Tarpaulin mechanism and vehicle

By designing an integrated pulley frame, the problem of moving stuck caused by pulley deformation is solved, and the tarp mechanism is stable to meet the requirements of lightweight and corrosion resistance.

CN223199955UActive Publication Date: 2025-08-08SANY AUTOMOBILE MFG CO LTD
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Patent Information

Application Number
CN202422641176.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-08
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The deformation of the pulley causes the tarp mechanism to move and stagnate, affecting the normal expansion and closing of the tarp.

Method used

The integrated structure of the pulley frame is designed, including the base plate, support and fixing plate, and is made of aluminum alloy to enhance the structural stability and deformation resistance and avoid the pulley from being stuck.

Benefits of technology

The deformation resistance of the pulley is improved, ensuring the normal deployment and retraction of the tarp mechanism, and meeting the needs of lightweight and corrosion resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tarpaulin mechanism and a vehicle. The tarpaulin mechanism comprises tarpaulin, tarpaulin rods distributed on the two sides of the tarpaulin, guide rails, pulleys connected to the tarpaulin rods and moving along the guide rails, and a traction device used for driving the pulleys. The pulley comprises a frame and rollers, the frame comprises a bottom plate, a connecting part arranged on the bottom plate and used for connecting the shed rod, a supporting part arranged on the bottom plate and a fixing plate connected to the supporting part and used for fixing the rollers, and the bottom plate, the connecting part, the supporting part and the fixing plate are of an integrated structure. The tackle in the tarpaulin mechanism is stable in structure, high in overall structural strength and not prone to deformation, the deformation resistance is enhanced, and the problem that normal unfolding or folding of the tarpaulin is affected due to the fact that the tackle is prone to deformation after being used for a long time and operation clamping stagnation is generated can be solved.
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Description

Technical Field

[0001] The present application relates to the field of vehicle technology, and in particular to a tarpaulin mechanism and a vehicle including the tarpaulin mechanism. Background Art

[0002] When transporting construction materials such as soil, sand, and cement powder, a tarpaulin is required to provide a sealed cover to prevent the materials from falling and polluting the environment. The tarpaulin mechanism is a chain that pulls a trolley on the tarpaulin along a guide rail, allowing the tarpaulin to open or close. Deformation of the trolley can cause it to become stuck, preventing the tarpaulin from unfolding or closing properly. Utility Model Content

[0003] In view of this, the present application is dedicated to providing a tarpaulin structure, the structure of the pulley of which is stable and can enhance the deformation resistance, which is conducive to avoiding the jamming of the pulley and improving the performance of the tarpaulin.

[0004] The present application provides a tarpaulin mechanism, comprising a tarpaulin, shed poles distributed on both sides of the tarpaulin, guide rails, a pulley connected to the shed poles and moving along the guide rails, and a traction device for driving the pulley; the pulley comprises a frame and rollers, the frame comprises a base plate, a connecting portion arranged on the base plate and used to connect to the shed poles, a supporting portion arranged on the base plate, and a fixing plate connected to the supporting portion and used to fix the rollers, wherein the base plate, the connecting portion, the supporting portion and the fixing plate are an integrated structure.

[0005] In a possible implementation, the support portion includes a support plate and support legs spaced apart along a first direction, and the support legs include at least two support legs spaced apart along a second direction.

[0006] In a possible embodiment, the supporting leg includes a first section that is in contact with the bottom plate and a second section that connects the first section and the fixing plate;

[0007] And / or, the fixing plate includes a main plate and a wing plate arranged between the supporting legs, and the wing plate is connected to both the main plate and the supporting legs;

[0008] And / or, the support portion further includes a reinforcing rib, which is located on a side of the support plate away from the support legs and is connected to the support plate and the fixing plate.

[0009] In a possible implementation manner, the frame is made of aluminum alloy.

[0010] In a possible embodiment, the connecting portion includes two vertical plates standing upright on the bottom plate and spaced apart from each other, and both vertical plates are provided with first connecting holes arranged opposite to each other.

[0011] In a possible embodiment, in the length direction, the vertical plate includes a recessed portion and raised portions located at both ends of the recessed portion, and the first connection hole is provided on the raised portions; and / or,

[0012] The areas on both sides of the connecting portion of the bottom plate are also provided with second connecting holes for connecting with the shelf poles.

[0013] In a possible embodiment, the roller includes a single roller and a double roller for respectively clamping on the upper and lower sides of the guide rail, and a pressure plate is provided on a side of the double roller away from the fixed plate;

[0014] And / or, the cross section of the guide rail is I-shaped or circular, and the cross section of the groove on the surface of the roller is trapezoidal or arc-shaped;

[0015] And / or, the roller is a nylon wheel.

[0016] In a possible embodiment, it further includes a turning device for changing the direction of the traction rope; the turning device includes a bracket, a turning wheel arranged on the bracket, and a protective baffle arranged on one radial side of the turning wheel to cover part of the wheel surface.

[0017] In a possible embodiment, the protective baffle includes an arc segment, and the arc segment includes an arc plate provided in a corner area for the traction rope to change direction;

[0018] And / or, the cross-section of the protective baffle is U-shaped, comprising a baffle and side panels arranged on both sides of the baffle, and the baffle comprises a curved plate and a straight plate connected to the curved plate;

[0019] And / or, the cornering device further includes a guide wheel arranged in front of the cornering wheel.

[0020] The present application also provides a vehicle, comprising a vehicle body and a tarpaulin mechanism as described in any one of the above items.

[0021] In the tarpaulin mechanism provided in the present application, the structure of the pulley is optimized, and the frame of the pulley includes a base plate, a supporting part and a connecting part arranged on the base plate, and a fixed plate arranged on the supporting part, wherein the connecting part is used to be connected to the shed pole, and the roller is fixed on the fixed plate, and the frame structure is stable; and the frame of the pulley is an integrated structure, that is, the base plate, the supporting part, the connecting part, and the fixed plate are integrally formed as an integrated component, and do not need to be connected by welding. Therefore, the frame is not only structurally stable, but also has high overall structural strength and is not easy to deform, thereby enhancing the pulley's anti-deformation ability, and can improve the problem that the pulley is easily deformed after long-term use, resulting in operation jamming, thereby affecting the normal unfolding or folding of the tarpaulin. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The figure shows a schematic structural diagram of a pulley in an embodiment of the present application;

[0023] Figure 2 Shown is a cross-sectional schematic diagram of a pulley in an embodiment of the present application;

[0024] Figure 3 Shown is a schematic diagram of the tarpaulin mechanism in an embodiment of the present application;

[0025] Figure 4 FIG2 is a schematic diagram of a first angle of a corner device in an embodiment of the present application;

[0026] Figure 5 Shown is a schematic diagram of the second angle of the corner device in an embodiment of the present application.

[0027] Figure 1-Figure 5 :

[0028] 100, pulley; 10, frame; 11, bottom plate; 111, second connecting hole; 12, support leg; 13, support plate; 14, fixing plate; 141, wing plate; 15, reinforcing rib; 16, vertical plate; 161, first connecting hole; 17, roller; 18, pressure plate;

[0029] 200. Corner device; 20. Bracket; 21. Corner wheel; 22. Protective baffle; 23. Guide wheel; 300. Shed pole; 400. Tarpaulin. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] Please refer to the attached Figure 1-Figure 5The embodiments of the present application provide a tarpaulin mechanism suitable for installation on a vehicle, such as a dump truck or a van. The tarpaulin mechanism includes a tarpaulin 400, poles 300 disposed on both sides of the tarpaulin 400, guide rails, a pulley 100 connected to the poles 300 and moving along the guide rails, and a traction device for driving the pulley 100. The traction device specifically includes a power member and a traction rope, such as a chain or rope, connected to the pulley 100. Thus, the traction device drives each pulley 100 along the guide rails, allowing each pole 300 to unfold or retract with the tarpaulin 400. In the present application, the pulley 100 includes a frame 10 and rollers 17. The frame 10 includes a base plate 11, a connecting portion disposed on the base plate 11 for connecting to the poles 300, a support portion disposed on the base plate 11, and a fixing plate 14 connected to the support portion for fixing the rollers 17. As a result, the frame 10 of the pulley 100 is clearly structured and stable. At the same time, the frame 10 is an integrated structure, that is, the bottom plate 11, the connecting part, the supporting part and the fixing plate 14 are an integrated structure. These parts are formed as one piece and do not need to be connected by welding. Therefore, the frame 10 is not only structurally stable, but also has high overall structural strength and is not easy to deform, thereby enhancing the deformation resistance of the pulley 100 and improving the problem that the pulley 100 is easily deformed after long-term use, resulting in operation jamming, thereby affecting the normal unfolding or folding of the tarpaulin 400.

[0032] At the same time, the integral molding of the frame 10 also facilitates the lightweight design of the frame 10. In the field of vehicles, the lightweight design of the vehicle body has always been an important factor in terms of load and transportation performance. In this application, the structure of the pulley 100 is optimized and integrally molded, which not only enhances the deformation resistance of the frame 10, but also helps reduce the weight of the frame 10 compared to welding various components, thus meeting the requirements of lightweight design. For example, the material of the frame 10 is aluminum alloy, which not only facilitates the integral molding of the frame 10 and facilitates the processing of various parts such as the bottom plate 11, the support portion, and the fixing plate 14, but also is lightweight. At the same time, compared to welded parts, the integral molding or integrally structured aluminum alloy parts can also improve corrosion resistance.

[0033] like Figure 1 and Figure 2 As shown, the base plate 11 is exemplarily a plate structure, and the support portion includes a support plate 13 and support legs 12 spaced apart along a first direction. The support legs 12 include at least two support legs spaced apart along a second direction. The support plates 13 and support legs 12 are located at both ends of the fixed plate 14. This allows for the spacing between the support plates 13 and support legs 12, as well as the spacing between the two support legs, to facilitate the installation of the roller 17 onto the fixed plate 14. Furthermore, the structural combination of the support plates 13 and support legs securely connects the fixed plate 14 and the base plate 11, enhancing the overall structural stability and strength of the integrated vehicle frame 10.

[0034] In a further embodiment, the support leg includes a first section connected to the bottom plate 11 and a second section connecting the first section and the fixing plate 14, and the support leg is L-shaped or L-like as a whole, such as Figure 1 As shown, the supporting legs not only have a longer section that is closely connected to the base plate 11 , but also firmly support the fixing plate 14 with high strength.

[0035] In some embodiments, the fixing plate 14 includes a main board and a wing plate 141 arranged between the supporting legs. The wing plate 141 is connected to both the main board and the supporting legs. In addition, the fixing plate 14 and the supporting legs are an integrated structure. It can be seen that this structural setting has a stable structure, high strength, and strong anti-deformation ability.

[0036] In some embodiments, the support portion further includes a reinforcing rib 15 . The reinforcing rib 15 is located on a side of the support plate 13 away from the support legs and is connected to the support plate 13 and the fixing plate 14 .

[0037] like Figure 1 As shown, for example, the connection portion includes two vertical plates 16 erected on the bottom plate 11 and spaced apart, and the two vertical plates 16 are each provided with a first connection hole 161 arranged opposite to each other. The two vertical plates 16 are spaced apart and arranged opposite to each other, and the spacing between the two vertical plates 16 forms a plug-in space for the shed pole 300 to be inserted. After the shed pole 300 is inserted, the two vertical plates 16 are connected to the shed pole 300 on both sides of the shed pole 300. For example, through the setting of the first connection hole 161, the bolts pass through the vertical plates 16, the shed pole 300 and the vertical plates 16 in sequence, thereby realizing a stable connection between the pulley 100 and the shed pole 300. In this way, the pulley 100 can be firmly connected to the shed pole 300, and the shed pole 300 can be limited in the horizontal direction to prevent the shed pole 300 from shaking left and right or misaligning.

[0038] Specifically, in some embodiments, in the length direction, the vertical plate 16 includes a recessed portion and raised portions located at both ends of the recessed portion, and the first connection hole 161 is provided on the raised portion.

[0039] The areas on both sides of the connecting portion of the bottom plate 11 are also provided with second connecting holes 111 for connecting to the shed rod 300. In this way, when the portion of the shed rod 300 for connecting to the bottom plate 11 is a flat plate structure, it can also be directly connected to the bottom plate 11.

[0040] The roller 17 includes a single roller and a double roller for respectively clamping on the upper and lower sides of the guide rail. The double roller consists of two rollers 17. A pressure plate 18 is provided on the side of the double roller away from the fixed plate 14. Bolts pass through the pressure plate 18 and the roller 17 to connect with the fixed plate 14, thereby fixing the double roller on the fixed plate 14, while the single roller can be fixed on the fixed plate 14 by bolts and washers.

[0041] The cross section of the guide rail is I-shaped or circular. The surface of the roller 17 has a groove for the guide rail to be embedded in. The cross section of the groove can be trapezoidal or arc-shaped accordingly.

[0042] The roller 17 can be a nylon wheel; this is also conducive to lightweight configuration.

[0043] The tarpaulin mechanism also includes a cornering device 200 for changing the direction of the traction cable. The cornering device 200 comprises a bracket 20, a cornering wheel 21 mounted on the bracket 20, and a protective baffle 22 positioned radially to one side of the cornering wheel 21 to partially cover the wheel surface. The cornering wheel 21 is provided with a positioning groove for the traction cable to fit into and prevent misalignment. The protective baffle 22 prevents the traction cable from falling off in the corner area.

[0044] In a further embodiment, Figure 5 As shown, the protective baffle 22 includes an arc segment, which includes an arc plate set in the corner area for the traction rope to change direction; the arc plate matches the angle of the corner wheel 21, which can increase the angle area and enhance protection.

[0045] In some embodiments, the protective baffle 22 has a U-shaped cross-section, comprising a baffle and side panels arranged on either side of the baffle. The baffle comprises a curved panel and a straight panel connected to the curved panel. This provides a protective covering for the corner area and the rope-traveling area behind the corner, increasing the protective corner area and the protective structure. This effectively prevents mud and sand from entering the cornering wheel 21 and causing blockage, and also prevents other components from contacting and interfering with the traction rope.

[0046] In some embodiments, the turning device 200 further includes a guide wheel 23, which is located in front of the turning wheel 21, that is, the traction rope first passes through the guide wheel 23, is guided by the guide wheel 23 and ensures the direction is accurate, and then passes through the turning wheel 21 to change direction.

[0047] The present application also provides a vehicle comprising a vehicle body and the tarpaulin mechanism described in any one of the above embodiments. The vehicle has the beneficial effects described in the above embodiments, which will not be described in detail here.

[0048] The basic principles of the present application have been described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, and effects mentioned in this application are merely illustrative and not restrictive, and it should not be assumed that these advantages, strengths, and effects are required of each embodiment of this application. In addition, the specific details disclosed above are merely illustrative and facilitating understanding, and are not restrictive. The above details do not limit this application to necessarily being implemented using the above specific details.

[0049] The components and devices involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the accompanying drawings. As will be appreciated by those skilled in the art, these components and devices can be connected, arranged, or configured in any manner. Words such as "including," "comprising," "having," and the like are open-ended words that mean "including but not limited to," and can be used interchangeably therewith. The words "or" and "and" used herein refer to the words "and / or" and can be used interchangeably therewith unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to," and can be used interchangeably therewith.

[0050] It should also be noted that in the devices and equipment of the present application, the components can be decomposed and / or reassembled, and such decompositions and / or reassemblies should be regarded as equivalent solutions of the present application.

[0051] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0052] The above description has been provided for the purpose of illustration and description. Furthermore, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although a number of example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, alterations, additions, and sub-combinations thereof.

[0053] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims

1. A tarpaulin mechanism, characterized in that: The tarpaulin comprises a tarpaulin, shed poles distributed on both sides of the tarpaulin, a guide rail, a pulley connected to the shed poles and moving along the guide rail, and a traction device for driving the pulley. The pulley includes a frame and a roller, the frame includes a base plate, a connecting portion arranged on the base plate and used to connect the shelf pole, a supporting portion arranged on the base plate, and a fixing plate connected to the supporting portion and used to fix the roller, wherein the base plate, the connecting portion, the supporting portion and the fixing plate are an integrated structure.

2. The tarpaulin mechanism according to claim 1, characterized in that: The support portion includes a support plate and support legs spaced apart along a first direction, and the support legs include at least two support legs spaced apart along a second direction.

3. The tarpaulin mechanism according to claim 2, characterized in that: The supporting leg includes a first section connected to the bottom plate and a second section connected to the first section and the fixing plate; And / or, the fixing plate includes a main plate and a wing plate arranged between the supporting legs, and the wing plate is connected to both the main plate and the supporting legs; And / or, the support portion further includes a reinforcing rib, which is located on a side of the support plate away from the support legs and is connected to the support plate and the fixing plate.

4. The tarpaulin mechanism according to claim 1, wherein: The frame is made of aluminum alloy.

5. The tarpaulin mechanism according to claim 1, characterized in that: The connecting portion includes two vertical plates erected on the bottom plate and spaced apart from each other, and both vertical plates are provided with first connecting holes that are opposite to each other.

6. The tarpaulin mechanism according to claim 5, characterized in that: In the length direction, the vertical plate includes a recessed portion and raised portions at both ends of the recessed portion, and the first connecting hole is provided on the raised portions; and / or, The areas on both sides of the connecting portion of the bottom plate are also provided with second connecting holes for connecting with the shelf poles.

7. The tarpaulin mechanism according to claim 1, wherein: The rollers include a single roller and a double roller for clamping on the upper and lower sides of the guide rail respectively, and a pressure plate is provided on the side of the double roller away from the fixed plate; And / or, the cross section of the guide rail is I-shaped or circular, and the cross section of the groove on the surface of the roller is trapezoidal or arc-shaped; And / or, the roller is a nylon wheel.

8. The tarpaulin mechanism according to claim 1, wherein: It also includes a turning device for changing the direction of the traction rope; the turning device includes a bracket, a turning wheel arranged on the bracket, and a protective baffle arranged on one radial side of the turning wheel to cover part of the wheel surface.

9. The tarpaulin mechanism according to claim 8, characterized in that: The protective baffle includes an arc segment, and the arc segment includes an arc plate provided in a corner area for the traction rope to change direction; And / or, the cross-section of the protective baffle is U-shaped, comprising a baffle and side panels arranged on both sides of the baffle, and the baffle comprises a curved plate and a straight plate connected to the curved plate; And / or, the cornering device further includes a guide wheel arranged in front of the cornering wheel.

10. A vehicle, characterized in that: The vehicle comprises a vehicle body and the tarpaulin mechanism according to any one of claims 1 to 9.