferably, an electric cylinder is installed on the lower shelf, and the piston rod of the electric cylinder is connected to the vacuum pump.

[0008] Preferably, notches are provided at the four corners of the suction cup frame, and an air suction pipe matching the notches is provided on the suction cup. The air suction pipe is connected to the vacuum chamber through a pipeline, and two nuts are installed on the air suction pipe through threaded fitting, and the two nuts lock the suction cup at the notch.

[0009] Preferably, the ammeter is a smart ammeter.

[0010] The beneficial effects of the present invention are as follows: the present invention can adjust the angle at which the photovoltaic panel receives light through a rotating mechanism, thereby detecting the influence of the light angle on the performance of the photovoltaic panel; the present invention adjusts the temperature in the detection box through a heater and a temperature sensor, thereby detecting the influence of temperature on the performance of the photovoltaic panel; the present invention is simple and labor-saving when installing the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0012] Figure 1 This is an axonometric drawing of the present invention.

[0013] Figure 2 This is the internal structure diagram of the utility model.

[0014] Figure 3 This is a structural view of the suction cup frame, suction cup, vacuum chamber and vacuum pump of the utility model.

[0015] Figure 4 This is a front view of the suction cup frame, suction cup, vacuum chamber and vacuum pump of the utility model.

[0016] Figure 5 It is an axonometric drawing of the fixed pulley of the utility model.

[0017] In the accompanying drawings, 1. detection box; 2. rotating table; 3. upper shelf; 4. lower shelf; 5. inclination sensor; 6. ammeter; 7. fixed pulley; 8. electric cylinder; 9. suction cup rack; 10. notch; 11. suction cup; 12. suction pipe; 13. nut; 14. pipeline; 15. vacuum chamber; 16. vacuum pump; 17. strain gauge; 18. fluorescent lamp; 19. temperature sensor; 20. heater; 21. controller. DETAILED DESCRIPTION

[0018] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.

[0020] For ease of description, spatially relative terms such as "upper," "lower," "left," and "right" may be used herein to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. For example, if the device in the figures is inverted, an element described as being "below" another element or feature would be positioned "above" the other element or feature. Thus, the exemplary term "below" can encompass both above and below orientations.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0022] The following is a detailed description of the present invention in conjunction with the accompanying drawings: A photovoltaic panel detection device of the present invention includes a detection box 1, a box door is hinged on the detection box 1, a rotating table 2 is provided on the back plate of the detection box 1, a support frame is connected to the rotating table 2, a tilt sensor 5 is installed on the support frame, the support frame includes an upper frame 3 and a lower frame 4, a vacuum pump 16 is installed on the lower frame 4 in a liftable manner, the vacuum pump 16 is connected to a vacuum chamber 15, the vacuum chamber 15 is connected to a suction cup 11 frame 9, A suction cup 11 is installed on the suction cup frame 9, and the suction cup 11 is connected to the vacuum chamber 15 through a pipe 14. An opening that matches the position of the suction cup 11 is provided on the upper frame 3 for the suction cup 11 to rise. Fixed pulleys 7 are provided at the four corners of the opening on the upper frame 3. The fixed pulley 7 can make it easier to put the photovoltaic panel into place. A strain gauge 17 is provided on the rotating shaft of the fixed pulley 7; a fluorescent lamp 18 is provided on the top of the detection box 1; a heater 20, a temperature sensor 19 and an ammeter 6 are provided in the detection box 1.

[0023] An electric cylinder 8 is installed on the lower frame 4 , and a piston rod of the electric cylinder 8 is connected to a vacuum pump 16 .

[0024] The four corners of the suction cup 11 frame 9 are provided with slots 10, and the suction cup 11 is provided with an air suction pipe that matches the slot 10. The air suction pipe is connected to the vacuum chamber 15 through a pipeline 14. Two nuts 13 are installed on the air suction pipe through threaded cooperation. The two nuts 13 lock the suction cup 11 at the slot 10.

[0025] The ammeter 6 is an intelligent ammeter 6 .

[0026] The detection box 1 is provided with a controller 21, which is based on a single chip microcomputer and is connected to the strain gauge 17, the temperature sensor 19, the tilt sensor 5, the heater 20, the fluorescent lamp 18, the ammeter 6, the electric cylinder 8 and the vacuum pump 16 respectively;

[0027] Preparation stage:

[0028] Ensure that the vacuum pump 16 is well connected to the vacuum chamber 15 and that there is no leakage in the pipelines 14.

[0029] Check that the temperature sensor 19, ammeter 6, strain gauge 17, inclination sensor 5 and other detection components are working properly.

[0030] Place the photovoltaic panel on the four fixed pulleys 7, control the piston rod of the electric cylinder 8 to extend to a preset height, and make the suction cup 11 push the photovoltaic panel away from the fixed pulley 7; control the vacuum pump 16 to run, under the action of the vacuum pump 16, the suction cup 11 can suck the photovoltaic panel; control the piston rod of the electric cylinder 8 to retract, when the strain gauges 17 on the four fixed pulleys 7 all detect value changes, it means that the photovoltaic panel has been stably supported by the four fixed pulleys 7, and then the electric cylinder 8 stops moving.

[0031] Lighting angle adjustment and detection:

[0032] The control starts the rotating platform 2, which can drive the support frame to rotate. The support frame can be adjusted to a desired angle according to the feedback of the inclination sensor 5.

[0033] The fluorescent lamp 18 on the top of the detection box 1 is turned on to simulate the lighting environment.

[0034] After a period of illumination, the reading of the ammeter 6 is observed, and the controller 21 can also record the current value detected by the ammeter 6.

[0035] Temperature adjustment and detection:

[0036] The heater 20 is turned on, and according to the feedback from the temperature sensor 19, the temperature in the detection box 1 is raised to a set value, for example, from a normal temperature of 25°C to 40°C.

[0037] During the temperature change process, the reading of the ammeter 6 is continuously observed, and the controller 21 can also record the current value during the temperature change process.

[0038] The impact of light angle on photovoltaic panel performance:

[0039] The temperature in the detection box 1 was set to 35°C and kept constant.

[0040] The tilt angle of the photovoltaic panel is gradually adjusted from 0° to 90° using the rotating table 2, with each 10° being a detection point.

[0041] At each angle point, after the fluorescent lamp 18 is turned on and stabilized for a period of time, the controller 21 records the current value detected by the ammeter 6. The influence of the illumination angle on the performance of the photovoltaic panel can be reflected based on all the values finally obtained.

[0042] The impact of temperature on photovoltaic panel performance:

[0043] The inclination angle of the photovoltaic panel is fixed at 45°.

[0044] Starting from 20°C, the temperature in the detection box 1 was increased in 5°C intervals until it reached 50°C.

[0045] At each temperature point, after the fluorescent lamp 18 is turned on and stabilized for a period of time, the controller 21 records the current value detected by the ammeter 6. Based on all the values finally obtained, the impact of temperature changes on the performance of the photovoltaic panel at that angle is analyzed.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A photovoltaic panel detection device, comprising a detection box (1), wherein a door is hingedly connected to the detection box (1), and characterized in that: A rotating platform (2) is provided on the back plate of the detection box (1), a support frame is connected to the rotating platform (2), an inclination sensor (5) is installed on the support frame, the support frame comprises an upper frame (3) and a lower frame (4), a vacuum pump (16) is installed on the lower frame (4) in a manner that it can be raised and lowered, the vacuum pump (16) is connected to a vacuum chamber (15), the vacuum chamber (15) is connected to a suction cup (11) frame (9), and the suction cup (11) frame (9) is installed with a suction cup (11) ), the suction cup (11) is connected to the vacuum chamber (15) through a pipeline (14), an opening is provided on the upper shelf (3) to match the position of the suction cup (11), fixed pulleys (7) are provided at the four corners of the opening on the upper shelf (3), and a strain gauge (17) is provided on the rotating shaft of the fixed pulley (7); a fluorescent lamp (18) is provided on the top of the detection box (1); a heater (20), a temperature sensor (19) and an ammeter (6) are provided in the detection box (1).

2. The photovoltaic panel detection device according to claim 1, wherein: An electric cylinder (8) is installed on the lower frame (4), and a piston rod of the electric cylinder (8) is connected to a vacuum pump (16).

3. The photovoltaic panel detection device according to claim 1, wherein: The four corners of the suction cup (11) frame (9) are provided with notches (10), and the suction cup (11) is provided with an air suction pipe that matches the notch (10). The air suction pipe is connected to the vacuum chamber (15) through a pipeline (14). Two nuts (13) are installed on the air suction pipe through threaded matching, and the two nuts (13) lock the suction cup (11) at the notch (10).

4. The photovoltaic panel detection device according to claim 1, wherein: The ammeter (6) is an intelligent ammeter (6).