Mining intelligent drainage device
Through the intelligent mining drainage device, the automatic control of the mine drainage system is achieved, which solves the problem of low automation, improves drainage efficiency and safety, and reduces production costs.
Patent Information
- Application Number
- CN202421433049.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing mine drainage system has low degree of automation, and it is impossible to automatically turn on and shut down the water pump, which has safety hazards and low drainage efficiency. It is impossible to reasonably arrange the water pump work according to the drainage situation and electricity price changes.
The intelligent mining drainage device is adopted, including the main control module, water level detection module, image acquisition module, clock module and drainage module. It is connected to the ground computer through a wireless communication module to realize data acquisition and remote centralized control. The main control module is used to automatically control the start and stop of the water pump, and optimize the operation of the water pump in combination with the peak and valley periods of electricity prices.
It improves the effective utilization rate of water pumps, reduces production costs, extends service life, reduces accident downtime, improves drainage capacity, and realizes intelligent drainage system operation.
Smart Images

Figure CN223203100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mine drainage monitoring, and more particularly to an intelligent mine drainage device. Background Art
[0002] During underground coal mining, large amounts of water enter the mine tunnels due to natural and production factors, resulting in mine water inrush. The primary function of underground drainage systems is to promptly discharge this water to other areas, thereby ensuring safe mining and the safety of underground workers, and ensuring normal production. Therefore, the safe operation of underground drainage systems is crucial.
[0003] However, most of the existing mine water pump rooms still generally use traditional manually operated drainage, which has a low degree of automation and poor emergency response capabilities. It is unable to automatically start and stop the water pump, which poses a great safety hazard and cannot reasonably arrange the work of the drainage pump according to the specific drainage situation and changes in electricity prices, resulting in low drainage treatment efficiency.
[0004] Therefore, how to provide an intelligent mining drainage device that can solve the above problems is an issue that needs to be urgently addressed by those skilled in the art. Utility Model Content
[0005] In view of this, the utility model provides an intelligent drainage device for mines, which realizes the data collection function of the drainage system, realizes the remote centralized control function, optimizes the operation mode of the pump unit, and realizes intelligent allocation of water pump start and stop according to the collected data and automatic control of the control module, thereby improving the effective utilization rate of the water pump, greatly reducing production costs, extending service life, reducing accident downtime, and improving drainage capacity.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An intelligent drainage device for mines, comprising: a main control module, a water level detection module, an image acquisition module, a clock module and a drainage module;
[0008] The water level detection module, the image acquisition module, and the drainage module are all connected to the main control module, and the clock module is connected to the water level detection module and the main control module.
[0009] Preferably, it also includes: a wireless communication module and a ground host computer;
[0010] The input end of the wireless communication module is communicatively connected to the main control module, and the output end is communicatively connected to the ground host computer.
[0011] Preferably, the wireless communication module includes an industrial Internet and an Ethernet switch connected in sequence, and the Ethernet switch is communicatively connected to the ground host computer via the industrial Internet.
[0012] Preferably, it also includes: a fault detection module and an alarm module;
[0013] The fault detection module and the alarm module are both connected to the main control module.
[0014] Preferably, the fault detection module includes: a pressure detection unit and a vacuum detection unit.
[0015] Preferably, the water level detection module includes: a low water level detection unit and a high water level detection unit.
[0016] Preferably, a switching switch is provided between the image acquisition module and the main control module.
[0017] Preferably, the drainage module comprises: a driving device, a plurality of driving switches and water pumps whose number matches the number of the driving switches;
[0018] The driving device is connected to the main control module, the driving device is connected to the plurality of driving switches, and the driving switches are connected to the water pump.
[0019] Preferably, a valve is provided at the water outlet of the water pump, and the valve is connected to the driving device.
[0020] Preferably, it further comprises: a display module, wherein the display module is connected to the main control module.
[0021] It can be seen from the above technical solutions that, compared with the prior art, the present invention provides an intelligent drainage device for mines, which has the following beneficial effects:
[0022] 1. The utility model adopts some relatively sensitive sensors to collect mine water data information in real time, processes the received data through the main control module, and determines the automatic start and stop control of the water pump and the number of starts according to the changes in liquid level and the peak and valley sections of electricity prices, to ensure the intelligent operation of the drainage system.
[0023] 2. The utility model realizes drainage system data collection, drainage system intelligent control, water pump unit energy consumption and health assessment, and drainage system fault intelligent alarm.
[0024] 3. The utility model realizes the peak-cutting and valley-filling function of the drainage system based on the collected data and by utilizing the main control module for automatic control, thereby reducing unnecessary energy waste and having a simple structure and being easier to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0026] Figure 1 This is a structural schematic diagram of an intelligent drainage device for mining provided by the utility model. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1 As shown, the embodiment of the utility model discloses an intelligent drainage device for mines, comprising: a main control module 1, a water level detection module 2, an image acquisition module 3, a clock module 4 and a drainage module 5;
[0029] The water level detection module 2 , the image acquisition module 3 , and the drainage module 5 are all connected to the main control module 1 , and the clock module 4 is connected to the water level detection module 2 and the main control module 1 .
[0030] In a specific embodiment, the water level detection module 2 includes: a low water level detection unit 21 and a high water level detection unit 22, wherein the low water level detection unit 21 and the high water level detection unit 22 can both be implemented using an ultrasonic liquid level sensor of model FST700-CS01, which respectively collects the low water level data and high water level data of the water tank storing water underground; the image acquisition module 3 is used to detect image data in the water tank according to drainage needs, and can be implemented using a mining intrinsically safe camera.
[0031] Specifically, the clock module 4 may include a clock unit 1 41 and a clock unit 2 42 , which respectively correspond to determine the time when the low water level detection unit 21 and the high water level detection unit 22 collect data.
[0032] In a specific embodiment, it also includes: a wireless communication module 6, a ground host computer 7;
[0033] The input end of the wireless communication module 6 is connected to the main control module 1 for communication, and the output end is connected to the ground host computer 7 for communication.
[0034] In a specific embodiment, the wireless communication module 6 includes an industrial Internet 61 and an Ethernet switch 62 connected in sequence, and the Ethernet switch 62 is communicatively connected to the ground host computer 7 through the industrial Internet 61.
[0035] Specifically, the Industrial Internet 61 can be a 10G industrial ring network, which can transmit data to the ground host computer more quickly.
[0036] In a specific embodiment, it further includes: a fault detection module 8 and an alarm module 9;
[0037] The fault detection module 8 and the alarm module 9 are both connected to the main control module 1 and are used to detect fault data underground. When a fault occurs, the alarm module 9 is used to issue an alarm prompt.
[0038] In a specific embodiment, the fault detection module 8 includes: a pressure detection unit 81 and a vacuum detection unit 82, wherein the pressure detection unit 81 is used to detect the water pressure in the water tank, and can be implemented by a pressure sensor with model MIK-P300. The vacuum detection unit 82 can be implemented using a vacuum / absolute pressure transmitter with model HM27, which is used to detect the vacuum degree of the water seal device in the water tank.
[0039] In a specific embodiment, a switch 10 is provided between the image acquisition module 3 and the main control module 1 .
[0040] In a specific embodiment, the drainage module 5 includes: a driving device 51, a plurality of driving switches 52 and water pumps 53 having the same number as the driving switches 52;
[0041] The driving device 51 is connected to the main control module 1 , the driving device 51 is connected to a plurality of driving switches 52 , and the driving switches 52 are connected to the water pump 53 .
[0042] In a specific embodiment, a valve 54 is provided at the water outlet of the water pump 53 , and the valve 54 is connected to the driving device 51 . The speed of drainage can be adjusted by adjusting the opening of the valve 54 .
[0043] In a specific embodiment, it further includes: a display module 11 , which is connected to the main control module 1 .
[0044] The specific working process of this utility model is as follows:
[0045] The main control module 1 is used to realize the overall control function of the drainage device and can be implemented using a Siemens S7-1200 series PLC. The main control module 1 pre-stores low water level threshold, high water level threshold, pressure threshold, vacuum threshold and pre-set electricity price peak and valley period information; the water level detection module 2 includes a low water level detection unit 21 and a high water level detection unit 22, which respectively detect the low liquid level data and high liquid level data of the water tank used to collect water stored in the mine, and at the same time determine the first collection time and the second collection time corresponding to the low water level detection unit 21 and the high water level detection unit 22 respectively through the clock unit 1 41 and the clock unit 2 42;
[0046] When the main control module 1 determines that the low water level data is less than or equal to the low water level threshold, it indicates that the water volume is low. At this time, the main control module 1 outputs a control instruction to the drive device 51. The drive device 51 only controls one drive switch 52 to close and then drives a water pump 53 to continue draining water. At the same time, when the main control module 1 determines that the first collection time is during the peak electricity price period, it can wait until the valley electricity price period. When the first collection time is during the valley electricity price period, it can operate normally.
[0047] When the main control module 1 determines that the low water level data is greater than the low water level threshold but has not reached the high water level threshold, it indicates that the water tank has stored a certain amount of water. At the same time, when the main control module 1 determines that the first acquisition time is in the electricity price valley period, the main control module 1 outputs a control instruction to the drive device 51. The drive device 51 can control multiple drive switches 52 to close (such as 2) and then drive a water pump 53 (the number of water pumps 53 is 2) and adjust the opening of the valve 54 to continue draining water to maintain a stable water level. At the same time, the main control module 1 determines the time between the first acquisition time and the electricity price peak period through the existing control program. If the time distance is close (such as 10 minutes), the main control module 1 controls the drive device 51 to drive all the drive switches 52 to close, and then the drive switches 52 drive all the water pumps 53 to work, so as to discharge more water in the electricity price valley period. When the electricity price peak period is reached, only one set of drive switches 52 and water pumps 53 are kept working. If the time distance is far, no adjustment is required.
[0048] When the main control module 1 determines that the first collection time is in the peak period of electricity price, the main control module 1 determines the time between the first collection time and the valley period of electricity price through the existing program. If the time distance is close (such as 10 minutes), the main control module 1 adjusts the opening of the valve 54 to continue draining water while maintaining the operation of the existing water pump 53 until the valley period of electricity price. If the time distance is far, the main control module 1 outputs a control instruction to the drive device 51. The drive device 51 can control multiple drive switches 52 to close (such as 2) and then drive a water pump 53 (the number of water pumps 53 is 2) and adjust the opening of the valve 54 to continue draining water to maintain a stable water level.
[0049] When the main control module 1 receives the high water level data collected by the high water level detection unit 22, when the high water level data is less than or equal to the high water level threshold, it means that the water volume is large, and another water pump is turned on for drainage on the basis of the original number of working water pumps; when the high water level data is greater than the high water level threshold, it means that the water volume is large, and all the remaining water pumps are turned on for drainage on the basis of the original number of working water pumps, while adjusting the opening of the valve 54 to the maximum, and an alarm is issued at the same time.
[0050] When the main control module 1 works for a period of time, the water in the water tank may accumulate silt due to long-term use, affecting the subsequent water storage in the water tank. The main control module 1 drives the switching switch to turn on the image acquisition module 3 to collect images, and the main control module 1 uses a preset image processor to process the area and thickness of the silt. If the area and thickness reach the preset threshold, an alarm will be issued. Pressure data and vacuum data can also be collected and compared with the corresponding pressure threshold and vacuum threshold. If they do not meet the requirements, an alarm will be issued. The above-mentioned collected data and processing process can be sent to the ground host computer through the wireless communication module.
[0051] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.
[0052] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A mine intelligent drainage device, characterized in that: include: A main control module (1), a water level detection module (2), an image acquisition module (3), a clock module (4), and a drainage module (5); The water level detection module (2), the image acquisition module (3), and the drainage module (5) are all connected to the main control module (1), and the clock module (4) is connected to the water level detection module (2) and the main control module (1); It also includes: a fault detection module (8) and an alarm module (9), the fault detection module (8) and the alarm module (9) are both connected to the main control module (1), wherein the fault detection module (8) includes: a pressure detection unit (81) and a vacuum detection unit (82); A switching switch (10) is provided between the image acquisition module (3) and the main control module (1); When the main control module (1) operates for a period of time, the main control module (1) drives the switching switch to turn on the image acquisition module (3) to perform image acquisition.
2. The intelligent drainage device for mines according to claim 1, characterized in that: Also includes: Wireless communication module (6), ground host computer (7); The input end of the wireless communication module (6) is in communication connection with the main control module (1), and the output end is in communication connection with the ground host computer (7).
3. The intelligent drainage device for mines according to claim 2, characterized in that: The wireless communication module (6) includes an industrial Internet (61) and an Ethernet switch (62) connected in sequence, and the Ethernet switch (62) is communicatively connected to the ground host computer (7) via the industrial Internet (61).
4. The intelligent drainage device for mines according to claim 1, characterized in that: The water level detection module (2) comprises a low water level detection unit (21) and a high water level detection unit (22).
5. The intelligent drainage device for mines according to claim 1, characterized in that: The drainage module (5) comprises: a driving device (51), a plurality of driving switches (52), and water pumps (53) whose number matches the number of the driving switches (52); The driving device (51) is connected to the main control module (1), the driving device (51) is connected to a plurality of driving switches (52), and the driving switches (52) are connected to the water pump (53).
6. The intelligent drainage device for mines according to claim 5, characterized in that: A valve (54) is provided at the water outlet of the water pump (53), and the valve (54) is connected to the driving device (51).
7. The intelligent drainage device for mines according to claim 1, characterized in that: Also includes: A display module (11), wherein the display module (11) is connected to the main control module (1).