Paster skeleton

By designing a patch skeleton with an I-shaped structure and using a trapezoidal and rectangular winding seat, the existing inductor skeleton occupies a large space and high damage rate for hanging wires is solved, and a smaller PCB board occupancy and lower loss rate is achieved.

CN223206096UActive Publication Date: 2025-08-08TONGXIANG YAORUN ELECTRONICS
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Patent Information

Application Number
CN202422036320.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-08
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The base width of the existing inductor skeleton is large, occupies a large size of the PCB board, and the height of the winding board is equal to the height of the winding seat, resulting in a high breakage rate when hanging the wire.

Method used

A patch skeleton with an I-shaped structure is designed, using phenolic plastic material, and the winding seat is a combination of trapezoidal seat and rectangular seat. A rounded corner is set at the junction of the winding seat and the rectangular seat. The height of the winding seat is equal to the height of the rectangular seat, reducing the side width of the base and optimizing the winding structure.

Benefits of technology

It reduces the space occupied by the PCB board, reduces the impact of tension when hanging wires, and reduces the product loss rate to less than 0.5%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a patch framework, and belongs to the field of electronic elements. The patch framework is of an I-shaped structure and comprises a framework body, a top plate, a base and a winding structure, the top plate and the base are fixed to the two ends of the framework body respectively, the winding structure is fixed to the base, a framework through hole is formed in the framework body, a top plate through groove is formed in the top plate, and the winding structure is fixed to the top plate through groove. The winding structure is structurally characterized in that the winding structure comprises a winding seat, a winding clamping table, a winding clamping groove and a wire inlet groove, the winding seat is fixed to the side face of the base, the winding clamping table is fixed to the winding seat, the winding clamping groove is formed, the winding clamping table is fixed to the winding seat, the winding clamping groove is formed, and the wire inlet groove is communicated with the winding clamping groove. The wire inlet groove is formed in the base, and the wire inlet groove is located above the wire winding seat; the winding seat comprises a trapezoidal seat and a rectangular seat, the trapezoidal seat is fixed with the rectangular seat, and the winding clamping table is fixed on the rectangular seat.
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Description

Technical Field

[0001] The utility model relates to a patch frame and belongs to the field of electronic components. Background Art

[0002] Inductors are components that convert electrical energy into magnetic energy and store it. They are widely used in a variety of electronic products, including aerospace, aviation, communications, and household appliances. An inductor typically consists of a bobbin, windings, a shielding cover, packaging materials, and a magnetic or iron core. Inductor bobbins in existing technology typically have pins. There are two main production methods: 1. During the integral injection molding of the inductor bobbin within a mold, the pins are placed within the mold, forming the inductor bobbin and pins as a single piece; 2. After the inductor bobbin is injection-molded, the pins are soldered to the inductor bobbin.

[0003] In view of this, an inductor frame is disclosed in the patent document with application number 201820184958.4. The inductor frame in the above-mentioned prior art has a large side width of the base 3 (i.e., the side width of the base 3 in the present application). Figure 6 The winding base 41 is arranged in a rectangular structure, and the height of the winding clamp 42 is equal to the height of the winding base 41. Due to the influence of the tension when hanging the wire, the overall breakage rate reaches 3%. Utility Model Content

[0004] The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a patch skeleton with a reasonable structural design.

[0005] The technical solution adopted by the utility model to solve the above problems is: the patch skeleton is arranged in an I-shaped structure, which includes a skeleton body, a top plate, a base and a winding structure, the top plate and the base are respectively fixed at two ends of the skeleton body, the winding structure is fixed on the base, the skeleton body is provided with a skeleton through hole, the top plate is provided with a top plate through groove, the base is provided with a base through groove, the two ends of the skeleton through hole are respectively connected with the top plate through groove and the base through groove. Its structural characteristics are: the winding structure includes a winding seat, a winding clamping platform, a winding clamping slot and a wire entry slot, the winding seat is fixed on the side of the base, the winding clamping platform is fixed on the winding seat and forms a winding clamping slot, the wire entry slot is arranged on the base, and the wire entry slot is located above the winding seat; the winding seat includes a trapezoidal seat and a rectangular seat, the trapezoidal seat is fixed to the rectangular seat, and the winding clamping platform is fixed on the rectangular seat.

[0006] Furthermore, a rounded corner R is provided at the junction of the winding clamping platform and the rectangular seat.

[0007] Furthermore, the length of the skeleton through hole, the length of the top plate through groove, and the length of the base through groove are all equal and are all L.

[0008] Furthermore, the material of the patch skeleton is phenolic plastic.

[0009] Furthermore, the wire entry slot is arranged at an angle.

[0010] Compared with the prior art, the present invention has the following advantages: the side width of the base in the patch frame (ie the side width of the present invention) Figure 6 The L2-L4 in the middle is small, which can reduce the size of the PCB board. In addition, since the upper part of the winding seat is a trapezoidal seat and the lower part is a rectangular seat, and the height of the winding clamp is equal to the height of the rectangular seat, the influence of tension when hanging the wire is small, and the product loss rate can be controlled within 0.5%. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the patch skeleton of an embodiment of the utility model.

[0012] Figure 2 It is a schematic diagram of the three-dimensional structure of the patch skeleton of an embodiment of the utility model.

[0013] Figure 3 It is a schematic diagram of the main structure of the patch skeleton of an embodiment of the present utility model.

[0014] Figure 4 It is a left-side structural schematic diagram of the patch skeleton of an embodiment of the present utility model.

[0015] Figure 5 It is a schematic diagram of the top structure of the patch skeleton of an embodiment of the utility model.

[0016] Figure 6 It is a bottom view structural diagram of the patch frame of an embodiment of the utility model.

[0017] In the figure: skeleton body 1, top plate 2, base 3, winding structure 4,

[0018] Skeleton through hole 11,

[0019] Top plate slot 21,

[0020] Base through slot 31,

[0021] Winding seat 41, winding clamping platform 42, winding clamping slot 43, wire entry slot 44, trapezoidal seat 45, rectangular seat 46. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0023] Example

[0024] See also Figures 1 to 6 As shown, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, if there are references to terms such as "upper", "lower", "left", "right", "middle" and "one" in this specification, they are only for the convenience of description and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of the implementation of the present invention without substantially changing the technical content.

[0025] The patch skeleton in this embodiment is arranged in an I-shaped structure and is made of phenolic plastic. It includes a skeleton body 1, a top plate 2, a base 3 and a winding structure 4. The top plate 2 and the base 3 are respectively fixed at the two ends of the skeleton body 1, and the winding structure 4 is fixed on the base 3. A skeleton through hole 11 is provided on the skeleton body 1, a top plate through groove 21 is provided on the top plate 2, and a base through groove 31 is provided on the base 3. The two ends of the skeleton through hole 11 are respectively connected to the top plate through groove 21 and the base through groove 31.

[0026] The winding structure 4 in this embodiment includes a winding seat 41, a winding clamping platform 42, a winding clamping slot 43 and a wire entry slot 44. The winding seat 41 is fixed to the side of the base 3, the winding clamping platform 42 is fixed on the winding seat 41 and forms the winding clamping slot 43. The wire entry slot 44 is arranged on the base 3, and the wire entry slot 44 is located above the winding seat 41; the wire entry slot 44 is arranged at an angle.

[0027] The winding seat 41 in this embodiment includes a trapezoidal seat 45 and a rectangular seat 46. The trapezoidal seat 45 is fixed to the rectangular seat 46. The winding clamping platform 42 is fixed on the rectangular seat 46. A rounded corner R is provided at the junction of the winding clamping platform 42 and the rectangular seat 46. The length of the skeleton through hole 11, the length of the top plate through groove 21, and the length of the base through groove 31 are all equal and are all L4.

[0028] When winding the copper wire onto the winding skeleton body 1, first wind the copper wire onto the winding seat 41 on one side of the base 3 so that the copper wire is in the winding clamping groove 43. The winding clamping base 42 can effectively prevent the copper wire from escaping from the winding seat 41. Then the copper wire passes through the wire entry groove 44 and is wound onto the skeleton body 1. When the wire is wound to a certain number of turns, the copper wire is fixed to the winding seat 41 on the other side of the base 3.

[0029] The length of the top plate 2 is L1, and the value range of L1 is 16.8±0.3mm;

[0030] The length of the base 3 is L2, and the value range of L2 is 15.4±0.3mm;

[0031] The length of the skeleton body 1 is L3, and the value range of L3 is 11.6±0.3mm;

[0032] The length of the skeleton through hole 11 is L4, and the value range of L4 is 9.6±0.3mm;

[0033] The distance between the outer edges of the two winding clamps 42 is L5, and the value range of L5 is 21.8±0.3mm;

[0034] The distance between the inner edges of the two winding clamps 42 is L6, and the value range of L6 is 19.8±0.3mm;

[0035] The length of the winding clamp 42 is L7, and L7 is 1 mm;

[0036] The width of the top plate 2 is W1, and the value range of W1 is 11.6±0.3mm;

[0037] The width of the base 3 is W2, and the value range of W2 is 17.4±0.3mm;

[0038] The width of the skeleton body 1 is W3, and the value range of W3 is 7.8±0.3mm;

[0039] The distance between the two wire entry slots 44 is W4, and the value range of W4 is 5.4±0.3mm;

[0040] The width of the wire entry slot 44 is W5, and the value range of W5 is 3.6±0.3mm;

[0041] The top edge width of the winding seat 41 is W6, and the value range of W6 is 2.5±0.3mm;

[0042] The bottom width of the winding seat 41 is W7, and the value range of W7 is 3.1±0.3mm;

[0043] The width W8 of the skeleton through hole 11 is in the range of 5.6±0.3 mm.

[0044] The distance between the two winding slots 43 is W9, and the value range of W9 is 13±0.3mm;

[0045] The width of the winding clamp 42 is W10, which is 0.5 mm.

[0046] The distance between the two winding seats 41 is W11, and the value range of W11 is 6.8±0.3mm;

[0047] The sum of the widths of the winding seat 41 and the winding clamping platform 42 is W12, and W12 is 3.6 mm.

[0048] The height of the top plate 2 is H1, and the value range of H1 is 2.9±0.3mm;

[0049] The height of the base 3 is H2, and the value range of H2 is 4.4±0.3mm;

[0050] The height of the skeleton body 1 is H3, and the value range of H3 is 8.5±0.3mm;

[0051] Among them, the height of the patch frame is H4, and the value range of H4 is 15.8±0.3mm;

[0052] The distance between the bottom of the top plate through groove 21 and the top of the base through groove 31 is H5, and the value range of H5 is 10.4±0.3mm;

[0053] The height of the bottom of the top plate through groove 21 is H6, and H6 is 0.9 mm;

[0054] The height of the top of the base through groove 31 is H7, and H7 is 1 mm;

[0055] The height of the winding seat 41 is H8, and the value range of H8 is 2.6±0.3mm;

[0056] The height of the winding clamp 42 is H9, and the value range of H9 is 1.4±0.3 mm.

[0057] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is merely an example of the structure of the utility model. Any equivalent changes or simple changes made based on the structure, features and principles described in the concept of the utility model patent are included in the scope of protection of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should fall within the scope of protection of the utility model.

Claims

1. A patch skeleton, which is arranged in an I-shaped structure, comprises a skeleton body (1), a top plate (2), a base (3) and a winding structure (4), wherein the top plate (2) and the base (3) are respectively fixed to two ends of the skeleton body (1), and the winding structure (4) is fixed to the base (3), the skeleton body (1) is provided with a skeleton through hole (11), the top plate (2) is provided with a top plate through groove (21), and the base (3) is provided with a base through groove (31), and the two ends of the skeleton through hole (11) are respectively communicated with the top plate through groove (21) and the base through groove (31), and is characterized in that: The winding structure (4) comprises a winding seat (41), a winding clamping platform (42), a winding clamping slot (43) and a wire entry slot (44); the winding seat (41) is fixed to the side of the base (3); the winding clamping platform (42) is fixed on the winding seat (41) and forms the winding clamping slot (43); the wire entry slot (44) is arranged on the base (3) and is located above the winding seat (41); the winding seat (41) comprises a trapezoidal seat (45) and a rectangular seat (46); the trapezoidal seat (45) is fixed to the rectangular seat (46); and the winding clamping platform (42) is fixed to the rectangular seat (46).

2. The patch skeleton according to claim 1, characterized in that: A rounded corner R is provided at the junction of the winding clamping platform (42) and the rectangular seat (46).

3. The patch skeleton according to claim 1, characterized in that: The length of the skeleton through hole (11), the length of the top plate through slot (21), and the length of the base through slot (31) are all equal and are all L4.

4. The patch skeleton according to claim 1, characterized in that: The material of the patch skeleton is phenolic plastic.

5. The patch skeleton according to claim 1, characterized in that: The wire entry groove (44) is arranged obliquely.

Citation Information

Patent Citations

  • Inductor framework

    CN208335964U