Recyclable constructional column pouring funnel

By designing a turnaroundable structural column casting funnel, the winch bucket structure with the flip stop plate flush with the vertical plate, the problem of residual concrete on the step after pouring is solved, and efficient construction without chiseling is achieved.

CN223202718UActive Publication Date: 2025-08-08THE FOURTH OF CHINA CONSTR SEVENTH ENG
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Patent Information

Application Number
CN202422258811.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the pouring of existing structural columns, conventional dustpan buckets cause excess concrete walls with step thickness after concrete pouring, which require additional chiseling, which is inefficient in construction and waste of materials.

Method used

A turnoverable structural column casting funnel is designed, including a cast formwork and a dustpan bucket. The dustpan bucket is a right-angle triangle structure with the opening at the top. The vertical plate is fitted with the cast formwork. The retaining plate is flipped and blocked the blanking port under the drive of the rotating shaft. The positioning mechanism fixes the rotating shaft to ensure that the retaining plate is flush with the vertical plate and avoid excess concrete residue.

Benefits of technology

After pouring, the structural columns are flushed without chiseling, which reduces labor costs, improves construction efficiency and saves construction time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a turnover constructional column pouring funnel which comprises a pouring formwork and a dustpan hopper, a groove is formed in the top of the pouring formwork, one end of the dustpan hopper is arranged in the groove, the dustpan hopper is of a right triangle structure with an opening in the top and comprises a vertical plate, an inclined plate and a side plate, the vertical plate is attached to the inner wall of the pouring formwork, and a discharging opening is formed in the vertical plate. A rotating shaft is rotatably arranged in the blanking port, a material baffle is fixed on the rotating shaft, the material baffle can shield the lower half area of the blanking port and can be driven by the rotating shaft to upwards turn to the upper half area of the blanking port, and the turning action of the material baffle is located in a hopper cavity of the dustpan hopper, that is, the material baffle is located on the outer side of the pouring template in the turning process; the influence of rotation of the material baffle on concrete in the pouring template is avoided; the thickness of the striker plate is the same as that of the vertical plate, a positioning mechanism is arranged on the rotating shaft and used for fixing the rotating shaft to prevent the rotating shaft from continuously rotating after the striker plate rotates to a proper position, and the dustpan hopper is fixedly connected with the pouring formwork through a fixing piece.
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Description

Technical Field

[0001] The utility model relates to the field of building construction, in particular to a rotatable structural column casting funnel. Background Art

[0002] A structural column is a concrete structural column solidified within the masonry of a house, used to enhance the stability and strength of the building. Currently, the commonly used method for casting structural columns is: after supporting the structural column formwork, a casting opening is left, a bucket-shaped formwork is supported at the casting opening, and concrete is poured along the bucket-shaped formwork. After the concrete solidifies, the structural column formwork is removed. The bucket-shaped formwork used in this construction method is called a structural column dustpan. However, using a conventional dustpan requires removing the wedge-shaped concrete blocks formed at the dustpan, which lows construction efficiency and wastes construction materials and concrete.

[0003] In the prior art, the patent application number is 202420040041.2, and the patent name is a utility model patent for a structural column sealing formwork. A dustpan with a baffle is provided, but since the baffle is slidably arranged in the dustpan, there is a step between the baffle and the casting formwork. After the concrete in the structural column casting formwork is poured up, excess concrete wall with the thickness of the step will still be left on the surface of the structural column. This part of the concrete wall still needs to be chiseled out. Compared with the wedge-shaped concrete block, it only reduces the workload of chiseling, but cannot completely avoid it. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide a reusable structural column casting funnel that does not require chiseling and maintains the flatness of the casting template.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is a revolvable structural column casting funnel, which includes a casting template and a dustpan bucket;

[0006] A groove is provided on the top of the casting template, and one end of the dustpan is arranged in the groove;

[0007] The dustpan is a right-angled triangle structure with an opening at the top, including a vertical plate, an inclined plate and a side plate. The vertical plate is in contact with the inner wall of the casting template. A blanking opening is provided on the vertical plate. A rotating shaft is provided in the blanking opening. A baffle plate is fixed on the rotating shaft. The baffle plate can cover the lower half of the blanking opening and can be flipped upward to the upper half of the blanking opening under the drive of the rotating shaft. The thickness of the baffle plate is the same as that of the vertical plate.

[0008] A positioning mechanism is provided on the rotating shaft, and the positioning mechanism is used to fix the rotating shaft to prevent the rotating shaft from continuing to rotate after the baffle plate rotates to an appropriate position;

[0009] The dustpan is fixedly connected to the casting template via a fixing piece.

[0010] The beneficial effects of the above technical solution are: by optimizing the structure of the dustpan and the internal material blocking plate, the overall flatness of the structural column after forming is ensured, the vertical plate of the dustpan fits in with the inner wall of the casting template, and there is no step; the material blocking plate adopts a flipped form and the thickness of the material blocking plate is the same as the thickness of the vertical plate, further ensuring that the material blocking plate can be flush with the vertical plate and the casting template when blocking the material, avoiding the appearance of excess concrete residue after the structural column is formed, so that there is no need for additional chiseling operations, reducing labor costs and improving construction efficiency.

[0011] Furthermore, the blanking opening is a circular notch, and the baffle plate is a semicircular plate with the same diameter as the blanking opening.

[0012] Beneficial effects: the circular notch is easy to open, and the baffle plate has the same diameter as the blanking opening, ensuring that the baffle plate can completely cover the lower half of the blanking opening.

[0013] Furthermore, the rotating shaft is horizontally arranged in the center of the vertical plate, and the height of the rotating shaft is higher than the height of the top of the casting template.

[0014] Beneficial effect: The height of the rotating shaft is higher than the height of the top of the casting template, which prevents the concrete from being poured too high so that the baffle plate cannot form an effective seal, thereby ensuring the molding quality of the top of the structural column.

[0015] Furthermore, the fixing part includes a connecting bolt, threaded holes facing the outside of the casting template are provided on both sides of the groove, and through holes corresponding to the positions of the threaded holes are provided on the ear plate. The connecting bolts pass through the through holes and are threadedly connected to the threaded holes to fix the dustpan on the casting template.

[0016] Beneficial effect: the fixing piece connects the dustpan and the pouring template into a whole, which is more convenient to use.

[0017] Furthermore, the positioning mechanism includes a limit pin, the end of the rotating shaft passes through and extends out of the outside of the dustpan bucket, a positioning hole is opened at the end of the rotating shaft, and a pin hole is opened at the position corresponding to the positioning hole on the top of the casting template, and the limit pin passes through the positioning hole and is inserted into the pin hole.

[0018] Beneficial effect: the limit pin can fix the rotating shaft after the baffle plate is rotated to an appropriate position, preventing the rotating shaft from continuing to rotate and affecting the use effect of the dustpan bucket.

[0019] Furthermore, the positioning mechanism is provided in two groups, which are respectively located on both sides of the dustpan.

[0020] Beneficial effect: The rotating shaft is limited from both sides of the dustpan bucket, and when the baffle plate is subjected to force, it can ensure uniform force and a more stable structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 yes Figure 1 A schematic diagram of the structure in another state during use;

[0023] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle dustpan;

[0024] Figure 4 yes Figure 1 Schematic diagram of the structure of the pouring formwork;

[0025] Figure 5 yes Figure 1 Structural diagram from another perspective;

[0026] In the figure: 1-casting template, 101-groove, 102-threaded hole, 103-pin hole, 2-dust bucket, 21-vertical plate, 22-inclined plate, 23-side plate, 201-dropping port, 3-ear plate, 4-blocking plate, 5-rotating shaft, 6-limiting pin, 7-connecting bolt, 301-through hole. DETAILED DESCRIPTION

[0027] The following is a further detailed description of the utility model's reusable structural column casting funnel in conjunction with the accompanying drawings and specific implementation methods.

[0028] like Figure 1-5 The top of the pouring mold is opened, and the top of the pouring mold is opened, and the driving mechanism is that the conveyor belt is rotated to move upward, and the driving mechanism is rotated to move upward, so that the conveyor belt can be turned upward to the upper half of the pouring mold. It should be noted that the turning action of the pouring plate is in the bucket cavity of the pouring mold, that is, the pouring plate is located outside the pouring mold during the turning process, so that the rotation of the pouring plate does not affect the concrete inside the pouring mold; the thickness of the pouring plate is the same as the thickness of the vertical plate, and a positioning mechanism is provided on the rotating shaft, which is used to fix the rotating shaft after the pouring plate is rotated to an appropriate position to prevent the rotating shaft from continuing to rotate, and the dustpan bucket is fixedly connected to the pouring template by a fixing member.

[0029] In this embodiment, in order to facilitate processing and manufacturing, the blanking port is a circular slot, and the baffle plate is a semicircular plate with the same diameter as the blanking port. When pouring concrete, the baffle plate flips to cover the upper semicircular part of the blanking port, and the lower semicircular part of the blanking port is opened, and the concrete enters the casting template from the lower semicircular part of the blanking port; the rotating shaft is horizontally arranged in the center of the vertical plate, and the height of the rotating shaft is higher than the height of the top of the casting template, to prevent the concrete from being poured too high so that the baffle plate cannot form an effective blockage, thereby ensuring the molding quality of the top of the structural column. When pouring to the top of the structural column, the concrete can no longer enter the casting template, and the excess concrete is scraped out from the bucket mouth of the dustpan, and then the baffle plate is flipped from the outside of the casting template to the lower semicircular part of the blanking port, and the baffle plate is compacted until the baffle plate is flush with the vertical plate, and the position of the rotating shaft is fixed by using the positioning mechanism.

[0030] Specifically, the positioning mechanism includes a limit pin, the end of the rotating shaft passes through and extends out of the outside of the dustpan, a positioning hole is provided at the end of the rotating shaft, and a pin hole is provided at the position corresponding to the positioning hole on the top of the casting template. The limit pin passes through the positioning hole and is inserted into the pin hole to prevent the rotating shaft from continuing to rotate and affecting the use effect of the dustpan. The use of the limit pin includes two states, namely, the material baffle is flipped to the upper semicircular part of the blanking port and the material baffle is flipped to the lower semicircular part of the blanking port. During the flipping process, the rotating shaft rotates 180 degrees, and the limit pins can cooperate with the pin hole on the top of the casting template for positioning; two groups of positioning mechanisms are provided, which are located on both sides of the dustpan. The rotating shaft is limited on both sides of the dustpan. When the material baffle is subjected to force, it can ensure uniform force and the structure is more stable.

[0031] In this embodiment, the fixing part includes a connecting bolt, threaded holes facing the outside of the casting template are opened on both sides of the groove, and through holes corresponding to the positions of the threaded holes are opened on the ear plate. The connecting bolts pass through the through holes and are threadedly connected to the threaded holes to fix the dustpan on the casting template, so that the dustpan and the casting template are connected into a whole, making the casting operation of the structural column more convenient.

[0032] The utility model provides a reusable structural column casting funnel with the following advantages: first, the dustpan bucket and the casting template are detachably connected, and the two are fixedly connected and easy to use when casting the structural column. After the casting is completed, both can be disassembled and reused, which is convenient for turnover and transportation; second, the material baffle plate, the vertical plate and the casting template are all flush, without raised steps, which can ensure that the formed structural column has no excess concrete debris, and no additional chiseling is required, thereby reducing labor costs and saving construction time; third, the material baffle plate adopts an upside-down flipping structure, and the positioning method of the limit pin cooperates with the pin hole, which is simple to make, easy to use, and improves construction efficiency.

[0033] In the above embodiment, the blanking opening is a circular notch, and the baffle plate is a semicircular plate with the same diameter as the blanking opening. In other embodiments, the blanking opening can be a rectangular notch, and the baffle plate is half of the rectangle.

[0034] In the above embodiment, the fixing part includes a connecting bolt, threaded holes facing the outside of the casting template are provided on both sides of the groove, through holes corresponding to the positions of the threaded holes are provided on the ear plate, and the connecting bolts pass through the through holes and are threadedly connected to the threaded holes to fix the dustpan to the casting template. In other embodiments, the dustpan and the casting template can be fixed together by welding.

[0035] In the above embodiment, two groups of positioning mechanisms are provided, which are respectively located on both sides of the dustpan, and the positioning mechanism is provided on one side of the dustpan.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A reusable structural column casting funnel, characterized in that: It includes a casting template (1) and a dustpan (2); A groove (101) is provided on the top of the casting template (1), and one end of the dustpan (2) is arranged in the groove (101); The dustpan (2) is a right-angled triangle structure with an opening at the top, comprising a vertical plate (21), an inclined plate (22) and a side plate (23); the vertical plate (21) is fitted with the inner wall of the casting template (1); a blanking opening (201) is provided on the vertical plate (21); a rotating shaft (5) is rotatably provided in the blanking opening (201); a baffle plate (4) is fixed on the rotating shaft (5); the baffle plate (4) can block the lower half of the blanking opening (201), and the baffle plate (4) can be turned upward to the upper half of the blanking opening (201) under the drive of the rotating shaft (5); the thickness of the baffle plate (4) is the same as that of the vertical plate (21); A positioning mechanism is provided on the rotating shaft (5), and the positioning mechanism is used to fix the rotating shaft (5) after the baffle plate (4) rotates to an appropriate position to prevent the rotating shaft (5) from continuing to rotate; The dustpan (2) is fixedly connected to the casting template (1) via a fixing piece.

2. The recyclable structural column casting funnel according to claim 1 is characterized in that: The blanking opening (201) is a circular notch, and the baffle plate (4) is a semicircular plate with the same diameter as the blanking opening (201).

3. The reusable structural column casting funnel according to claim 1 is characterized in that: The rotating shaft (5) is horizontally arranged in the center of the vertical plate (21), and the height of the rotating shaft (5) is higher than the height of the top of the casting template (1).

4. The reusable structural column casting funnel according to claim 1 is characterized in that: The fixing member includes a connecting bolt (7), threaded holes (102) facing the outside of the casting template (1) are provided on both sides of the groove, and a through hole (301) corresponding to the position of the threaded hole (102) is provided on the ear plate (3), and the connecting bolt (7) passes through the through hole (301) and is threadedly connected to the threaded hole (102) to fix the dustpan (2) on the casting template (1).

5. The reusable structural column casting funnel according to claim 1 is characterized in that: The positioning mechanism includes a limit pin (6), an end of the rotating shaft (5) passes through and extends out of the outside of the dustpan (2), a positioning hole is provided at the end of the rotating shaft (5), a latch hole (103) is provided at a position corresponding to the positioning hole on the top of the casting template (1), and the limit pin (6) passes through the positioning hole and is inserted into the latch hole (103).

6. The reusable structural column casting funnel according to claim 5 is characterized in that: The positioning mechanism is provided in two groups, which are respectively located on both sides of the dustpan bucket (2).

Citation Information

Patent Citations

  • Constructional column sealing template

    CN221590401U