Phosphorus pentachloride synthesis reactor
By using gas distributors and distribution components in the phosphorus pentachloride synthesis reactor, uniform distribution and rotation contact of chlorine gas in the inner sleeve is achieved, the problem of incomplete contact between phosphorus trichloride and chlorine is solved, and the yield of phosphorus pentachloride and the effect of the reactor is improved.
Patent Information
- Application Number
- CN202422016095.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The contact between phosphorus trichloride and chlorine in existing synthesis reactors is incomplete, resulting in a low yield of phosphorus pentachloride and an uneven distribution of chlorine is affected by the reaction effect.
A phosphorus pentachloride synthesis reactor was designed, using a gas distributor and distribution component. Through the combination of the gas distributor and distribution component, chlorine is evenly distributed in the inner sleeve, and the distribution component is rotated by connecting the components to ensure that the chlorine and phosphorus trichloride are in full contact, and the spiral protrusion is combined to extend the stagnation time.
The yield of phosphorus pentachloride is improved, the chlorine gas is evenly distributed in the inner sleeve, the stability and sufficiency of the reaction are enhanced, and the effectiveness of the synthesis reactor is improved.
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Figure CN223197006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phosphorus pentachloride synthesis, in particular to a phosphorus pentachloride synthesis reactor. Background Art
[0002] Phosphorus pentachloride is widely used in the synthesis of chlorinating agents, pharmaceuticals, and chemical fiber production. It is an important chemical raw material. Currently, phosphorus pentachloride is mostly prepared by bringing phosphorus trichloride and chlorine into contact with each other in a closed synthesis reactor for reaction and synthesis.
[0003] However, when preparing phosphorus pentachloride in an existing synthesis reactor, phosphorus trichloride is normally a liquid and chlorine is a gas. Therefore, the two substances do not contact completely in the reactor, resulting in an incomplete reaction and reducing the yield of phosphorus pentachloride. In addition, the chlorine is unevenly distributed in the synthesis reactor, further resulting in an incomplete reaction between the two substances, thereby affecting the performance of the synthesis reactor.
[0004] Therefore, a phosphorus pentachloride synthesis reactor is proposed. Utility Model Content
[0005] The utility model aims to provide a phosphorus pentachloride synthesis reactor, which can solve the problem that, when preparing phosphorus pentachloride in the existing synthesis reactor, phosphorus trichloride is a liquid under normal conditions and chlorine is a gas, the two substances do not contact completely in the reactor, resulting in incomplete reaction and reduced phosphorus pentachloride yield. In addition, the chlorine is unevenly distributed in the synthesis reactor, further resulting in insufficient reaction between the two substances, thereby affecting the use effect of the synthesis reactor.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a phosphorus pentachloride synthesis reactor, comprising a reactor body, the reactor body comprising an outer sleeve and an inner sleeve, the bottom of the inner portion of the outer sleeve being bolted to a guide baffle, and the inner sleeve being bolted to the top of the guide baffle, the top and bottom of the outer sleeve being respectively penetrated and connected to an atomizer and a chlorine inlet, the top of the chlorine inlet extending into the interior of the inner sleeve, the bottom of the inner portion of the inner sleeve being bolted to a gas distributor, and the top of the gas distributor being rotatably connected and bolted to a distribution assembly and a connection assembly, the distribution assembly and the connection assembly being used in conjunction with each other;
[0007] The distribution assembly includes a delivery pipe, which is rotatably connected to the top of the gas distributor, and the top and surface of the delivery pipe are both sleeved with connecting plates, the surface of the connecting plate is annular and fixedly connected to a plurality of diversion pipes, the top of the diversion pipe is fixedly connected to a plurality of nozzles, the surface of the delivery pipe is sleeved with a support ring, the surface of the support ring is annular and bolted to a support rod, and the support rod is bolted to the diversion pipe on the side close to the diversion pipe.
[0008] Preferably, the connecting assembly includes a protective shell, which is bolted to the top of the gas distributor. A hollow shaft is rotatably connected to the inside of the protective shell, and a connecting shaft passes through the left side of the inside of the protective shell. Bevel gears are sleeved on the surfaces of the connecting shaft and the hollow shaft, and the two bevel gears are meshed with each other.
[0009] Preferably, the left side of the connecting shaft passes through the interior of the inner sleeve and the outer sleeve and extends to the outside of the outer sleeve. A plurality of shaft seals are sleeved on the surface of the connecting shaft, and the shaft seals are respectively arranged inside the inner sleeve and the outer sleeve.
[0010] Preferably, a reduction motor is bolted to the left side of the connecting shaft, and a mounting bracket is bolted to the bottom of the reduction motor, and the mounting bracket is bolted to the outer sleeve.
[0011] Preferably, the top of the hollow shaft is connected to the delivery pipe, and the bottom of the hollow shaft is connected to a connecting pipe, the bottom of the connecting pipe extends to the bottom of the gas distributor, the bottom of the connecting pipe and the top of the chlorine inlet are both connected to a flow guide cover, and the two flow guide covers are used in conjunction with each other, and the diameter of the top flow guide cover is smaller than that of the bottom flow guide cover.
[0012] Preferably, an interlayer is provided inside the outer sleeve, and a cavity is formed between the outer sleeve and the inner sleeve. A cooling inlet and a cooling outlet are provided on both sides of the outer sleeve and the inner sleeve, and the cooling inlet and the cooling outlet are connected to the interlayer and the cavity respectively.
[0013] Preferably, a temperature sensor and a pressure sensor are bolted to both sides of the top of the outer sleeve, and the bottoms of the temperature sensor and the pressure sensor extend to the interior of the inner sleeve.
[0014] Preferably, the inner wall of the inner sleeve is provided with a spiral protrusion, and the direction of the spiral protrusion is consistent with the rotation direction of the distribution component.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The present application provides a gas distributor and a distribution assembly in combination, so that the chlorine gas can be evenly distributed in the inner sleeve. Therefore, the evenly distributed chlorine gas can fully contact with the phosphorus trichloride atomized by the atomizer, so that the reaction between the two can be complete, thereby improving the yield of the subsequent phosphorus pentachloride;
[0017] 2. The present application provides a connecting assembly, which enables the distribution assembly to rotate within the inner sleeve, so that the chlorine gas sprayed through the distribution assembly can be evenly distributed at different radial positions within the inner sleeve, thereby improving the uniformity and stability of the chlorine gas distribution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the overall structural diagram of the phosphorus pentachloride synthesis reactor of the present utility model;
[0019] Figure 2 This is a schematic diagram of the connection between the outer sleeve and the inner sleeve of the utility model;
[0020] Figure 3 This is a schematic top view of the inner sleeve of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the distributed components of the utility model;
[0022] Figure 5 This is a schematic diagram of the connection between the connection component and the distribution component of the utility model.
[0023] In the figure, 1. reactor body; 2. outer sleeve; 3. inner sleeve; 4. guide baffle; 5. atomizer; 6. chlorine inlet; 7. gas distributor; 8. distribution assembly; 81. delivery pipe; 82. connecting plate; 83. diverter pipe; 84. nozzle; 85. support ring; 86. support rod; 9. connecting assembly; 91. protective shell; 92. hollow shaft; 93. connecting shaft; 94. bevel gear; 95. shaft seal; 96. reduction motor; 97. mounting bracket; 10. connecting pipe; 11. guide cover; 12. interlayer; 13. cavity; 14. cooling inlet; 15. cooling outlet; 16. temperature sensor; 17. pressure sensor; 18. spiral protrusion. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-5 , this utility model provides a technical solution:
[0026] A phosphorus pentachloride synthesis reactor comprises a reactor body 1, the reactor body 1 comprising an outer sleeve 2 and an inner sleeve 3. A flow guide baffle 4 is bolted to the bottom of the inner portion of the outer sleeve 2, and the inner sleeve 3 is bolted to the top of the flow guide baffle 4. An atomizer 5 and a chlorine gas inlet 6 are respectively passed through and communicated with the top and bottom of the outer sleeve 2. The top of the chlorine gas inlet 6 extends into the interior of the inner sleeve 3. A gas distributor 7 is bolted to the bottom of the inner sleeve 3. A distribution assembly 8 and a connecting assembly 9 are rotatably connected and bolted to the top of the gas distributor 7, respectively. The distribution assembly 8 and the connecting assembly 9 are used in conjunction with each other.
[0027] The distribution assembly 8 includes a delivery pipe 81, which is rotatably connected to the top of the gas distributor 7, and the top and surface of the delivery pipe 81 are both sleeved with a connecting plate 82. The surface of the connecting plate 82 is annular and fixedly connected to a number of diversion pipes 83. The top of the diversion pipe 83 is fixedly connected to a number of nozzles 84. The surface of the delivery pipe 81 is sleeved with a support ring 85. The surface of the support ring 85 is annular and bolted to a support rod 86, and the support rod 86 is bolted to the side close to the diversion pipe 83.
[0028] In this embodiment, by providing a distribution component 8, a portion of the chlorine gas entering the chlorine inlet 6 will be evenly distributed in the inner sleeve 3 through the gas distributor 7, while the other portion of the chlorine gas will enter the delivery pipe 81 and be distributed to multiple branch pipes 83 through the connecting plate 82, and then be sprayed into the inner sleeve 3 through the nozzle 84. This can make the chlorine gas evenly distributed at different radial positions in the inner sleeve 3, thereby improving the uniformity and stability of the chlorine distribution. By providing a connecting component 9, the distribution component 8 can be rotated in the inner sleeve 3 through the connecting component 9, so that the chlorine gas sprayed through the distribution component 8 can be evenly distributed at different radial positions in the inner sleeve 3, thereby improving the uniformity and stability of the chlorine distribution.
[0029] Specifically, such as Figure 5 As shown, the connecting assembly 9 includes a protective shell 91, which is bolted to the top of the gas distributor 7. The interior of the protective shell 91 is rotatably connected to a hollow shaft 92, and a connecting shaft 93 passes through the left side of the interior of the protective shell 91. The surfaces of the connecting shaft 93 and the hollow shaft 92 are both sleeved with bevel gears 94, and the two bevel gears 94 are meshed with each other.
[0030] Specifically, such as Figure 5 As shown, the left side of the connecting shaft 93 passes through the interior of the inner sleeve 3 and the outer sleeve 2 and extends to the outside of the outer sleeve 2. A plurality of shaft seals 95 are sleeved on the surface of the connecting shaft 93, and the shaft seals 95 are respectively arranged inside the inner sleeve 3 and the outer sleeve 2.
[0031] Specifically, such as Figure 5 As shown, a reduction motor 96 is bolted to the left side of the connecting shaft 93 , and a mounting bracket 97 is bolted to the bottom of the reduction motor 96 , and the mounting bracket 97 is bolted to the outer sleeve 2 .
[0032] In this embodiment, by providing the connecting assembly 9, the connecting shaft 93 can be driven to rotate by the reduction motor 96, and the hollow shaft 92 drives the delivery pipe 81 to rotate under the meshing connection of the two bevel gears 94, thereby achieving the effect of evenly distributing the chlorine gas in the inner sleeve 3, thereby allowing the chlorine gas to fully react with the phosphorus trichloride.
[0033] Specifically, such as Figure 2 、 Figure 5As shown, the top of the hollow shaft 92 is connected to the delivery pipe 81, and the bottom of the hollow shaft 92 is connected to the connecting pipe 10, the bottom of the connecting pipe 10 extends to the bottom of the gas distributor 7, and the bottom of the connecting pipe 10 and the top of the chlorine inlet 6 are both connected to the guide cover 11, and the two guide covers 11 are used in conjunction with each other, and the diameter of the top guide cover 11 is smaller than that of the bottom guide cover 11.
[0034] In this embodiment, by providing the connecting pipe 10 and the flow guide cover 11 , it is possible to achieve the effect of allowing part of the chlorine gas to enter the delivery pipe 81 through the connecting pipe 10 and the hollow shaft 92 .
[0035] Specifically, such as Figure 2 As shown, an interlayer 12 is provided inside the outer sleeve 2, and a cavity 13 is formed between the outer sleeve 2 and the inner sleeve 3. A cooling inlet 14 and a cooling outlet 15 are provided on both sides of the outer sleeve 2 and the inner sleeve 3, respectively, and the cooling inlet 14 and the cooling outlet 15 are connected to the interlayer 12 and the cavity 13, respectively.
[0036] Specifically, such as Figure 2 As shown, a temperature sensor 16 and a pressure sensor 17 are bolted to both sides of the top of the outer sleeve 2 , and the bottoms of the temperature sensor 16 and the pressure sensor 17 extend to the interior of the inner sleeve 3 .
[0037] Specifically, such as Figure 2 、 Figure 3 As shown, the inner wall of the inner sleeve 3 is provided with a spiral protrusion 18 , and the direction of the spiral protrusion 18 is consistent with the rotation direction of the distribution component 8 .
[0038] In this embodiment, the provision of the interlayer 12, the cavity 13, the cooling inlet 14, and the cooling outlet 15 allows for multiple control of the reaction temperature within the reactor body 1, thereby improving the quality of the finished phosphorus pentachloride blocks. Furthermore, the provision of the temperature sensor 16 and the pressure sensor 17 facilitates control of the temperature and pressure within the reactor body 1. Furthermore, the provision of the spiral protrusion 18 guides the chlorine gas to drive the phosphorus trichloride to rotate within the tank body, thereby increasing the dwell time of the two substances within the inner sleeve 3 and further promoting the contact reaction between the phosphorus trichloride and the chlorine gas.
[0039] Working principle: When phosphorus pentachloride is synthesized in the reactor body 1, the liquid phosphorus trichloride is atomized into fine particles through the atomizer 5, and chlorine is introduced through the chlorine inlet 6 at the same time. Under the action of the gas distributor 7, part of the chlorine is distributed in the inner sleeve 3, while the other part of the chlorine enters the interior of the delivery pipe 81 through the connecting pipe 10 and the hollow shaft 92, and is distributed to multiple branch pipes 83 through the connecting plate 82, and is then sprayed into the inner sleeve 3 through the nozzle 84, so that the chlorine can be evenly distributed at different radial positions in the inner sleeve 3. At the same time, the connecting shaft 93 is driven to rotate by the reduction motor 96, and under the meshing connection of the two bevel gears 94, the hollow shaft 92 drives the conveying pipe 81 to rotate, thereby achieving the effect of evenly distributing the chlorine gas in the inner sleeve 3, thereby allowing the chlorine gas and phosphorus trichloride to fully react. Finally, the spiral protrusion 18 can guide the chlorine gas to drive the phosphorus trichloride to rotate in the tank body, thereby increasing the residence time of the two substances in the inner sleeve 3, further promoting the contact reaction between the phosphorus trichloride and chlorine gas, and the phosphorus pentachloride synthesized by the reaction is discharged through the discharge port at the bottom.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A phosphorus pentachloride synthesis reactor, comprising a reactor body (1), characterized in that: The reactor body (1) comprises an outer sleeve (2) and an inner sleeve (3); the bottom of the outer sleeve (2) is bolted with a guide baffle (4), and the inner sleeve (3) is bolted to the top of the guide baffle (4); the top and bottom of the outer sleeve (2) are respectively penetrated and communicated with an atomizer (5) and a chlorine gas inlet (6); the top of the chlorine gas inlet (6) extends to the interior of the inner sleeve (3); the bottom of the inner sleeve (3) is bolted with a gas distributor (7), and the top of the gas distributor (7) is respectively rotatably connected and bolted with a distribution component (8) and a connection component (9); the distribution component (8) and the connection component (9) are used in conjunction with each other; The distribution assembly (8) includes a delivery pipe (81), the delivery pipe (81) is rotatably connected to the top of the gas distributor (7), and the top and surface of the delivery pipe (81) are both sleeved with a connecting plate (82), the surface of the connecting plate (82) is annular and fixedly connected to a plurality of diversion pipes (83), the top of the diversion pipe (83) is fixedly connected to a plurality of nozzles (84), the surface of the delivery pipe (81) is sleeved with a support ring (85), the surface of the support ring (85) is annular and bolted to a support rod (86), and the support rod (86) is bolted to the side close to the diversion pipe (83).
2. A phosphorus pentachloride synthesis reactor according to claim 1, characterized in that: The connecting assembly (9) includes a protective shell (91), which is bolted to the top of the gas distributor (7). The interior of the protective shell (91) is rotatably connected to a hollow shaft (92), and a connecting shaft (93) passes through the left side of the interior of the protective shell (91). The surfaces of the connecting shaft (93) and the hollow shaft (92) are both sleeved with bevel gears (94), and the two bevel gears (94) are meshed with each other.
3. A phosphorus pentachloride synthesis reactor according to claim 2, characterized in that: The left side of the connecting shaft (93) passes through the interior of the inner sleeve (3) and the outer sleeve (2) and extends to the outside of the outer sleeve (2). The surface of the connecting shaft (93) is sleeved with a plurality of shaft seals (95), and the shaft seals (95) are respectively arranged inside the inner sleeve (3) and the outer sleeve (2).
4. A phosphorus pentachloride synthesis reactor according to claim 3, characterized in that: A reduction motor (96) is bolted to the left side of the connecting shaft (93), and a mounting bracket (97) is bolted to the bottom of the reduction motor (96), and the mounting bracket (97) is bolted to the outer sleeve (2).
5. A phosphorus pentachloride synthesis reactor according to claim 2, characterized in that: The top of the hollow shaft (92) is connected to the delivery pipe (81), and the bottom of the hollow shaft (92) is connected to a connecting pipe (10), the bottom of the connecting pipe (10) extends to the bottom of the gas distributor (7), the bottom of the connecting pipe (10) and the top of the chlorine inlet (6) are both connected to a flow guide cover (11), and the two flow guide covers (11) are used in conjunction with each other, and the diameter of the top flow guide cover (11) is smaller than that of the bottom flow guide cover (11).
6. A phosphorus pentachloride synthesis reactor according to claim 1, characterized in that: An interlayer (12) is provided inside the outer sleeve (2), and a cavity (13) is formed between the outer sleeve (2) and the inner sleeve (3). A cooling inlet (14) and a cooling outlet (15) are provided on both sides of the outer sleeve (2) and the inner sleeve (3), respectively, and the cooling inlet (14) and the cooling outlet (15) are communicated with the interlayer (12) and the cavity (13), respectively.
7. A phosphorus pentachloride synthesis reactor according to claim 1, characterized in that: A temperature sensor (16) and a pressure sensor (17) are bolted to both sides of the top of the outer sleeve (2), and the bottoms of the temperature sensor (16) and the pressure sensor (17) extend to the interior of the inner sleeve (3).
8. A phosphorus pentachloride synthesis reactor according to claim 1, characterized in that: The inner wall of the inner sleeve (3) is provided with a spiral protrusion (18), and the direction of the spiral protrusion (18) is consistent with the rotation direction of the distribution component (8).