Dry and wet positive and negative filtration integrated dust remover with automatic cleaning function
Through the automatic cleaning system of the integrated dust collector for dry and wet and wet filters, the problem of dust collector filter element blockage in high oil content and high viscosity dust environments is solved, and efficient and stable dust removal effect is achieved.
Patent Information
- Application Number
- CN202421752630.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing wet and dry dust collectors have poor dust removal effects in environments with high oil content and viscous dust, and the filter element is prone to clogging, resulting in a reduced filtration efficiency.
It adopts an integrated dust collector for dry, wet and dry forward and reverse filtration with automatic cleaning. Through the periodic operation of the filter and the sink, the filter is automatically cleaned. Combined with the support of the active roller and driven shaft, the scraper and brush cleaning, the ultrasonic vibrator enhances the cleaning effect.
It improves filtration efficiency, avoids filter element blockage, ensures the stability and sustainability of dust removal effect, and is suitable for high oil-containing and high viscosity dust environments.
Smart Images
Figure CN223196726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, in particular to an integrated dry-wet positive and negative filtering dust collector with automatic cleaning function. Background Art
[0002] A dust collector is a device that separates dust from flue gas. As a commonly used equipment in the field of environmental dust removal, dust collectors are usually classified into multiple categories, including wet dust collectors, dry dust collectors, etc.
[0003] Wet dust collectors are typically equipped with a circulating water tank with automatic desilting. Water is pumped into the dust collector via a spray pump and then returned to the tank along with the dust slurry. After the dust slurry settles, it is cleared out of the tank by automatic desilting scrapers. This allows the water to be recycled, minimizing water consumption. The water level in the circulating water tank is automatically monitored and replenished with new water. Dry dust collectors, which typically use filter elements such as bag filters, cartridge filters, and sintered plates, are the most widely used type of dust collector.
[0004] The above two types of dust collectors can solve the dust removal problem to a certain extent. However, when the working environment is a place with a high oil content and sticky dust, the dust slurry and its filter element will affect the dust removal and filtration effect, resulting in unsatisfactory dust removal effect in such occasions. The specific technical solution needs further optimization and improvement. Utility Model Content
[0005] The utility model provides an integrated dry-wet positive and negative filtering dust collector with automatic cleaning function and good dust removal effect.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A dry-wet positive and negative filtering integrated dust collector with automatic cleaning comprises a housing having an exhaust gas inlet and a clean gas outlet; a filter assembly is provided on the housing, the filter assembly comprises a filter screen that operates periodically, and the gas to be dust-removed passes through the filter screen and is discharged from the clean gas outlet; the housing has a water trough, which is used to clean the filter screen in the filter assembly; a dust scraping assembly is provided on the housing, which is used to clean dust particles on the filter assembly.
[0008] The principles and advantages of this solution are: by arranging the filter components and the filter mesh being in periodic operation, combined with a water tank, not only can the purpose of dust removal be achieved, but the filter mesh can also be automatically cleaned during continuous operation to ensure its dust removal effect; the gas to be dusted is discharged from the clean air outlet after passing through the filter mesh and the technical solution of the filter mesh being in periodic operation is adopted, so that the gas to be dusted can pass through both sides of the filter mesh, that is, it is discharged after being filtered twice, thereby further improving the dust removal efficiency of the filter mesh.
[0009] Preferably, as an improvement, a driving roller and a driven shaft are installed on the box body, and the filter screen is arranged in a ring shape and adapted to be arranged on the driving roller and the driven shaft.
[0010] Beneficial effect: Through the cooperation of the active roller and the driven shaft, it is not only convenient to support the filter screen, but also convenient for the filter screen to continuously rotate along the path restricted by the active roller and the driven shaft, so that dust removal can be carried out continuously and the filter screen can be continuously cleaned.
[0011] Preferably, as an improvement, a seal is installed between the edge of the box and the filter screen, and a scraper is adapted to be installed between the two seals located on the same side of the filter screen, and the bottom of the scraper rests on the filter screen.
[0012] Beneficial effect: The above technical solution is adopted to form two relatively separated and sealed areas between the two sides of the filter and the side surfaces of the box, which helps to allow the gas to be dust-removed to pass through the filter and prevent the gas to be dust-removed from flowing into other structural gaps, thereby ensuring the dust removal effect.
[0013] Preferably, as an improvement, the sealing member has a clamping notch, and the edge of the filter screen is movably arranged at the clamping notch.
[0014] Beneficial effect: The above technical solution is adopted to facilitate the movement of the filter during operation, and simultaneously ensure the relatively movable sealing state between the edge of the filter and the sealing member.
[0015] Preferably, as an improvement, the scraping assembly includes a brush, and the cleaning surface of the brush contacts the filter.
[0016] Beneficial effect: The above technical solution makes it easier to clean the filter with a brush, that is, to scrape off the dust particles on the filter and improve the cleanliness of the filter.
[0017] Preferably, as an improvement, the dust scraping assembly further comprises a scraper, the scraper is located below the active roller, and the blade of the scraper abuts against the filter screen.
[0018] Beneficial effect: The above technical solution is used to facilitate scraping off the material stuck on the surface of the active roller and prevent the filter from slipping.
[0019] Preferably, as an improvement, a material receiving trough is provided obliquely on the box body, and the material receiving trough is located below the scraper.
[0020] Beneficial effect: The above technical solution is used to facilitate the collection of materials scraped from the active roller and to discharge them into the area surrounded by the filter screen in an inclined manner, that is, into the water tank at the bottom of the box.
[0021] Preferably, as an improvement, a sewage valve is installed on the box body, and the sewage valve is connected to the water tank; a sludge discharge notch is opened on one side of the box body.
[0022] Beneficial effects: The sewage valve is arranged to facilitate the discharge of liquid in the water tank; by arranging the sludge discharge notch, the sludge in the water tank can be cleaned out in a timely and convenient manner.
[0023] Preferably, as an improvement, an ultrasonic vibrator is adapted to be mounted on the box body, and a heating element for heating the water tank is provided on the box body.
[0024] Beneficial effects: By heating the liquid in the water tank, the activity of the liquid can be increased, thereby facilitating the improvement of the cleaning efficiency and effect of the liquid on the filter; by using an ultrasonic vibrator and combining it with different usage environments, the vibration frequency can be adaptively changed to enhance the cleaning ability of the liquid in the water tank and improve the cleaning efficiency.
[0025] Preferably, as an improvement, the box body is detachably connected to an inspection door and a detachably connected to an inspection cover.
[0026] Beneficial effect: It is convenient to inspect and repair the equipment through the inspection door and the inspection cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of an integrated dry-wet forward and reverse filtering dust collector with automatic cleaning provided by the utility model.
[0028] Figure 2 This is a schematic diagram from another perspective of the present invention.
[0029] Figure 3 It is a side view schematic diagram of the utility model.
[0030] Figure 4 for Figure 3 Schematic cross-sectional view in the AA direction.
[0031] Figure 5 It is a front view schematic diagram of the present utility model.
[0032] Figure 6 for Figure 5 Schematic cross-sectional view in the BB direction.
[0033] Figure 7 Schematic diagram of the gas dust removal path.
[0034] Figure 8 It is a schematic diagram of the box body in the utility model.
[0035] Figure 9 This is a schematic diagram of the arrangement of the filter screen, seal and scraper in the utility model.
[0036] Figure 10 It is a schematic diagram of the sealing member in the present invention.
[0037] Figure 11 It is a schematic diagram of the active roller in the utility model. DETAILED DESCRIPTION
[0038] The following is further described in detail through specific implementation methods:
[0039] The symbols in the drawings of the specification include:
[0040] 100. Box body; 101. Exhaust gas inlet; 102. Clean air outlet; 103. Water tank; 104. Sludge discharge notch; 105. Drain valve; 106. Inspection door; 107. Inspection cover; 110. Reducer motor; 120. Bearing with seat; 121. Adjusting bolt; 122. Spring; 130. Seal; 131. Clamping notch; 140. Scraper; 150. Mounting rib; 160. Partition; 170. Material receiving trough; 180. Ultrasonic vibrator; 190. Heating element; 200. Filter assembly; 210. Filter screen; 220. Active roller; 230. Driven shaft; 300. Dust scraping assembly; 310. Brush; 320. Scraper.
[0041] This embodiment is basically as shown in the attached Figure 1 -Attached Figure 11 As shown:
[0042] A dry-wet forward and reverse filtering integrated dust collector with automatic cleaning includes a box body 100 with an exhaust gas inlet 101 and a clean gas outlet 102, that is, the exhaust gas inlet 101 and the clean gas outlet 102 are respectively located on both sides of the box body 100.
[0043] The housing 100 is provided with a filter assembly 200, which includes a periodically operating filter screen 210. The gas to be dust-removed passes through the filter screen 210 and is discharged from the clean air outlet 102. The housing 100 also has a water tank 103 for cleaning the filter screen 210 in the filter assembly 200. The housing 100 also has a dust scraper assembly 300 for removing dust particles from the filter assembly 200. Preferably, the filter screen 210 is a high-efficiency sintered porous stainless steel mesh. Due to its inherent properties, the filter screen 210 is not easily clogged and has a long service life.
[0044] Specifically, the water tank 103 is located at the bottom of the box body 100 . During operation, cleaning water or detergent is added into the water tank 103 to clean the filter screen 210 accordingly.
[0045] To facilitate installation and operation of the filter 210, in this embodiment, a driving drum 220 and a driven shaft 230 are mounted on the housing 100. The filter 210 is arranged in a ring-shaped manner on the driving drum 220 and the driven shaft 230. Specifically, there are two driven shafts 230, which are located below the driving drum 220. The driving drum 220 and the two driven shafts 230 form a triangular arrangement. During operation, the wash water or detergent added to the water tank 103 submerges the driven shafts 230. The two sides of the filter 210 are also adapted to be inclined, and an air inlet buffer zone is formed in the upper area between the exhaust gas inlet 101 and the filter 210. Combined with the inclination of the filter 210, the filtration area is relatively increased, so that the gas to be dust-removed can be more evenly and fully in contact with the filter 210, and discharged to the outside of the box 100 through one side of the filter 210, the middle area surrounded by the filter 210, and the other side of the filter 210.
[0046] Preferably, the surface of the active roller 220 is wrapped with a soft wear-resistant silicone member, thereby increasing the friction of the active roller 220 and avoiding slipping between the filter screen 210 and the active roller 220 .
[0047] A reduction motor 110 is mounted on the outside of the housing 100, and a seated bearing 120 is mounted on the other side of the housing 100. The active roller 220 is mounted between the reduction motor 110 and the seated bearing 120, driving the active roller 220. The reduction motor 110 drives the active roller 220 in operation. Auxiliary controls can be used to adjust parameters such as the reduction motor 110's rotation time, frequency, and speed based on actual needs and the working environment, thereby adjusting the actual filtration motion. Adjustment bolts 121 and springs 122 are also mounted on both sides of the housing 100 to automatically tighten the filter screen 210.
[0048] To enhance dust removal and separate the housing 100 into an exhaust zone and a clean zone, the exhaust zone is defined as between the exhaust inlet 101 and the filter 210, while the clean zone is defined as between the clean outlet 102 and the filter 210. In this embodiment, seals 130 are installed between the edges of the housing 100 and the filter 210. A scraper 140 is fitted between the two seals 130 on the same side of the filter 210, with the bottom of the scraper 140 resting against the filter 210. Preferably, the scraper 140 is a soft rubber brush and the seal 130 is a sealing strip.
[0049] Furthermore, the seal 130 has a clamping notch 131, and the edge of the filter 210 is movably arranged at the clamping notch 131. This not only facilitates the connection stability of the filter 210, but also allows the filter 210 to move during operation, thereby simultaneously ensuring a relatively movable seal between the edge of the filter 210 and the seal 130.
[0050] The dust scraping assembly 300 includes a brush 310 and a scraper 320. The cleaning surface of the brush 310 contacts the filter 210. The scraper 320 is located below the active roller 220, and the blade of the scraper 320 abuts against the filter 210. Both ends of the scraper 320 are adapted to be mounted on the side walls of the housing 100. Preferably, the brush 310 is located on the side of the filter 210 near the clean air outlet 102. When the filter 210 is in motion, the brush 310 continuously cleans the filter 210, that is, scrapes off dust particles on the filter 210, thereby improving the cleanliness of the filter 210.
[0051] A mounting rib 150 is provided on the inner side of the box body 100 , and the seal 130 is connected to the mounting rib 150 using suitable screws or bolts, and both ends of the brush 310 are fixed to the mounting rib 150 using suitable screws or bolts.
[0052] Furthermore, the box body 100 has two partitions 160 , and the two partitions 160 are located on both sides of the active roller 220 . The scraper 140 is adapted to be installed on the corresponding partitions 160 .
[0053] After a long period of operation, some materials will stick to the surface of the active roller 220. The scraper 320 can be arranged to scrape the materials off the active roller 220, thereby improving the cleanliness of the active roller 220 and avoiding slippage between the active roller 220 and the filter screen 210.
[0054] Furthermore, a receiving trough 170 is provided on the box body 100, and the receiving trough 170 is located below the scraper 320. It is convenient to collect the material scraped from the active roller 220 and discharge it into the area surrounded by the filter screen 210 in an inclined manner, that is, fall into the water tank 103 at the bottom of the box body 100.
[0055] To facilitate drainage of the liquid in the water tank 103, in this embodiment, a drain valve 105 is installed on the housing 100 and communicates with the water tank 103. A sludge discharge slot 104 is provided on one side of the housing 100. Specifically, there are two drain valves 105, and the sludge discharge slots 104 are elongated.
[0056] The housing 100 is adapted to be mounted with multiple ultrasonic transducers 180. A heating element 190 is also provided on the housing 100 for heating the water tank 103. Preferably, the heating element 190 is a heating tube, and in this embodiment, there are two heating tubes. The multiple ultrasonic transducers 180 are located at the bottom of the housing 100. To facilitate monitoring the temperature of the water tank, a temperature sensor is also adapted to be mounted on the housing 100.
[0057] Furthermore, the box body 100 is detachably connected to an inspection door 106 and a detachably connected inspection cover 107; hollow inspection doors 106 are provided on both sides of the box body 100, and preferably, the inspection cover 107 is a transparent inspection cover 107 to facilitate observation of the working conditions inside.
[0058] The dust collector as a whole occupies a relatively small area, and the filter 210 can be cleaned in time, so that its operation is relatively stable, the filter 210 will not be blocked, and it is also relatively convenient to disassemble and install.
[0059] It should be noted that in the solution of this embodiment, other internal structures of the dust collector are existing technologies in this field, and the detailed structure and principle will not be explained here.
[0060] The specific principle and use process of this utility model are as follows:
[0061] When the system is in use, the reduction motor 110 is turned on to rotate. The reduction motor 110 drives the active roller 220 to rotate, thereby driving the filter 210 to run. The gas to be dust-removed passes through the front of the filter 210, passes through the middle area surrounded by the filter 210, and then passes through the back of the filter 210 to be filtered. That is, the gas to be dust-removed passes through two layers of filtration before being discharged. After that, the filter 210 is cleaned by the rotational motion, that is, the filter 210 contacts the cleaning water or detergent in the water tank 103 to remove dust particles and deposits them at the bottom of the box 100. The deposited sludge can be removed through the sludge discharge slot 104. According to actual needs and working environment, the liquid in the water tank can be heated by the heating element 190 to increase its activity, thereby improving the cleaning efficiency and effect of the liquid on the filter 210. The ultrasonic vibrator 180 can also be used and its vibration frequency can be adjusted according to different usage environments to improve the cleaning ability of the liquid in the water tank 103 and improve the cleaning efficiency.
[0062] The above description is merely an embodiment of the present invention, and the commonly known specific technical solutions and / or features of the solution are not described in detail here. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several variations and improvements can be made, which should also be considered as the scope of protection of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed in this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A dry-wet positive and negative filtering integrated dust collector with automatic cleaning, comprising a housing (100), characterized in that: The box (100) is provided with an exhaust gas inlet (101) and a clean gas outlet (102); The housing (100) is provided with a filter assembly (200), the filter assembly (200) including a filter screen (210) that operates periodically, and the gas to be dust-removed passes through the filter screen (210) and is discharged from the clean gas outlet (102); the housing (100) has a water tank (103), and the water tank (103) is used to clean the filter screen (210) in the filter assembly (200); The box body (100) is provided with a dust scraping assembly (300), and the dust scraping assembly (300) is used to clean dust particles on the filter assembly (200).
2. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 1 is characterized by: A driving roller (220) and a driven shaft (230) are mounted on the box body (100), and the filter screen (210) is arranged in a ring-shaped manner on the driving roller (220) and the driven shaft (230).
3. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 2 is characterized by: A sealing member (130) is installed between the edge of the box (100) and the filter (210), and a scraper (140) is adapted to be installed between the two sealing members (130) located on the same side of the filter (210), with the bottom of the scraper (140) resting on the filter (210).
4. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 3 is characterized by: The sealing member (130) has a clamping notch (131), and the edge of the filter screen (210) is movably arranged at the clamping notch (131).
5. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 2 is characterized in that: The scraping assembly (300) comprises a brush (310), and the cleaning surface of the brush (310) contacts the filter (210).
6. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 5 is characterized by: The dust scraping assembly (300) further comprises a scraper (320), wherein the scraper (320) is located below the active roller (220), and the blade of the scraper (320) abuts against the filter screen (210).
7. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 6 is characterized in that: A material receiving trough (170) is provided on the box body (100) in an inclined manner, and the material receiving trough (170) is located below the scraper (320).
8. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 1 is characterized in that: A sewage discharge valve (105) is installed on the box body (100), and the sewage discharge valve (105) is communicated with the water tank (103); and a sludge discharge notch (104) is opened on one side of the box body (100).
9. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 1 is characterized in that: An ultrasonic vibrator (180) is adapted to be mounted on the box (100), and a heating element (190) for heating the water tank (103) is provided on the box (100).
10. The automatic cleaning dry-wet positive and negative filtering integrated dust collector according to claim 1, characterized in that: The box body (100) is detachably connected to an inspection door (106) and a detachably connected to an inspection cover (107).