Flotation machine capable of preventing ore splashing
By designing protective units and wall scraping units on the flotation machine, the health hazards of metal particles released by foam bursting and the shading of observation windows are solved, and the dual improvement of safety and observation effect is achieved.
Patent Information
- Application Number
- CN202422309434.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-23
AI Technical Summary
During the operation of the flotation machine, the foam burst generated when the ore slurry comes into contact with the bubbles will release metal particles, endanger the health of the staff and cause loss of foam products. At the same time, the setting of the protective cover affects the observation of the ore slurry.
A splash-proof flotation machine is designed, including a protective unit and a wall scraping unit. The protective unit intercepts metal particles through a protective cover and an observation window. The wall scraping unit drives the scraping part through a reciprocating screw to scrape the inner surface of the observation window to ensure a clear field of view of the observation window.
It effectively intercepts metal particles, protects staff health, reduces foam product losses, and maintains the clear observation effect of the observation window.
Smart Images

Figure CN223197575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flotation machines, in particular to an anti-splash ore flotation machine. Background Art
[0002] Flotation machine is the abbreviation of flotation concentrator, which refers to the mechanical equipment that completes the flotation process. In the flotation machine, the slurry treated with reagents is stirred and aerated, so that some mineral particles are selectively fixed on the bubbles, float to the surface of the slurry and are scraped out to form foam products, while the rest are retained in the slurry to achieve the purpose of separating minerals.
[0003] When the flotation machine is in operation, the slurry and flotation reagents are stirred and aerated. The mineral particles in the slurry come into contact and collide with the bubbles. The buoyant mineral particles selectively adhere to the bubbles and are carried upward to form a mineralized foam layer composed of gas, liquid and solid phases. The flotation machine impeller then rotates counterclockwise and scrapes the foam product that floats to the surface of the slurry into the U-shaped chute. During this process, the slurry splashes and the foam bursts. The foam burst is accompanied by the release of metal particles, which float in the air and enter the human lungs through breathing, endangering human health and causing the loss of foam product.
[0004] Therefore, a rotatable anti-splashing protective cover is provided on the flotation machine, which can intercept the ore pulp and metal particles, thereby protecting the health of the workers and reducing losses. However, the setting of the protective cover affects the workers' observation of the ore pulp situation inside the flotation machine. Based on this, a flotation machine with anti-splashing ore is provided. Utility Model Content
[0005] The purpose of the utility model is to provide a flotation machine that is splash-proof in order to solve the above-mentioned problems.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flotation machine for preventing ore splashing, comprising a flotation assembly consisting of a flotation box, a collecting trough, a stirring assembly, and a scraping assembly, wherein the collecting trough is fixed to the front end of the flotation box, the stirring assembly is installed at the rear end of the top of the flotation box and extends to the inside of the flotation box, the scraping assembly is arranged at the top of the flotation box and the inside of the flotation box, the scraping assembly comprises a first worm gear reducer, a transmission wheel, a transmission belt, a rotating shaft, and a scraping plate, the first worm gear reducer is installed on one side of the top of the flotation box, the rotating shaft is installed above the front end of the flotation box through a bearing base, the scraping plate is fixed to the outside of the rotating shaft and extends to the inside of the flotation box, the two transmission wheels are respectively fixed to the output end of the first worm gear reducer and one end of the rotating shaft, and the two transmission wheels are connected by a transmission belt, and an anti-splashing ore assembly is arranged at the front end of the flotation box and above the collecting trough, and the anti-splashing ore assembly is used to intercept the ore pulp and the metal particles generated by the foam burst;
[0007] The anti-splash ore assembly includes a protection unit and a wall scraping unit;
[0008] The protection unit is used to intercept the metal particles generated by the ore pulp and foam burst;
[0009] The wall scraping unit is used to perform a wall scraping operation on the observation window in the protection unit, so as to facilitate the staff to observe the slurry situation through the observation window.
[0010] As a further solution of the present invention: the protection unit includes a protection cover, an observation window, a rotating cylinder, and a fixed support arm;
[0011] The protective cover is fitted over the front end of the flotation box and the collecting tank to intercept the metal particles generated by the slurry and foam bursting.
[0012] The observation window is embedded in the inner side of the front end of the protective cover, and is used for the staff to observe the slurry situation;
[0013] The rotating cylinder is symmetrically fixed to the bottom of the rear ends of both sides of the protective cover, the fixed support arms are symmetrically fixed to both sides of the outer wall of the flotation box, and the protective cover is rotatably connected to the middle of the two fixed support arms through the rotating cylinder.
[0014] As a further solution of the present invention: the protection unit further includes a flip gear, a driving gear, and a second worm gear reducer;
[0015] A rotating cylinder distributed on a side of the flotation box away from the first worm gear reducer penetrates the fixed support arm and is fixedly connected to a flip gear, and the flip gear is distributed outside the fixed support arm;
[0016] The second worm gear reducer is fixedly mounted on one side of the outside of the flotation box through a bracket, and the driving gear is fixed to the output end of the second worm gear reducer and meshes with the flip gear;
[0017] When the second worm gear reducer is in operation, the protective cover can be flipped, opened and closed by cooperating with the driving gear, the flip gear and the rotating cylinder.
[0018] As a further solution of the present invention: the wall scraping unit includes a reciprocating screw, a first linkage gear, a second linkage gear, and a reciprocating scraping member;
[0019] The reciprocating screw rod is distributed at the rear end of the inner side of the protective cover, and both ends of the reciprocating screw rod pass through the protective cover and the two rotating cylinders, and the reciprocating screw rod is rotatably connected to the protective cover and the rotating cylinder;
[0020] The first linkage gear is fixed to one side of the reciprocating screw and is distributed on the side of the flip gear away from the flotation box. The second linkage gear is fixed to the side of the rotating shaft away from the transmission wheel, and the second linkage gear is meshed with the first linkage gear. When the rotating shaft rotates, the reciprocating screw is rotated through the cooperation of the second linkage gear and the first linkage gear.
[0021] The reciprocating scraper is sleeved on the outside of the reciprocating screw and a pin block matching the spiral groove on the outer wall of the reciprocating screw is installed on the inner side of the annular part of the reciprocating scraper. The scraper part of the reciprocating scraper is attached to the inner side of the protective cover. The rotating reciprocating screw drives the reciprocating scraper to move back and forth, so as to realize the wall scraping operation on the inner surface of the protective cover and the observation window.
[0022] As a further solution of the present invention: an L-shaped rail groove is opened at the upper edge of the collecting trough away from the flotation box, and one end of the scraper of the reciprocating scraper extends to the inside of the L-shaped rail groove and is slidably connected to the L-shaped rail groove.
[0023] As a further solution of the present invention: the distribution length of the bidirectional spiral groove of the reciprocating screw is greater than the length of the observation window, and the bottoms of both ends of the protective cover are formed with notch grooves that match the rotating shaft.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] By setting up an anti-splash ore component, the ore slurry and metal particles generated by foam burst can be intercepted, which not only protects the health of the workers but also reduces losses. In addition, the rotational force of the rotating shaft can be used to drive the reciprocating screw to rotate, and the rotating reciprocating screw can drive the reciprocating scraper to move back and forth, thereby scraping the inner surface of the protective cover and observation window, so that the observation window maintains a good observation effect, so that the workers can observe the slurry situation through the observation window. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural diagram of the utility model;
[0027] Figure 2 For the utility model Figure 1 A magnified view of position A in the middle;
[0028] Figure 3 This is a structural schematic diagram from another perspective of the present invention;
[0029] Figure 4 For the utility model Figure 3 A magnified view of position B in the middle;
[0030] Figure 5 This is a schematic structural diagram of the protective cover of the present invention in an open state;
[0031] Figure 6 This is a schematic diagram of the disassembly of the anti-splash ore assembly of the utility model;
[0032] Figure 7 This is a schematic diagram of the disassembly of the reciprocating screw rod and the protective cover of the utility model.
[0033] In the figure: 1. Flotation assembly; 101. Flotation box; 102. Collecting tank; 103. Agitation assembly; 104. Scraping assembly; 1041. First worm gear reducer; 1042. Drive wheel; 1043. Drive belt; 1044. Rotating shaft; 1045. Scraping plate; 105. L-shaped rail groove; 2. Anti-splash ore assembly; 201. Protective cover; 202. Observation window; 203. Rotating cylinder; 204. Fixed support arm; 205. Flipping gear; 206. Driving gear; 207. Second worm gear reducer; 208. Reciprocating screw; 209. First linkage gear; 210. Second linkage gear; 211. Reciprocating scraper. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] See also Figures 1 to 7 In the embodiment of the present invention, a flotation machine for anti-splash ore includes a flotation assembly 1 consisting of a flotation box 101, a collecting tank 102, an agitating assembly 103, and a scraping assembly 104. The collecting tank 102 is fixed to the front end of the flotation box 101, the agitating assembly 103 is installed at the top rear end of the flotation box 101 and extends to the inside of the flotation box 101, and the scraping assembly 104 is arranged on the top of the flotation box 101 and the inside of the flotation box 101. The scraping assembly 104 includes a first worm gear reducer 1041, a transmission wheel 1042, a transmission belt 1043, a rotating shaft 1044, a scraping plate 1045, and a first worm gear reducer. The reducer 1041 is installed on one side of the top of the flotation box 101, the rotating shaft 1044 is installed above the front end of the flotation box 101 through a bearing base, the bubble scraper 1045 is fixed to the outside of the rotating shaft 1044 and extends to the inside of the flotation box 101, and the two transmission wheels 1042 are respectively fixed to the output end of the first worm gear reducer 1041 and one end of the rotating shaft 1044, and the two transmission wheels 1042 are connected by a transmission belt 1043. The front end of the flotation box 101 and the top of the collection tank 102 are provided with an anti-splash ore assembly 2, which is used to intercept the ore pulp and the metal particles generated by the foam burst;
[0036] The anti-splash ore assembly 2 includes a protection unit and a scraper unit;
[0037] The protection unit is used to intercept the metal particles generated by the slurry and foam burst;
[0038] The scraping unit is used to scrape the observation window 202 in the protection unit, so that the staff can observe the slurry through the observation window 202;
[0039] The protection unit includes a protection cover 201, an observation window 202, a rotating cylinder 203, a fixed support arm 204, a flip gear 205, a driving gear 206, and a second worm gear reducer 207;
[0040] The protective cover 201 covers the front end of the flotation box 101 and the collection tank 102 to intercept the metal particles generated by the slurry and foam burst;
[0041] The observation window 202 is embedded in the inner side of the front end of the protective cover 201. The observation window 202 is used to facilitate the staff to observe the slurry situation;
[0042] The rotating cylinder 203 is symmetrically fixed to the bottom of the rear ends of both sides of the protective cover 201, and the fixed support arms 204 are symmetrically fixed to both sides of the outer wall of the flotation box 101, and the protective cover 201 is rotatably connected to the middle of the two fixed support arms 204 through the rotating cylinder 203;
[0043] The rotating cylinder 203 distributed on the side of the flotation box 101 away from the first worm gear reducer 1041 passes through the fixed support arm 204 and is fixedly connected to the flip gear 205. The flip gear 205 is distributed outside the fixed support arm 204.
[0044] The second worm gear reducer 207 is fixedly mounted on one side of the outside of the flotation box 101 through a bracket, and the driving gear 206 is fixed to the output end of the second worm gear reducer 207 and meshes with the flip gear 205;
[0045] When the second worm gear reducer 207 is in operation, the protective cover 201 can be turned over, opened, and closed by cooperating with the driving gear 206, the turning gear 205, and the rotating cylinder 203;
[0046] The wall scraping unit includes a reciprocating screw rod 208, a first linkage gear 209, a second linkage gear 210, and a reciprocating scraping member 211;
[0047] The reciprocating screw rod 208 is located at the rear end of the inner side of the protective cover 201 and both ends of the reciprocating screw rod 208 pass through the protective cover 201 and the two rotating cylinders 203, and the reciprocating screw rod 208 is rotatably connected to the protective cover 201 and the rotating cylinders 203;
[0048] The first linkage gear 209 is fixed to one side of the reciprocating screw 208 and is distributed on the side of the flip gear 205 away from the flotation box 101. The second linkage gear 210 is fixed to the side of the rotating shaft 1044 away from the transmission wheel 1042, and the second linkage gear 210 is meshed with the first linkage gear 209. When the rotating shaft 1044 rotates, the reciprocating screw 208 rotates through the cooperation of the second linkage gear 210 and the first linkage gear 209.
[0049] The reciprocating scraper 211 is sleeved on the outside of the reciprocating screw 208 and a pin block matching the spiral groove on the outer wall of the reciprocating screw 208 is installed on the inner side of the annular part of the reciprocating scraper 211. The scraper part of the reciprocating scraper 211 is attached to the inner side of the protective cover 201. The rotating reciprocating screw 208 drives the reciprocating scraper 211 to move back and forth, so as to realize the wall scraping operation on the inner surface of the protective cover 201 and the observation window 202.
[0050] In this embodiment, it should be noted that the stirring assembly 103 is mainly used to drive the impeller to rotate to form a negative pressure in the wheel cavity, so that the slurry, air, and reagents are fully mixed. The stirring assembly 103 is a conventional structure of the flotation machine, so it is not described in detail.
[0051] During daily operation of the flotation machine, the first worm gear reducer 1041, the transmission wheel 1042, and the transmission belt 1043 cooperate to drive the rotating shaft 1044 to rotate, and the rotating shaft 1044 drives the scraper plate to move in a circular motion, thereby scraping the foam into the collection tank 102, thereby achieving the purpose of separating minerals.
[0052] During this process, the protective cover 201 covers the upper surface of the front end of the flotation box 101 and the upper surface of the collecting tank 102, which can intercept the slurry and metal particles generated by the foam burst, which not only protects the health of the workers but also reduces losses.
[0053] At the same time, the rotating shaft 1044 drives the second linkage gear 210 to rotate, the second linkage gear 210 drives the first linkage gear 209 to rotate, and the first linkage gear 209 drives the reciprocating screw 208 to rotate. The rotating reciprocating screw 208 can drive the reciprocating scraper 211 to move back and forth, thereby scraping the inner surface of the protective cover 201 and the observation window 202, so that the observation window 202 maintains a good observation effect, so that the staff can observe the slurry situation through the observation window 202;
[0054] If the protective cover 201 needs to be opened, the second worm gear reducer 207 can be started. The second worm gear reducer 207 cooperates with the adjustable rotating cylinder 203 to rotate through the driving gear 206 and the flip gear 205. The rotating cylinder 203 drives the protective cover 201 to flip open, while the reciprocating screw 208 and the reciprocating wall scraper 211 remain in their original state without interference.
[0055] Please refer to Figures 1 to 6 An L-shaped rail groove 105 is provided at the upper edge of the collecting trough 102 away from the flotation box 101 , and one end of the scraper of the reciprocating scraper 211 extends to the inside of the L-shaped rail groove 105 and is slidably connected to the L-shaped rail groove 105 .
[0056] In this embodiment, the L-shaped rail groove 105 can guide and limit the movement of the reciprocating scraper 211 to prevent the reciprocating scraper 211 from rotating. In addition, the bottom of the L-shaped rail groove 105 is connected to the inner side of the collection tank 102, thereby facilitating the cleaning operation of the metal particles remaining inside the L-shaped rail groove 105.
[0057] Please refer to Figures 1 to 6 The distribution length of the bidirectional spiral groove of the reciprocating screw 208 is greater than the length of the observation window 202, and the bottoms of both ends of the protective cover 201 are formed with notch grooves that match the rotating shaft 1044.
[0058] In this embodiment, this structure allows the operating area of the reciprocating scraper 211 to be larger than the observation window 202 area, thereby achieving sufficient scraping operation on the observation window 202 , while the notch groove can prevent interference between the protective cover 201 and the operation of the rotating shaft 1044 .
[0059] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A flotation machine for preventing splashing of ore, comprising a flotation assembly (1) consisting of a flotation box (101), a collecting tank (102), an agitating assembly (103), and a scraping assembly (104), wherein the collecting tank (102) is fixed to the front end of the flotation box (101), the agitating assembly (103) is installed at the top rear end of the flotation box (101) and extends into the interior of the flotation box (101), the scraping assembly (104) is arranged at the top of the flotation box (101) and the inside of the flotation box (101), and the scraping assembly (104) comprises a first worm gear reducer (1041), a transmission wheel (1042), a transmission belt (104 3), a rotating shaft (1044), a bubble scraper (1045), the first worm gear reducer (1041) is installed on one side of the top of the flotation box (101), the rotating shaft (1044) is installed above the front end of the flotation box (101) through a bearing base, the bubble scraper (1045) is fixed to the outside of the rotating shaft (1044) and extends to the inside of the flotation box (101), the two transmission wheels (1042) are respectively fixed to the output end of the first worm gear reducer (1041) and one end of the rotating shaft (1044), and the two transmission wheels (1042) are connected by a transmission belt (1043), characterized in that, An anti-splashing component (2) is provided at the front end of the flotation box (101) and above the collecting tank (102), and the anti-splashing component (2) is used to intercept the ore pulp and metal particles generated by the foam bursting; The anti-splash ore assembly (2) comprises a protection unit and a wall scraping unit; The protection unit is used to intercept the metal particles generated by the ore pulp and foam burst; The wall scraping unit is used to perform a wall scraping operation on the observation window (202) in the protection unit, thereby facilitating staff to observe the slurry condition through the observation window (202).
2. The anti-splash ore flotation machine according to claim 1, characterized in that: The protection unit comprises a protection cover (201), an observation window (202), a rotating cylinder (203), and a fixed support arm (204); The protective cover (201) covers the front end of the flotation box (101) and the collection tank (102) to intercept the metal particles generated by the ore pulp and foam burst; The observation window (202) is embedded in the inner side of the front end of the protective cover (201), and the observation window (202) is used to facilitate staff to observe the slurry situation; The rotating cylinder (203) is symmetrically fixed to the bottom of the rear ends of both sides of the protective cover (201), the fixed support arms (204) are symmetrically fixed to both sides of the outer wall of the flotation box (101), and the protective cover (201) is rotatably connected to the middle of the two fixed support arms (204) through the rotating cylinder (203).
3. The anti-splash ore flotation machine according to claim 2, characterized in that: The protection unit further includes a flip gear (205), a driving gear (206), and a second worm gear reducer (207); A rotating cylinder (203) distributed on a side of the flotation box (101) away from the first worm gear reducer (1041) passes through a fixed support arm (204) and is fixedly connected to a flip gear (205), and the flip gear (205) is distributed outside the fixed support arm (204); The second worm gear reducer (207) is fixedly mounted on one side of the outside of the flotation box (101) via a bracket, and the driving gear (206) is fixed to the output end of the second worm gear reducer (207) and meshes with the flip gear (205); When the second worm gear reducer (207) is in operation, the protective cover (201) can be turned over, opened, and closed by cooperating with the driving gear (206), the turning gear (205), and the rotating cylinder (203).
4. The anti-splash ore flotation machine according to claim 3, characterized in that: The wall scraping unit comprises a reciprocating screw (208), a first linkage gear (209), a second linkage gear (210), and a reciprocating scraping member (211); The reciprocating screw rod (208) is distributed at the rear end inside the protective cover (201), and both ends of the reciprocating screw rod (208) pass through the protective cover (201) and the two rotating cylinders (203), and the reciprocating screw rod (208) is rotatably connected to the protective cover (201) and the rotating cylinders (203); The first linkage gear (209) is fixed to one side of the reciprocating screw (208) and is distributed on the side of the flip gear (205) away from the flotation box (101); the second linkage gear (210) is fixed to the side of the rotating shaft (1044) away from the transmission wheel (1042), and the second linkage gear (210) is meshed with the first linkage gear (209). When the rotating shaft (1044) rotates, the reciprocating screw (208) rotates through the cooperation of the second linkage gear (210) and the first linkage gear (209); The reciprocating scraper (211) is sleeved on the outside of the reciprocating screw (208), and a pin block matching the spiral groove on the outer wall of the reciprocating screw (208) is installed on the inner side of the annular portion of the reciprocating scraper (211). The scraper portion of the reciprocating scraper (211) is attached to the inner side of the protective cover (201). The rotating reciprocating screw (208) drives the reciprocating scraper (211) to move back and forth, so as to realize the wall scraping operation on the inner surface of the protective cover (201) and the observation window (202).
5. The anti-splash ore flotation machine according to claim 4, characterized in that: An L-shaped rail groove (105) is provided at the upper edge of the collecting trough (102) away from the flotation box (101), and one end of the scraper of the reciprocating scraper (211) extends to the inside of the L-shaped rail groove (105) and is slidably connected to the L-shaped rail groove (105).
6. The anti-splash ore flotation machine according to claim 4, characterized in that: The distribution length of the bidirectional spiral groove of the reciprocating screw (208) is greater than the length of the observation window (202), and the bottoms of both ends of the protective cover (201) are formed with notched grooves that match the rotating shaft (1044).