Welding strip clamping jaw of photovoltaic series welding machine
By designing the welding belt jaws of photovoltaic string welding machines with adjustable spacing and angles, the problem that existing welding belt jaws are not compatible with multiple grid lines is solved, and efficient inventory management and use efficiency is achieved.
Patent Information
- Application Number
- CN202422441202.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing photovoltaic string welding machine welding belt jaws cannot adjust the spacing and angle of the jaws, resulting in inability to compatible with multiple grid lines, increasing the difficulty and cost of inventory management and reducing the efficiency of use.
A photovoltaic string welding machine welding belt jaw including a jaw mechanism and an adjustment mechanism is designed. The spacing and angle adjustment of the jaws is achieved through the cooperation of T-trough, slider, round rod, bearing, hole block, rectangular block and threaded hole, and is equipped with a controller and an electric push rod to stably clamp the weld belt.
It can adapt to the production needs of different grid lines without changing the jaws, reducing the difficulty and cost of inventory management, and improving the effectiveness and efficiency of use.
Smart Images

Figure CN223198343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic string welding machines, in particular to a welding ribbon clamp for a photovoltaic string welding machine. Background Art
[0002] A photovoltaic string welder is a special device used for welding photovoltaic cells. It can connect multiple photovoltaic cells into a cell string through welding ribbons. When the photovoltaic string welder is in use, people generally use the photovoltaic string welder's welding ribbon clamp to clamp the welding ribbon in order to accurately place the welding ribbon on the cell for subsequent welding.
[0003] When in use, the existing photovoltaic string welding machine welding ribbon clamp can ensure the alignment accuracy of the welding ribbon and the main grid line, thereby improving the accuracy and consistency of welding, but it does not have the function of adjusting the spacing and angle of the clamp. That is, when the enterprise needs to switch to the production of battery cells with different grid line layouts, the photovoltaic string welding machine welding ribbon clamp that does not have the function of adjusting the spacing and angle of the clamp cannot be well compatible with multiple grid line layouts. At this time, the corresponding clamp needs to be replaced. In order to meet the production needs of battery cells with different grid line layouts, the enterprise needs to stock clamps of various specifications, which increases the difficulty and cost of inventory management, reduces the use effect of the photovoltaic string welding machine welding ribbon clamp, and also reduces the use efficiency of the photovoltaic string welding machine welding ribbon clamp.
[0004] Therefore, it is necessary to propose a new type of photovoltaic string welding machine welding ribbon clamp to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of the present utility model is to solve the problem that the existing photovoltaic string welding machine welding ribbon clamps do not have the function of adjusting the spacing and angle of the clamps, that is, when an enterprise needs to switch to the production of battery cells with different grid line layouts, the photovoltaic string welding machine welding ribbon clamps that do not have the function of adjusting the spacing and angle of the clamps cannot be well compatible with a variety of grid line layouts. At this time, the corresponding clamps need to be replaced. In order to meet the production needs of battery cells with different grid line layouts, the enterprise needs to reserve clamps of various specifications, which increases the difficulty and cost of inventory management, reduces the use effect of the photovoltaic string welding machine welding ribbon clamps, and also reduces the use efficiency of the photovoltaic string welding machine welding ribbon clamps. A photovoltaic string welding machine welding ribbon clamp is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a photovoltaic string welding machine welding ribbon clamp, comprising a clamping mechanism, wherein the clamping mechanism is provided with an adjustment mechanism;
[0007] The adjustment mechanism includes a T-shaped slot, and two sliders are slidably connected inside the T-shaped slot. A round rod is fixed to the top of each slider, and the outer surface of each round rod is rotatably connected to a perforated block through a bearing. A rectangular block is fixed to the surface of each perforated block near the bottom, and a group of threaded holes is opened on the top of each rectangular block. Hand bolts are provided inside two of the threaded holes in each group.
[0008] Preferably, the clamping mechanism includes a mounting platform, and a controller is installed on the front surface of the mounting platform, so that it is convenient to decide whether to start the electric push rod under the action of the controller.
[0009] Preferably, two L-shaped blocks are placed on the top of the mounting platform, and a slide groove is provided on the top of each L-shaped block, so that the slide plate can move stably with the cooperation of the slide groove, the L-shaped block and the electric push rod.
[0010] Preferably, a slide is slidably connected to the interior of each chute, and an electric push rod is installed on the top of each L-shaped block, so that the slide can be driven to move inside the chute under the action of the activated electric push rod.
[0011] Preferably, the telescopic end of each electric push rod is movably sleeved inside each slide groove, and one end of the telescopic end of each electric push rod is installed on the top of each slide plate, so that the welding strip can be clamped with the cooperation of the slide plate, slide groove, electric push rod and L-shaped block.
[0012] Preferably, each of the electric push rods is electrically connected to the controller, and the side of each L-shaped block away from the controller is fixed to the front surface of each hole block respectively. The number of threaded holes in each group is six, which is convenient for preventing the hole block from rotating on the round rod under the cooperation of the threaded holes, hand bolts, rectangular blocks, mounting platforms, T-slots and sliders.
[0013] Preferably, the bottom of each rectangular block contacts the top of the mounting platform, the threaded end of each hand-tightening bolt abuts against the top of the mounting platform, and the bottom of each perforated block contacts the top of the mounting platform, which can provide an installation position for the controller under the action of the mounting platform.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are:
[0015] 1. In the utility model, by setting an adjustment mechanism, the photovoltaic string welding machine welding ribbon clamp can be equipped with the function of adjusting the spacing and angle of the clamps, that is, when the enterprise needs to switch to the production of battery cells with different grid line layouts, the production needs of battery cells with different grid line layouts can be met without replacing the clamps. At this time, the enterprise does not need to stock clamps of various specifications, which reduces the difficulty and cost of inventory management, and improves the use effect of the photovoltaic string welding machine welding ribbon clamp, while also improving the use efficiency of the photovoltaic string welding machine welding ribbon clamp. Through the cooperation of the T-slot, slider, round rod, bearing, hole block, rectangular block, threaded hole and hand bolt, the L-shaped block can be prevented from moving or rotating on the top of the mounting table. Through the cooperation of the T-slot, slider, round rod, bearing and hole block, the L-shaped block can be rotated on the top of the mounting table.
[0016] 2. In the present invention, the welding strip can be clamped by setting a clamping claw mechanism. With the cooperation of the controller, the L-shaped block and the electric push rod, the slide can be driven to move inside the slide groove. With the cooperation of the L-shaped block, the electric push rod, the slide groove and the slide, the welding strip placed on the upper side of the L-shaped block can be clamped. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a photovoltaic string welding machine welding ribbon clamp is proposed for the utility model;
[0018] Figure 2 This is a partial three-dimensional diagram of a photovoltaic string welding machine welding clamp proposed in the utility model;
[0019] Figure 3 This utility model provides a partial cross-sectional perspective view of a photovoltaic string welding machine welding clamp;
[0020] Figure 4 The utility model provides a partial three-dimensional diagram of the clamping mechanism of the welding ribbon clamp of a photovoltaic string welding machine.
[0021] Legend: 1. Clamping mechanism; 101. Mounting table; 102. Controller; 103. L-shaped block; 104. Slide; 105. Slide plate; 106. Electric push rod; 2. Adjustment mechanism; 201. T-slot; 202. Slider; 203. Round rod; 204. Block with hole; 205. Rectangular block; 206. Threaded hole; 207. Thumb bolt. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] See also Figures 1-4 , the utility model provides a technical solution: a photovoltaic string welding machine welding ribbon clamp, comprising a clamping mechanism 1, the clamping mechanism 1 is provided with an adjustment mechanism 2;
[0025] The adjustment mechanism 2 includes a T-slot 201, and two sliders 202 are slidably connected inside the T-slot 201. A round rod 203 is fixed to the top of each slider 202. The outer surface of each round rod 203 is rotatably connected to a perforated block 204 through a bearing. A rectangular block 205 is fixed to the surface of each perforated block 204 near the bottom. A group of threaded holes 206 are opened on the top of each rectangular block 205, and a hand-tightened bolt 207 is provided inside two of the threaded holes 206 in each group.
[0026] like Figure 1 As shown, the clamping mechanism 1 includes a mounting platform 101 , and a controller 102 is mounted on the front surface of the mounting platform 101 , so that the controller 102 can determine whether to start the electric push rod 106 .
[0027] like Figure 1-Figure 3 As shown, two L-shaped blocks 103 are placed on the top of the mounting platform 101. A slide groove 104 is provided on the top of each L-shaped block 103. The slide 105 can move stably with the cooperation of the slide groove 104, the L-shaped block 103 and the electric push rod 106.
[0028] like Figures 1-4 As shown, a slide 105 is slidably connected to the inside of each slide groove 104, and an electric push rod 106 is installed on the top of each L-shaped block 103, so that the slide 105 can be driven to move inside the slide groove 104 under the action of the activated electric push rod 106.
[0029] like Figures 1-4 As shown, the telescopic end of each electric push rod 106 is movably sleeved inside each slide groove 104, and one end of the telescopic end of each electric push rod 106 is installed on the top of each slide plate 105. The welding strip can be clamped with the cooperation of the slide plate 105, the slide groove 104, the electric push rod 106 and the L-shaped block 103.
[0030] like Figures 1-4As shown, each electric push rod 106 is electrically connected to the controller 102, and the side of each L-shaped block 103 away from the controller 102 is fixed to the front surface of each hole block 204. The number of each group of threaded holes 206 is six, which is convenient for preventing the hole block 204 from rotating on the round rod 203 under the cooperation of the threaded holes 206, hand-tightening bolts 207, rectangular blocks 205, mounting platform 101, T-slots 201 and sliders 202.
[0031] like Figure 1-Figure 3 As shown, the bottom of each rectangular block 205 contacts the top of the mounting platform 101, the threaded end of each hand-tightening bolt 207 abuts against the top of the mounting platform 101, and the bottom of each hole block 204 contacts the top of the mounting platform 101, which can provide an installation position for the controller 102 under the action of the mounting platform 101.
[0032] The method of use and working principle of this device: When it is necessary to adjust the angle and spacing of the photovoltaic string welding machine welding belt clamps, first install the mounting platform 101 on the appropriate position of the photovoltaic string welding machine, then remove the four hand-tightening bolts 207 from the corresponding threaded holes 206, and then apply a force to each of the two sliders 202, and make the two sliders 202 move inside the T-slot 201. At this time, the two moving sliders 202 will drive the corresponding hole block 204 to move under the cooperation of the corresponding round rod 203 and the corresponding bearing, and the two moving hole blocks 204 will drive the corresponding rectangular block 205 to move on the top of the mounting platform 101. The two moving perforated blocks 204 will move, and the two moving L-shaped blocks 103 will drive the corresponding slides 105 to move together with the cooperation of the corresponding electric push rods 106. When the two sliders 202 are moved to the appropriate position, the movement of the two sliders 202 is stopped first. At this time, the two stopped sliders 202 will stop the above-mentioned components from moving. Then, a force is applied to each of the two perforated blocks 204, and the two perforated blocks 204 are rotated on the outer surface of the corresponding round rod 203. At this time, the two rotating perforated blocks 204 will drive the corresponding rectangular blocks 205 The two rotating perforated blocks 204 will rotate at the same time, and the corresponding slide plates 105 will rotate under the cooperation of the corresponding L-shaped blocks 103 and the corresponding electric push rods 106. When the two slide plates 105 are rotated to the appropriate angles, the rotation of the two perforated blocks 204 is stopped first, and then the four hand-tightening bolts 207 are screwed to the two groups of corresponding threaded holes 206 according to the actual situation, and tightened. At this time, the angle and spacing adjustment of the welding ribbon clamps of the photovoltaic string welding machine can be completed. When the welding ribbon needs to be clamped, the controller 102 (PLC controller) is first connected to the external power supply, and then the welding ribbon to be welded is placed on the two L 104 , and the two stopped slides 105 will clamp the welding ribbon with the cooperation of the corresponding L-shaped block 103, the corresponding electric push rods 106 and the corresponding slide 104.
[0033] Bearings are common parts in real life. The above description is merely a preferred embodiment of the present invention and does not limit the present invention in any other form. Any person skilled in the art may utilize the above disclosed technical content to modify or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change, and modification of the above embodiment made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A photovoltaic string welding machine welding ribbon clamp, comprising a clamping mechanism (1), characterized in that: The clamping mechanism (1) is provided with an adjustment mechanism (2); The adjustment mechanism (2) comprises a T-shaped slot (201), wherein two sliders (202) are slidably connected inside the T-shaped slot (201), a round rod (203) is fixed to the top of each slider (202), the outer surface of each round rod (203) is rotatably connected to a hole block (204) via a bearing, a rectangular block (205) is fixed to the surface of each hole block (204) near the bottom, a group of threaded holes (206) is opened on the top of each rectangular block (205), and a hand-tightened bolt (207) is provided inside two of the threaded holes (206) in each group.
2. The photovoltaic string welding machine welding ribbon clamp according to claim 1, characterized in that: The clamping mechanism (1) comprises a mounting platform (101), and a controller (102) is mounted on the front surface of the mounting platform (101).
3. The photovoltaic stringer ribbon clamp according to claim 2, characterized in that: Two L-shaped blocks (103) are placed on the top of the mounting platform (101), and a sliding groove (104) is provided on the top of each L-shaped block (103).
4. The photovoltaic stringer ribbon clamp according to claim 3, characterized in that: The interior of each chute (104) is slidably connected to a slide plate (105), and the top of each L-shaped block (103) is installed with an electric push rod (106).
5. The photovoltaic string welding machine welding ribbon clamp according to claim 4, characterized in that: The telescopic end of each electric push rod (106) is movably sleeved inside each slide groove (104), and one end of the telescopic end of each electric push rod (106) is installed on the top of each slide plate (105).
6. The photovoltaic string welding machine welding ribbon clamp according to claim 4, characterized in that: Each of the electric push rods (106) is electrically connected to the controller (102), and a surface of each of the L-shaped blocks (103) away from the controller (102) is fixed to the front surface of each hole block (204), and the number of each group of threaded holes (206) is six.
7. The photovoltaic stringer ribbon clamp according to claim 2, characterized in that: The bottom of each rectangular block (205) contacts the top of the mounting platform (101), the threaded end of each hand-tightening bolt (207) abuts against the top of the mounting platform (101), and the bottom of each hole block (204) contacts the top of the mounting platform (101).