Vacuum cup sorting device based on infrared imaging
By introducing mechanisms such as motors and electric push rods into infrared imaging sorting equipment, the position and height adjustment of infrared imager is achieved, which solves the problem of poor adaptability of traditional equipment to thermos cups of different sizes and shapes, and achieves more efficient detection and sorting.
Patent Information
- Application Number
- CN202422369117.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Traditional infrared imaging sorting equipment cannot effectively detect thermos cups of different sizes and shapes, and has poor adaptability.
The design includes a base, belt conveyor, sleeve rod, height adjustment mechanism, detection mechanism, sorting mechanism and collection mechanism. Through the cooperation of the motor and electric push rod, the position and height adjustment of the infrared imager is realized, and the limit and sorting mechanism are combined to achieve accurate detection and sorting of the thermos cup.
The adaptability of infrared imaging sorting equipment to thermos cups of different sizes and shapes is improved, more efficient detection and sorting is achieved, the surface of the thermos cup is protected, and the practicality of the equipment is improved.
Smart Images
Figure CN223197535U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of thermos cup sorting, and in particular to a thermos cup sorting device based on infrared imaging. Background Art
[0002] With the development of automation technology, the quality inspection and sorting processes on the vacuum flask production line are increasingly dependent on automated equipment. Infrared imaging technology is widely used in industrial production due to its non-contact, fast response and high precision.
[0003] At present, when traditional infrared imaging sorting equipment is inspecting thermos cups, it is impossible to move the infrared imager due to its fixed position, resulting in poor adaptability of the infrared imaging sorting equipment to thermos cups of different sizes and shapes. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the utility model provides a thermos cup sorting device based on infrared imaging, which overcomes the shortcomings of the existing technology and aims to solve the problems in the background technology.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a thermos cup sorting device based on infrared imaging, comprising a base, the top of the base is fixedly connected to a belt conveyor, both sides of the belt conveyor are provided with a sleeve rod, the interior of the sleeve rod is provided with a height adjustment mechanism, the top of the height adjustment mechanism is provided with a detection mechanism, the detection mechanism comprises a mounting frame, the mounting frame is slidably connected to the sleeve rod, the interior of the mounting frame is slidably connected to an infrared imager, one side of the mounting frame is fixedly connected to a first electric push rod, the telescopic end of the first electric push rod is fixedly connected to the infrared imager, one side of the sleeve rod is provided with four limiting mechanisms, the four limiting mechanisms are symmetrically distributed on both sides of the belt conveyor, one side of the mounting frame is provided with a sorting mechanism, and one side of the sorting mechanism is provided with a collecting mechanism.
[0006] As a preferred embodiment, the height adjustment mechanism includes a first motor, the first motor is fixedly connected to the sleeve rod, the output end of the first motor is fixedly connected to the first threaded rod, the first threaded rod is slidably connected to the mounting frame, and an accommodating groove is opened inside the sleeve rod, and the accommodating groove is adapted to the mounting frame.
[0007] By adopting the above technical solution, the output end of the first motor rotates to drive the first threaded rod to rotate, and then the first threaded rod rotates to drive the mounting bracket to move inside the accommodating groove, so that the mounting bracket can be better moved inside the sleeve rod.
[0008] As a preferred embodiment, the limiting mechanism includes a support rod, the support rod is fixedly connected to the base, a second electric push rod is fixedly connected inside the support rod, and a baffle is fixedly connected to the telescopic end of the second electric push rod.
[0009] By adopting the above technical solution, the second electric push rod is fixed by the support rod, and the telescopic end of the second electric push rod is telescopically extended to drive the baffle to move, and the baffle is then used to limit the thermos cup, which can better limit the position of the thermos cup.
[0010] As a preferred embodiment, the sorting mechanism includes a fixed frame, which is fixedly connected to the base, a second motor is fixedly connected to one side of the fixed frame, a second threaded rod is fixedly connected to the output end of the second motor, a moving block is connected to the external thread of the second threaded rod, the moving block is slidably connected to the fixed frame, a moving rod is fixedly connected to one side of the moving block, a plurality of limit frames are fixedly connected to the surface of the moving rod, and the plurality of limit frames are evenly distributed on both sides of the moving rod.
[0011] By adopting the above technical solution, the second motor is fixed by a fixed frame, and the output end of the second motor drives the second threaded rod to rotate, and the second threaded rod drives the moving block to move inside the fixed frame, and the movement of the moving block drives the moving rod to move, and the movement of the moving rod drives the limit frame to move, and the movement of the limit frame drives the thermos cup to move, so that the thermos cup is separated from the surface of the belt conveyor, and the thermos cup can be better sorted.
[0012] As a preferred embodiment, a sliding groove is provided on the surface of the fixing frame, and the sliding groove is adapted to the moving block.
[0013] By adopting the above technical solution, a sliding groove is opened on the surface of the fixed frame, and the sliding groove is adapted to the moving block. The moving block is then limited by the sliding groove to prevent the moving block from rotating with the second threaded rod, thereby better limiting the moving block.
[0014] As a preferred embodiment, the collecting mechanism includes a collecting box, which is overlapped on the surface of the belt conveyor, and the bottom of the collecting box is fixedly connected to four supporting legs, and the four supporting legs are symmetrically distributed on the bottom of the collecting box.
[0015] By adopting the above technical solution, unqualified thermos cups are collected by a collection box, and the collection box is supported by the support legs, so that unqualified thermos cups can be better collected.
[0016] As a preferred embodiment, a non-slip pad is fixedly connected to the bottom of the supporting leg, and the collecting box is arranged at an angle.
[0017] By adopting the above technical solution, the friction between the support legs and the base is enhanced by the anti-slip pad, and the collection box is set at an angle so that the thermos cup can slide into the interior of the collection box, which can better enable the thermos cup to slide into the interior of the collection box.
[0018] As a preferred embodiment, a rubber pad is fixedly connected to the side of the baffle close to the belt conveyor.
[0019] By adopting the above technical solution, a rubber pad is fixedly connected to the side of the baffle close to the belt conveyor, and the rubber pad protects the thermos cup to prevent the baffle from scratching the surface of the thermos cup, thereby better protecting the thermos cup.
[0020] Beneficial effects of this application:
[0021] 1. This thermos cup sorting device based on infrared imaging is provided with a mounting frame, an infrared imager and a first electric push rod. The mounting frame is used to limit the first electric push rod, and the telescopic end of the first electric push rod is then extended and retracted to drive the infrared imager to move on the surface of the mounting frame, and the position of the infrared imager is adjusted. The infrared imager is then used to detect the thermos cup. This avoids the problem of traditional infrared imaging sorting equipment that, when detecting the thermos cup, the infrared imager cannot be moved due to its fixed position, resulting in poor adaptability of the infrared imaging sorting equipment to thermos cups of different sizes and shapes, thereby improving practicality.
[0022] 2. This thermos cup sorting device based on infrared imaging is equipped with a first threaded rod, a receiving slot and a first motor. The output end of the first motor rotates to drive the first threaded rod to rotate, and the first threaded rod rotates to drive the mounting frame to move inside the receiving slot to adjust the height of the infrared imager. This avoids the problem of traditional infrared imaging sorting equipment that, when inspecting thermos cups, the infrared imager cannot be moved due to its fixed position, resulting in poor adaptability of the infrared imaging sorting equipment to thermos cups of different sizes and shapes, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the front structure of this application;
[0024] Figure 2 This is a schematic diagram of the testing organization structure of this application;
[0025] Figure 3 This is a schematic diagram of the top view of the structure of this application;
[0026] Figure 4 This is a schematic diagram of the sorting mechanism structure of this application.
[0027] Numbers in the figure: 1. Base; 2. Detection mechanism; 21. Mounting frame; 22. Infrared imager; 23. First electric push rod; 3. Limiting mechanism; 31. Baffle; 32. Second electric push rod; 33. Support rod; 4. Height adjustment mechanism; 41. First threaded rod; 42. Accommodating slot; 43. First motor; 5. Sorting mechanism; 51. Moving block; 52. Moving rod; 53. Limiting frame; 54. Fixed frame; 55. Second threaded rod; 56. Second motor; 6. Collecting mechanism; 61. Collecting box; 62. Support leg; 7. Slide; 8. Sleeve rod; 9. Belt conveyor; 10. Anti-slip pad. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0029] Reference Figure 1-Figure 2 , a thermos cup sorting device based on infrared imaging, includes a base 1, the top of the base 1 is fixedly connected to a belt conveyor 9, both sides of the belt conveyor 9 are provided with sleeve rods 8, the interior of the sleeve rod 8 is provided with a height adjustment mechanism 4, the height adjustment mechanism 4 includes a first motor 43, the first motor 43 is fixedly connected to the sleeve rod 8, the output end of the first motor 43 is fixedly connected to a first threaded rod 41, the first threaded rod 41 is slidably connected to the mounting bracket 21, and an accommodating groove 42 is opened inside the sleeve rod 8, and the accommodating groove 42 is adapted to the mounting bracket 21; the first threaded rod 41 is driven to rotate by the output end of the first motor 43, and the mounting bracket 21 is driven to move inside the accommodating groove 42 by the rotation of the first threaded rod 41, so that the mounting bracket 21 can be better moved inside the sleeve rod 8.
[0030] Reference Figure 1-Figure 3 The top of the height adjustment mechanism 4 is provided with a detection mechanism 2, which includes a mounting frame 21, which is slidably connected to the sleeve rod 8, and an infrared imager 22 is slidably connected to the inside of the mounting frame 21. One side of the mounting frame 21 is fixedly connected to a first electric push rod 23, and the telescopic end of the first electric push rod 23 is fixedly connected to the infrared imager 22. One side of the sleeve rod 8 is provided with four limiting mechanisms 3, and the four limiting mechanisms 3 are symmetrically distributed on both sides of the belt conveyor 9. The limiting mechanism 3 includes a support rod 33, which is fixedly connected to the base 1, and a second electric push rod 32 is fixedly connected to the inside of the support rod 33, and the telescopic end of the second electric push rod 32 is fixedly connected to the baffle 31; the second electric push rod 32 is fixed by the support rod 33, and the telescopic end of the second electric push rod 32 is telescopically driven to move the baffle 31, and then the baffle 31 limits the thermos cup, which can better limit the thermos cup.
[0031] Reference Figure 3-Figure 4 A sorting mechanism 5 is provided on one side of the mounting frame 21. The sorting mechanism 5 includes a fixing frame 54, which is fixedly connected to the base 1. A second motor 56 is fixedly connected to one side of the fixing frame 54. A second threaded rod 55 is fixedly connected to the output end of the second motor 56. The external thread of the second threaded rod 55 is connected to a moving block 51. The moving block 51 is slidably connected to the fixing frame 54. A moving rod 52 is fixedly connected to the surface of the moving rod 52. Several limit frames 53 are fixedly connected. Several limit frames 53 are evenly distributed on the moving block 51. On both sides of the moving rod 52; the second motor 56 is fixed by the fixed frame 54, and then the output end of the second motor 56 rotates to drive the second threaded rod 55 to rotate, and then the second threaded rod 55 rotates to drive the moving block 51 to move inside the fixed frame 54, and then the moving block 51 moves to drive the moving rod 52 to move, and then the moving rod 52 moves to drive the limit frame 53 to move, and then the limit frame 53 moves to drive the thermos cup to move, so that the thermos cup is separated from the surface of the belt conveyor 9, and the thermos cup can be better sorted.
[0032] Reference Figure 4 The surface of the fixed frame 54 is provided with a slide groove 7, which is adapted to the moving block 51; the surface of the fixed frame 54 is provided with a slide groove 7, which is adapted to the moving block 51, and then the slide groove 7 limits the moving block 51 to prevent the moving block 51 from rotating with the second threaded rod 55, so that the moving block 51 can be better limited.
[0033] Reference Figure 1-Figure 3 A collecting mechanism 6 is provided on one side of the sorting mechanism 5. The collecting mechanism 6 includes a collecting box 61. The collecting box 61 is overlapped on the surface of the belt conveyor 9. Four supporting legs 62 are fixedly connected to the bottom of the collecting box 61. The four supporting legs 62 are symmetrically distributed at the bottom of the collecting box 61. The unqualified thermos cups are collected by the collecting box 61, and the collecting box 61 is supported by the supporting legs 62, so that the unqualified thermos cups can be better collected.
[0034] Reference Figure 3 The bottom of the supporting leg 62 is fixedly connected with a non-slip pad 10, and the collection box 61 is set at an angle; the friction between the supporting leg 62 and the base 1 is enhanced by the non-slip pad 10, and the collection box 61 is set at an angle, so that the thermos cup slides into the interior of the collection box 61, which can better enable the thermos cup to slide into the interior of the collection box 61.
[0035] Reference Figure 1-Figure 2 The baffle 31 is fixedly connected to a rubber pad on one side close to the belt conveyor 9; the baffle 31 is fixedly connected to a rubber pad on one side close to the belt conveyor 9, and the rubber pad protects the thermos cup to prevent the baffle 31 from scratching the surface of the thermos cup, which can better protect the thermos cup.
[0036] Working principle: Place the thermos cup to be tested vertically on the surface of the belt conveyor 9, and then the belt conveyor 9 transports the thermos cup, and then the support rod 33 fixes the second electric push rod 32, and then the telescopic end of the second electric push rod 32 is extended to drive the baffle 31 to move, and then the baffle 31 limits the thermos cup, and then the output end of the first motor 43 rotates to drive the first threaded rod 41 to rotate, and then the first threaded rod 41 rotates to drive the mounting bracket 21 to move inside the accommodating groove 42 to adjust the height of the infrared imager 22, and then the mounting bracket 21 limits the first electric push rod 23, and then the telescopic end of the first electric push rod 23 is extended to drive the infrared imager 22 to move on the surface of the mounting bracket 21. The infrared imager 22 is position-adjusted, and the infrared imager 22 is used to detect the thermos cup. The fixed frame 54 is used to fix the second motor 56. The output end of the second motor 56 rotates to drive the second threaded rod 55 to rotate. The second threaded rod 55 rotates to drive the moving block 51 to move inside the fixed frame 54. The moving block 51 moves to drive the moving rod 52 to move. The moving rod 52 moves to drive the limit frame 53 to move. The limit frame 53 moves to drive the thermos cup to move, so that the unqualified thermos cup leaves the surface of the belt conveyor 9 and enters the interior of the collection box 61. The unqualified thermos cup is collected by the collection box 61, and the collection box 61 is supported by the support legs 62.
[0037] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "two ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0039] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are merely illustrative and are not intended to limit the scope of protection of the present invention. Those skilled in the art may make various modifications and variations to the present invention based on the spirit and principles of the present invention, and such modifications and variations are also within the scope of the present invention.
Claims
1. A thermos cup sorting device based on infrared imaging, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a belt conveyor (9), and sleeve rods (8) are provided on both sides of the belt conveyor (9). A height adjustment mechanism (4) is provided inside the sleeve rod (8), and a detection mechanism (2) is provided on the top of the height adjustment mechanism (4). The detection mechanism (2) includes a mounting frame (21), and the mounting frame (21) is slidably connected to the sleeve rod (8). An infrared imager (22) is slidably connected inside the mounting frame (21). A first electric push rod (23) is fixedly connected to one side of the mounting frame (21), and a telescopic end of the first electric push rod (23) is fixedly connected to the infrared imager (22). Four limiting mechanisms (3) are provided on one side of the sleeve rod (8), and the four limiting mechanisms (3) are symmetrically distributed on both sides of the belt conveyor (9). A sorting mechanism (5) is provided on one side of the mounting frame (21), and a collecting mechanism (6) is provided on one side of the sorting mechanism (5).
2. The device for sorting thermos cups based on infrared imaging according to claim 1, characterized in that: The height adjustment mechanism (4) comprises a first motor (43), the first motor (43) being fixedly connected to the sleeve rod (8), the output end of the first motor (43) being fixedly connected to a first threaded rod (41), the first threaded rod (41) being slidably connected to the mounting frame (21), and a receiving groove (42) being provided inside the sleeve rod (8), the receiving groove (42) being adapted to the mounting frame (21).
3. The device for sorting thermos cups based on infrared imaging according to claim 1, characterized in that: The limiting mechanism (3) comprises a support rod (33), the support rod (33) being fixedly connected to the base (1), a second electric push rod (32) being fixedly connected inside the support rod (33), and a baffle (31) being fixedly connected to the telescopic end of the second electric push rod (32).
4. The device for sorting thermos cups based on infrared imaging according to claim 1, characterized in that: The sorting mechanism (5) includes a fixed frame (54), the fixed frame (54) is fixedly connected to the base (1), a second motor (56) is fixedly connected to one side of the fixed frame (54), an output end of the second motor (56) is fixedly connected to a second threaded rod (55), an external thread of the second threaded rod (55) is connected to a moving block (51), the moving block (51) is slidably connected to the fixed frame (54), a moving rod (52) is fixedly connected to one side of the moving block (51), a surface of the moving rod (52) is fixedly connected to a plurality of limit frames (53), and the plurality of limit frames (53) are evenly distributed on both sides of the moving rod (52).
5. The device for sorting thermos cups based on infrared imaging according to claim 4, characterized in that: A sliding groove (7) is provided on the surface of the fixing frame (54), and the sliding groove (7) is adapted to the moving block (51).
6. The device for sorting thermos cups based on infrared imaging according to claim 1, characterized in that: The collecting mechanism (6) comprises a collecting box (61), the collecting box (61) being overlapped on the surface of the belt conveyor (9), and four supporting legs (62) being fixedly connected to the bottom of the collecting box (61), and the four supporting legs (62) being symmetrically distributed on the bottom of the collecting box (61).
7. The device for sorting thermos cups based on infrared imaging according to claim 6, characterized in that: The bottom of the support leg (62) is fixedly connected to an anti-slip pad (10), and the collection box (61) is arranged in an inclined manner.
8. The device for sorting thermos cups based on infrared imaging according to claim 3, characterized in that: A rubber cushion is fixedly connected to one side of the baffle (31) close to the belt conveyor (9).