Segmented washing-free bag type filter
By designing a segmented bag filter without flushing, using a segmented shell structure and an automatic decompression mechanism, the existing bag filter needs to be frequently disassembled and cleaned manually, and automatic slag collection and decompression are achieved, extending the filter life and reducing production costs.
Patent Information
- Application Number
- CN202422500777.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-16
AI Technical Summary
Existing bag filters require frequent disassembly and cleaning, resulting in low operating efficiency, high labor intensity, easy damage to the filter bag, short filter life and increased production costs, and easy damage to the self-cleaning structure and short service life.
A segmented-type flush-free bag filter is designed, adopting a segmented-type shell structure, combining support mechanism, filter mechanism and decompression mechanism to achieve automatic slag collection and decompression removal. Through the combination of support frame, support column, support beam, filter cartridge, filter bag and decompression cartridge, automatic decompression removal is achieved without manual flushing.
It simplifies the operation process, reduces manual maintenance needs, extends the service life of the filter, reduces production costs, and improves filtering effect and equipment reliability.
Smart Images

Figure CN223209096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filters, in particular to a segmented flush-free bag filter. Background Art
[0002] The bag filter is a novel filtration system which generally adopts the method of feeding liquid into the filter bag from the upper end, and providing a filter basket support outside the filter bag, so that the clear liquid flows out of the filter bag to the outlet at the lower end of the filter, and the filter residue is trapped in the filter bag. After a period of use, a lot of solid filter residue will be trapped in the filter bag. Therefore, the filter needs to be opened manually at regular intervals, and dozens of bolts need to be unscrewed when opening the filter, which not only has low operation efficiency but also increases the labor intensity of workers. After opening the filter, the filter bag needs to be manually taken out for cleaning or replacement, and then the filter bag is put back into the filter, which not only requires regular and regular manual maintenance, but also has troublesome and laborious disassembly and maintenance process. In addition, the existing bag filter has the following disadvantages during use: the filter bag needs to be manually cleaned, which increases the consumption of human resources; manual cleaning can easily cause the filter bag to be damaged, increasing the probability of filter bag damage; frequent disassembly of the filter causes the filter life to be shortened, affecting production capacity; the residue in the filter bag has a large moisture content, which is not only inconvenient to collect, but also leads to waste of water resources and increases production cost.
[0003] The Chinese utility model patent application number: 202323082475.3 discloses a self-cleaning bag filter, comprising a filter body, the bottom of the filter body is fixedly connected to a sewage pipe, the surface of the sewage pipe is provided with an opening and closing mechanism, the interior of the filter body is fixedly connected to a support plate, one side of the filter body is provided with a reciprocating mechanism, the reciprocating mechanism includes a control box installed on one side of the filter body, and the inner wall of the control box is fixedly connected to a control motor. However, the filtering structure of this self-cleaning bag filter is relatively complex, and it realizes the self-cleaning function of the filter by cooperating with multiple groups of components. If a component is damaged, the cleaning structure as a whole will be scrapped, affecting the self-cleaning function of the filter. It has a high rate of wear and tear and a short service life, which is not conducive to its popularization and use. Utility Model Content
[0004] The utility model aims to provide a segmented flush-free bag filter.
[0005] In order to achieve the above purpose, the technical solution proposed by the utility model is:
[0006] A segmented, flush-free bag filter comprises a filter body, which is vertically arranged in a water treatment system. The filter body also comprises a support mechanism for providing installation support for the filter body, a filtering mechanism for filtering raw water, and a cleaning mechanism for removing impurities from the filtering mechanism. The support mechanism is assembled on one side of the filter body, the filtering mechanism is arranged inside the filter body, and the cleaning mechanism is configured on the inner side of the filtering mechanism.
[0007] The support mechanism includes a support frame and support columns. The support frame is arranged on one side of the filter body and is fixedly connected to the filter body. The support columns are provided in several groups. Each group of support columns consists of two columns arranged side by side and spaced apart. Several groups of support columns are arranged side by side and spaced apart on the side of the support frame away from the filter body and are fixedly connected to the support frame.
[0008] It also includes support beams, which are provided in two groups. The two groups of support beams are symmetrically arranged between several groups of support columns and fixedly connected to the support columns. The filter body is arranged in the water treatment system through the support frame, the support columns and the support beams.
[0009] The filter body includes a filter housing, a filter access plate and a guide shell. The filter housing is provided with several groups. Several groups of the filter housings are arranged side by side and adjacent to each other and are connected to each other. Several groups of the filter access plates are provided corresponding to the several groups of the filter housings. Several groups of the filter access plates are respectively arranged on one side of the several groups of the filter housings and are fixedly connected to the corresponding filter housings by mounting bolts. The guide shell is provided at the bottom of the filter housing at the lower end and is connected to the corresponding filter housing. Several groups of the filter housings and the guide shell together constitute a segmented filter structure.
[0010] It also includes a water inlet and a water outlet electric valve. The water inlet is arranged on one side of the filter housing at the upper end and is connected to the corresponding filter housing. The water outlet electric valve is arranged on one side of the guide shell close to the support frame and is fixedly connected to the guide shell.
[0011] The filtering mechanism includes a partition plate, a filter cartridge and a filter bag. The partition plate is arranged inside the filter housing and fixedly connected to the filter housing. The filter cartridge is arranged at the bottom of the partition plate and fixedly connected to the partition plate. A filter opening is provided in the middle of the partition plate corresponding to the filter cartridge. The filter bag is mounted on the outside of the filter cartridge and fixedly connected to the partition plate by screws.
[0012] The impurity removal mechanism includes a impurity removal net cylinder, an impurity removal bracket and a sliding assembly. The impurity removal net cylinder is arranged on the inner side of the filter cylinder, the impurity removal bracket is arranged at the upper end of the impurity removal net cylinder and is fixedly connected to the impurity removal net cylinder, and there are two groups of sliding assemblies. The two groups of sliding assemblies are symmetrically arranged on both sides of the interior of the filter housing and located above the partition plate. The impurity removal net cylinder is slidably connected to the filter housing through the impurity removal bracket and the sliding assembly.
[0013] The sliding assembly includes a sliding guide rail, a sliding electric cylinder and a sliding slider. The sliding guide rail is arranged on the inner side wall of the filter housing and is fixedly connected to the corresponding filter housing. The sliding electric cylinder is arranged at the upper end of the sliding guide rail and is fixedly connected to the sliding guide rail. The sliding slider is arranged on the side of the sliding guide rail away from the filter housing and is slidably connected to the sliding guide rail. The sliding slider is fixedly connected to the impurity removal bracket.
[0014] It also includes an electric control unit, which is arranged on one side of the filter housing at the upper end and fixedly connected to the filter housing. The electric control unit is electrically connected to the water outlet electric valve and the sliding electric cylinder.
[0015] The guide shell is configured as a wedge-shaped shell structure, the upper end of the filter body is the water inlet end and the lower end thereof is the water outlet end.
[0016] The beneficial effects of the utility model are:
[0017] The structure is simple, and the filter body adopts a segmented shell structure. The support mechanism can provide stable installation support for the segmented filter structure. It is equipped with a filtering mechanism and a debris removal mechanism to automatically collect residue and remove debris from the filter cartridge after filtration. There is no need to flush or maintain the filter cartridge, which can ensure the filtering effect of the filter cartridge and filter bag and extend the service life of the filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a cross-sectional view of the filter of the utility model;
[0020] Figure 3 This is the electrical connection diagram of the utility model.
[0021] In the figure: 1. Support frame; 2. Support column; 3. Support beam; 4. Filter housing; 5. Filter inspection panel; 6. Diversion shell; 7. Water inlet; 8. Water outlet electric valve; 9. Partition plate; 10. Filter cartridge; 11. Filter bag; 12. Debris removal net cylinder; 13. Debris removal bracket; 14. Sliding guide rail; 15. Sliding electric cylinder; 16. Sliding slider; 17. Electronic control unit. DETAILED DESCRIPTION
[0022] The present invention is described in further detail below with reference to the accompanying drawings.
[0023] A segmented, flush-free bag filter comprises a filter body, which is vertically arranged in a water treatment system, and further comprises a support mechanism for providing mounting support for the filter body, a filtering mechanism for filtering raw water, and a cleaning mechanism for cleaning the filtering mechanism. The support mechanism is assembled on one side of the filter body, the filtering mechanism is arranged inside the filter body, and the cleaning mechanism is arranged on the inner side of the filtering mechanism. The overall structural diagram of the utility model is shown as follows: Figure 1 shown.
[0024] The support mechanism includes a support frame 1 and a support column 2. The support frame 1 is arranged on one side of the filter body and is fixedly connected to the filter body. The support columns 2 are provided in several groups. Each group of support columns 2 consists of two columns arranged side by side and spaced apart. Several groups of support columns 2 are arranged side by side and spaced apart on the side of the support frame 1 away from the filter body and are fixedly connected to the support frame 1. The support mechanism cooperates with the support frame 1 and the support columns 2 to provide stable installation support for the filter body, wherein the support frame 1 is used to form a support structure together with the support columns 2, thereby providing stable installation support for the filter body, and the support columns 2 are used to arrange the filter body in the water treatment system through the support frame 1.
[0025] It also includes support beams 3, which are provided in two groups. The two groups of support beams 3 are symmetrically arranged between several groups of support columns 2 and are fixedly connected to the support columns 2. The filter body is arranged in the water treatment system through the support frame 1, support columns 2 and support beams 3, wherein the support beams 3 are used to enhance the supporting strength of the support frame 1 and the support columns 2.
[0026] The filter body includes a filter housing 4, a filter access plate 5 and a guide shell 6. The filter housing 4 is provided with several groups. Several groups of filter housings 4 are arranged adjacent to each other and are communicated with each other. The filter access plates 5 are provided with several groups corresponding to the several groups of filter housings 4. Several groups of filter access plates 5 are respectively arranged on one side of several groups of filter housings 4 and are fixedly connected to the corresponding filter housings 4 by mounting bolts. The guide shell 6 is provided at the bottom of the filter housing 4 at the lower end and is communicated with the corresponding filter housing 4. Several groups of filter housings 4 and the guide shell 6 together constitute a segmented filter structure. The guide shell 6 is provided as a wedge-shaped shell structure. The upper end of the filter body is the water inlet end and the lower end is the water outlet end. The filter body cooperates with the filter housing 4, the filter inspection plate 5 and the guide shell 6 to form a segmented filter structure to facilitate the staff to inspect and repair the filter. Among them, multiple groups of filter housings 4 are used to form a segmented filter structure. The filter inspection plate 5 is used as a detachable inspection plate on the side of the filter housing 4 to meet the staff's needs for inspecting the filter. The guide shell 6 is used as a guide structure at the lower part of the filter body to guide the filtered water. The guide shell 6 with a wedge-shaped shell structure can avoid residual water inside the filter body. The cross-sectional view of the filter of the utility model is as follows Figure 2 shown.
[0027] It also includes a water inlet 7 and a water outlet electric valve 8. The water inlet 7 is arranged on one side of the filter housing 4 located at the upper end and is connected to the corresponding filter housing 4. The water outlet electric valve 8 is arranged on one side of the guide shell 6 close to the support frame 1 and is fixedly connected to the guide shell 6. The water inlet 7 is used as a water inlet structure on the filter to meet the water inlet demand of the filter, and the water outlet electric valve 8 is used as a water outlet structure at the lower part of the guide shell 6 to control the opening and closing of the filter outlet.
[0028] The filtration mechanism includes a partition plate 9, a filter cartridge 10 and a filter bag 11. The partition plate 9 is arranged inside the filter housing 4 and fixedly connected to the filter housing 4. The filter cartridge 10 is arranged at the bottom of the partition plate 9 and fixedly connected to the partition plate 9. A filter opening is provided in the middle of the partition plate 9 corresponding to the filter cartridge 10. The filter bag 11 is mounted on the outside of the filter cartridge 10 and fixedly connected to the partition plate 9 by screws. The filtration mechanism cooperates with the partition plate 9, the filter cartridge 10 and the filter bag 11 to form a bag-type filtration structure to filter the raw water, wherein the partition plate 9 is used to separate the internal space of the filter body and provide installation support for the filter cartridge 10 and the filter bag 11. The filter cartridge 10 is used to perform initial filtration of the raw water, and the filter bag 11 is used to form a bag-type filtration structure together with the filter cartridge 10 to perform double filtration operations on the raw water.
[0029] The impurity removal mechanism includes a impurity removal net cylinder 12, a impurity removal bracket 13 and a sliding assembly. The impurity removal net cylinder 12 is arranged on the inner side of the filter cylinder 10. The impurity removal bracket 13 is arranged at the upper end of the impurity removal net cylinder 12 and is fixedly connected to the impurity removal net cylinder 12. The sliding assembly is provided with two groups. The two groups of sliding assemblies are symmetrically arranged on both sides of the interior of the filter housing 4 and are located above the partition plate 9. The impurity removal net cylinder 12 is slidably connected to the filter housing 4 through the impurity removal bracket 13 and the sliding assembly. The impurity removal mechanism is equipped with the impurity removal net cylinder 12, the impurity removal bracket 13 and the sliding assembly. Together, they constitute an automatic impurity removal structure inside the filter to automatically remove impurities from the filter cartridge 10, without the need for staff to flush and maintain the filter cartridge 10. The impurity removal mesh cylinder 12 is used as a slag collecting structure inside the filter cartridge 10 to collect impurities in the raw water. The impurity removal bracket 13 is used to connect the impurity removal mesh cylinder 12 with the sliding assembly. The sliding assembly is used to drive the impurity removal mesh cylinder 12 to slide through the impurity removal bracket 13, thereby bringing impurities out of the filter cartridge 10 after filtration is completed to avoid impurities remaining in the filter cartridge 10.
[0030] The sliding assembly includes a sliding guide rail 14, a sliding electric cylinder 15 and a sliding slider 16. The sliding guide rail 14 is arranged on the inner side wall of the filter housing 4 and is fixedly connected to the corresponding filter housing 4. The sliding electric cylinder 15 is arranged on the upper end of the sliding guide rail 14 and is fixedly connected to the sliding guide rail 14. The sliding slider 16 is arranged on the side of the sliding guide rail 14 away from the filter housing 4 and is slidably connected to the sliding guide rail 14. The sliding slider 16 is fixedly connected to the impurity removal bracket 13. The sliding assembly cooperates with the sliding guide rail 14, the sliding electric cylinder 15 and the sliding slider 16 to provide sliding support for the impurity removal net drum 12. The sliding guide rail 14 is used to provide installation support for the sliding electric cylinder 15 and provide sliding support for the sliding slider 16. The sliding electric cylinder 15 is used to drive the sliding slider 16 to slide along the sliding guide rail 14. The sliding slider 16 is used to provide installation support for the impurity removal net drum 12 through the impurity removal bracket 13 and drive the impurity removal net drum 12 to slide under the action of the sliding electric cylinder 15, thereby providing sliding support for the impurity removal net drum 12.
[0031] The utility model also includes an electric control unit 17, which is arranged on one side of the filter housing 4 at the upper end and is fixedly connected to the filter housing 4. The electric control unit 17 is electrically connected to the water outlet electric valve 8 and the sliding electric cylinder 15. The electrical connection diagram of the utility model is as shown in FIG. Figure 3 shown.
[0032] Working principle:
[0033] When the raw water needs to be filtered, the filter body is arranged in the water treatment system through the supporting mechanism. In the initial state, the impurity removal net cylinder 12 is located inside the filter cylinder 10, and the raw water enters the filter body through the water inlet 7. The dry residue and impurities in the raw water remain in the impurity removal net cylinder 12, and the filter cylinder 10 and the filter bag 11 perform double filtration on the raw water. The filtered water is discharged from the filter through the guide shell 6 along the water outlet electric valve 8. After the filtration is completed, the sliding assembly drives the impurity removal net cylinder 12 to rise so that the impurity removal net cylinder 12 is separated from the filter cylinder 10, thereby taking the impurities out of the filter cylinder 10 after the filtration is completed, avoiding impurities remaining in the filter cylinder 10, and then taking out and replacing the impurity removal net cylinder 12 through the filter inspection plate 5 on the side of the filter body. After the replacement is completed, the sliding assembly drives the impurity removal net cylinder 12 to move to the inside of the filter cylinder 10 to wait for the next filtration operation. There is no need to rinse the filter cylinder 10 to meet the filtration needs of the raw water.
[0034] The beneficial effects of the utility model are that the structure is simple. The filter body is composed of a segmented shell structure. The support mechanism can provide stable installation support for the segmented filter structure. The filtering mechanism and the impurity removal mechanism are coordinated to automatically collect slag and remove impurities from the filter cartridge after filtration. There is no need to flush and maintain the filter cartridge, which can ensure the filtering effect of the filter cartridge and the filter bag and extend the service life of the filter.
[0035] The above describes an embodiment of the present invention in detail. However, the content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A segmented, flush-free bag filter comprising a filter body arranged vertically in a water treatment system, characterized in that: It also includes a supporting mechanism for providing installation support for the filter body, a filtering mechanism for filtering raw water, and a cleaning mechanism for removing impurities from the filtering mechanism. The supporting mechanism is assembled on one side of the filter body, the filtering mechanism is arranged inside the filter body, and the cleaning mechanism is configured on the inner side of the filtering mechanism.
2. A segmented, flush-free bag filter according to claim 1, characterized in that: The support mechanism comprises a support frame (1) and support columns (2); the support frame (1) is arranged on one side of a filter body and fixedly connected to the filter body; the support columns (2) are provided in a plurality of groups, each group of the support columns (2) being composed of two columns arranged side by side at intervals; and the plurality of groups of the support columns (2) are arranged side by side at intervals on a side of the support frame (1) away from the filter body and fixedly connected to the support frame (1).
3. A segmented, flush-free bag filter according to claim 2, characterized in that: It also includes support beams (3), wherein two groups of support beams (3) are provided, and the two groups of support beams (3) are symmetrically arranged between the plurality of groups of support columns (2) and fixedly connected to the support columns (2). The filter body is arranged in the water treatment system through the support frame (1), the support columns (2) and the support beams (3).
4. A segmented, flush-free bag filter according to claim 3, characterized in that: The filter body comprises a filter housing (4), a filter inspection plate (5) and a guide housing (6); the filter housing (4) is provided with a plurality of groups, the plurality of groups of filter housings (4) are arranged adjacent to each other and the plurality of groups of filter housings (4) are communicated with each other; the filter inspection plate (5) is provided with a plurality of groups corresponding to the plurality of groups of filter housings (4); the plurality of groups of filter inspection plates (5) are respectively arranged on one side of the plurality of groups of filter housings (4) and fixedly connected to the corresponding filter housings (4) by mounting bolts; the guide housing (6) is provided at the bottom of the filter housing (4) at the lower end and is communicated with the corresponding filter housing (4); the plurality of groups of filter housings (4) and the guide housing (6) together constitute a segmented filter structure.
5. A segmented, flush-free bag filter according to claim 4, characterized in that: It also includes a water inlet (7) and a water outlet electric valve (8), wherein the water inlet (7) is arranged on one side of the filter housing (4) located at the upper end and is in communication with the corresponding filter housing (4), and the water outlet electric valve (8) is arranged on one side of the guide housing (6) close to the support frame (1) and is fixedly connected to the guide housing (6).
6. A segmented, flush-free bag filter according to claim 5, characterized in that: The filtering mechanism comprises a partition plate (9), a filter cartridge (10) and a filter bag (11); the partition plate (9) is arranged inside the filter housing (4) and fixedly connected to the filter housing (4); the filter cartridge (10) is arranged at the bottom of the partition plate (9) and fixedly connected to the partition plate (9); a filtering opening is provided in the middle of the partition plate (9) corresponding to the filter cartridge (10); the filter bag (11) is sleeved on the outside of the filter cartridge (10) and fixedly connected to the partition plate (9) by screws.
7. A segmented, flush-free bag filter according to claim 6, characterized in that: The impurity removal mechanism comprises an impurity removal net cylinder (12), an impurity removal bracket (13) and a sliding assembly. The impurity removal net cylinder (12) is arranged on the inner side of the filter cylinder (10). The impurity removal bracket (13) is arranged at the upper end of the impurity removal net cylinder (12) and is fixedly connected to the impurity removal net cylinder (12). Two groups of sliding assemblies are provided. The two groups of sliding assemblies are symmetrically arranged on both sides of the interior of the filter housing (4) and located above the partition plate (9). The impurity removal net cylinder (12) is slidably connected to the filter housing (4) through the impurity removal bracket (13) and the sliding assembly.
8. A segmented, flush-free bag filter according to claim 7, characterized in that: The sliding assembly comprises a sliding guide rail (14), a sliding electric cylinder (15) and a sliding block (16); the sliding guide rail (14) is arranged on the inner side wall of the filter housing (4) and is fixedly connected to the corresponding filter housing (4); the sliding electric cylinder (15) is arranged at the upper end of the sliding guide rail (14) and is fixedly connected to the sliding guide rail (14); the sliding block (16) is arranged on a side of the sliding guide rail (14) away from the filter housing (4) and is slidably connected to the sliding guide rail (14); and the sliding block (16) is fixedly connected to the impurity removal bracket (13).
9. A segmented, flush-free bag filter according to claim 8, characterized in that: The invention also includes an electric control unit (17), which is arranged on one side of the filter housing (4) at the upper end and is fixedly connected to the filter housing (4), and the electric control unit (17) is electrically connected to the water outlet electric valve (8) and the sliding electric cylinder (15).
10. A segmented, flush-free bag filter according to claim 9, characterized in that: The guide shell (6) is configured as a wedge-shaped shell structure, the upper end of the filter body is the water inlet end and the lower end is the water outlet end.
Citation Information
Patent Citations
Self-cleaning bag filter
CN221287037U