Efficient three-dimensional mixing tank

Through the design of the dual circulation pump system and complex flow mode, the problem of uneven mixing in traditional liquid mixing equipment is solved, and all-round and multi-layer liquid mixing in large-capacity tanks is achieved, which improves the mixing efficiency and quality.

CN223209304UActive Publication Date: 2025-08-12HUNAN OUDE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422506456.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-12
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Traditional liquid mixing equipment has the problem of uneven mixing in large-capacity tanks, and the mixing paddle-type equipment is difficult to touch the corners of the tanks, and a single cycle method cannot achieve all-round and multi-layer liquid mixing.

Method used

Using a dual circulation pump system, the first circulation pump and the second circulation pump are used in the same vertical plane in conjunction with each other. The first circulation pump pushes liquid downward, the second circulation pump pushes liquid upward, and forms a complex flow mode through the inclined outlet and inner cylinder structure, and optimizes the mixing effect with the frequency converter motor control system.

Benefits of technology

Multi-directional, multi-layer three-dimensional mixing of liquids is realized, mixing efficiency and quality is improved, flow resistance is reduced, and liquids inside the tank are fully mixed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient three-dimensional mixing tank, which relates to the technical field of liquid mixing equipment, and comprises an outer tank body, an inner cylinder is arranged in the outer tank body, the outer tank body and the inner cylinder are both cylinders, a first circulating pump is arranged on one side of the outer tank body, a second circulating pump is arranged on the other side of the outer tank body, and the first circulating pump is connected with the second circulating pump. The first circulating pump and the second circulating pump are matched in size specification, and the first circulating pump, the outer tank body and the second circulating pump are all located on the same vertical plane. According to the efficient three-dimensional mixing tank disclosed by the utility model, a multi-azimuth and multi-layer three-dimensional mixing effect of liquid is realized through mutual matching of the first circulating pump and the second circulating pump, the inner cylinder is arranged in the outer tank body, so that the liquid can smoothly flow, the flow resistance is reduced, and the outlets with different vertical inclination directions are formed; the liquid can form a complex flowing mode, so that the liquid at different levels can be fully mixed, and the liquid mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid mixing equipment, in particular to a high-efficiency three-dimensional mixing tank. Background Art

[0002] In industrial production fields such as chemical, pharmaceutical, and food, liquid mixing is a common and critical process link. Traditional liquid mixing equipment usually uses a stirring paddle or a single circulation method for mixing, but there is often a problem of uneven mixing. The stirring paddle mixing equipment is not suitable for situations where the tank is large and the liquid capacity is large. The stirring paddle is difficult to reach every corner of the tank, resulting in poor liquid mixing effect in some areas; and a single circulation method, such as a mixing equipment that only circulates the bottom liquid or the top liquid, the bottom liquid circulation may cause the upper layer of liquid to lack sufficient stirring, and the top liquid circulation may cause insufficient mixing of the lower layer of liquid, and it is impossible to achieve all-round and multi-level mixing of the liquid.

[0003] Based on this, a high-efficiency three-dimensional mixing tank is now provided to eliminate the disadvantages of the existing technical solutions. Utility Model Content

[0004] The purpose of the utility model is to provide a high-efficiency three-dimensional mixing tank to solve the problem of uneven liquid mixing in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A high-efficiency three-dimensional mixing tank includes an outer tank body, an inner cylinder is arranged inside the outer tank body, and the outer tank body and the inner cylinder are both cylindrical. A first circulation pump is arranged on one side of the outer tank body, and a second circulation pump is arranged on the other side of the outer tank body. The sizes of the first circulation pump and the second circulation pump are adapted to each other, and the first circulation pump, the outer tank body and the second circulation pump are all on the same vertical plane.

[0007] Preferably, the first circulation pump includes a first pump body, a first input pipe and a first output pipe, the input end of the first pump body is fixedly connected to the first input pipe, the other end of the first input pipe extends to the interior of the outer tank body and is connected to the first inlet, the first inlet is arranged at the upper end of the outer tank body, the output end of the first pump body is fixedly connected to the first output pipe, the other end of the first output pipe also extends to the interior of the outer tank body and is connected to the first outlet, and the first outlet is arranged at the lower end of the outer tank body.

[0008] Preferably, the second circulation pump includes a second pump body, a second input pipe and a second output pipe, the input end of the second pump body is fixedly connected to the second input pipe, the other end of the second input pipe extends to the interior of the inner cylinder and is connected to the second inlet, the second inlet is arranged at the middle end of the outer tank body, the output end of the second pump body is fixedly connected to the second output pipe, the other end of the second output pipe also extends to the interior of the outer tank body and is connected to the second outlet, and the second outlet is arranged at the lower end of the outer tank body.

[0009] Preferably, the outer tank body is made of high-strength and corrosion-resistant stainless steel, the diameter of the inner cylinder is set to a, a≥600mm, and the height of the inner cylinder is set to h, which is 7m.

[0010] Preferably, a bypass port is provided at the lower end of the outer tank body, a mixing pipe is provided between the bypass port and the second input pipe, and a regulating valve is provided on the outside of the mixing pipe.

[0011] Preferably, the first inlet is composed of a plurality of openings evenly arranged on the side of the first input pipe.

[0012] Preferably, the first output pipe and the second output pipe are both configured as venturi tube structures, the first outlet is configured to be tilted downward, and the second outlet is configured to be tilted upward.

[0013] Preferably, a monitoring device for monitoring the internal conditions of the outer tank body is provided inside the outer tank body.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] In the utility model, a multi-directional and multi-level three-dimensional mixing effect of the liquid is achieved through the mutual cooperation of the first circulation pump and the second circulation pump. An inner cylinder is arranged inside the outer tank body to facilitate the smooth flow of the liquid and reduce the flow resistance. Outlets with inconsistent upper and lower inclination directions are arranged so that the liquid can form a complex flow pattern, which is convenient for fully mixing liquids at different levels and improving the liquid mixing efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the present utility model.

[0017] Figure 2 It is a structural diagram of the present utility model.

[0018] Figure 3 This is a top view of the utility model.

[0019] Figure 4 It is a schematic diagram of the internal structure of the utility model.

[0020] Figure 5This is a schematic diagram of the dimensions of the inner cylinder of the present invention.

[0021] Notes on the accompanying drawings: outer tank body 101, inner tube 102, first circulation pump 200, first pump body 201, first input pipe 202, first output pipe 203, first inlet 204, first outlet 205, second circulation pump 300, second pump body 301, second input pipe 302, second output pipe 303, second inlet 304, second outlet 305, mixing tube 306. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0023] Example 1

[0024] In this embodiment, if Figure 1-Figure 5 As shown, a high-efficiency three-dimensional mixing tank includes an outer tank body 101, and a liquid inlet and outlet are provided on one side of the outer tank body 101 to ensure the normal transportation of the liquid. An inner tube 102 is provided inside the outer tank body 101. The outer tank body 101 and the inner tube 102 are both set as cylinders to minimize the resistance to liquid flow. A first circulation pump 200 is provided on one side of the outer tank body 101, and a second circulation pump 300 is provided on the other side of the outer tank body 101. The sizes of the first circulation pump 200 and the second circulation pump 300 are adapted to each other. The first circulation pump 200, the outer tank body 101 and the second circulation pump 300 are all in the same vertical plane. The positions of the first circulation pump 200 and the second circulation pump 300 are limited to ensure the normal operation of the high-efficiency three-dimensional mixing tank.

[0025] Among them Figure 2-Figure 4 As shown, the first circulation pump 200 includes a first pump body 201, a first input pipe 202 and a first output pipe 203. The first circulation pump 200 is controlled by a variable frequency motor, which is convenient for forming a relay effect with the second circulation pump 300. When working, the first circulation pump 200 pushes the liquid downward, which is convenient for cooperating with the second circulation pump 300, so that the liquid inside the outer tank body 101 can form a complex flow pattern, thereby realizing all-round, multi-level three-dimensional mixing. The input end of the first pump body 201 is fixedly connected to the first input pipe 202, and the first input pipe The other end of 202 extends to the interior of the outer tank body 101 and is connected to the first inlet 204. The first inlet 204 is located at the high liquid level of the outer tank body 101. The first inlet 204 is set at the upper end of the outer tank body 101. The output end of the first pump body 201 is fixedly connected to the first output pipe 203. The other end of the first output pipe 203 also extends to the interior of the outer tank body 101 and is connected to the first outlet 205. The first outlet 205 is set at the lower end of the outer tank body 101, so as to realize the coordinated and uniform mixing effect of the outer tank body 101 and the first circulation pump 200.

[0026] Among them Figure 2-Figure 4 As shown, the second circulation pump 300 includes a second pump body 301, a second input pipe 302 and a second output pipe 303. The second circulation pump 300 is controlled by a variable frequency motor to facilitate the formation of a relay effect with the first circulation pump 200. When working, the second circulation pump 300 pushes the liquid upward, which is convenient for cooperating with the first circulation pump 200, so that the liquid inside the outer tank 101 can form a complex flow pattern. The input end of the second pump body 301 is fixedly connected to the second input pipe 302, and the other end of the second input pipe 302 extends To the inside of the inner tube 102 and connected to the second inlet 304, the second inlet 304 is located at the middle and upper liquid level of the outer tank body 101, the second inlet 304 is set at the middle end of the outer tank body 101, the output end of the second pump body 301 is fixedly connected to the second output pipe 303, the other end of the second output pipe 303 also extends to the inside of the outer tank body 101 and is connected to the second outlet 305, the second outlet 305 is set at the lower end of the outer tank body 101, to achieve the effect of coordinated and uniform mixing of the outer tank body 101 and the second circulation pump 300.

[0027] Among them Figure 2 and Figure 5 As shown, the outer tank body 101 is made of high-strength and corrosion-resistant stainless steel material to ensure the stability and durability of the outer tank body 101, the diameter of the inner cylinder 102 is set to a, a ≥ 600 mm, and the height of the inner cylinder 102 is set to h, which is 7 m. The size of the inner cylinder 102 is limited so that an appropriate distance can be maintained between the inner cylinder 102 and the outer tank body 101 to ensure that the liquid can flow smoothly between the two. The shapes of the outer tank body 101 and the inner cylinder 102 are both set to be cylindrical, which can minimize the resistance to liquid flow.

[0028] Among them Figure 1 and Figure 2 As shown, a bypass port is provided at the lower end of the outer tank body 101, and a mixing tube 306 is provided between the bypass port and the second input pipe 302. A regulating valve is provided on the outside of the mixing tube 306, so that the lower layer liquid in the outer tank body 101 can also enter the second pump body 301 through the second input pipe 302, so as to achieve the effect of mixing the upper layer liquid and the lower layer liquid in the second pump body 301 and then discharging from the second outlet 305, and utilizing the internal space of the second pump body 301 for strong mixing.

[0029] Among them Figure 2 As shown, the first inlet 204 is composed of a plurality of openings evenly arranged on the side of the first input pipe 202, and the positions and sizes of the openings are optimized to ensure that the upper layer of liquid can be efficiently extracted.

[0030] Among them Figure 2 and Figure 4As shown, the first output pipe 203 and the second output pipe 303 are both configured as a Venturi tube structure, which is convenient for realizing the effect of small flow driving large flow, further enhancing the mixing effect, and the first outlet 205 is tilted downward, so that the liquid output by the first pump body 201 can strongly impact the lower liquid level inside the outer tank body 101, forming a strong stirring effect, and the second outlet 305 is tilted upward, so that the liquid in the middle of the outer tank body 101 can be fully mixed with the liquid around it.

[0031] Example 2

[0032] The difference from Example 1 is that, as shown in 1 and 2, the interior of the outer tank body 101 is provided with a monitoring device for monitoring the internal situation of the outer tank body 101, such as a liquid level sensor, a pressure sensor, etc., which monitors the working status of the outer tank body 101 in real time and feeds back the data to the control system for timely adjustment and optimization. A control system for controlling the variable frequency motor is provided on the outside of the outer tank body 101. In actual operation, the working parameters of the first circulation pump 200 and the second circulation pump 300, such as flow rate and pressure, are controlled by adjusting the speed of the variable frequency motor, thereby controlling the mixing speed and degree of the liquid in the outer tank body 101, thereby increasing the stable operation and safety of the mixing tank.

[0033] During use, the speed of the variable frequency motor is controlled according to the control system, thereby adjusting the working parameters of the first circulation pump 200 and the second circulation pump 300, and the first pump body 201 and the second pump body 301 are started. The high liquid level liquid enters the first input pipe 202 through the several openings on the side of the first input pipe 202, and is then discharged downwardly through the first outlet 205. The middle and upper layer liquid enters the second input pipe 302 through the second inlet 304, and is then discharged upwardly through the second outlet 305. The lower layer liquid enters the mixing pipe 306 through the bypass port, mixes with the middle and upper layer liquid in the second input pipe 302, and is then discharged through the second outlet 305. The first circulation pump 200 pushes the liquid downward, and the second circulation pump 300 pushes the liquid upward, so that the liquid inside the outer tank body 101 can form a complex flow pattern, including spiral rise, diffusion all around, etc., which has a good liquid mixing effect.

[0034] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A high-efficiency three-dimensional mixing tank, characterized in that: The invention comprises an outer tank body (101), wherein an inner cylinder (102) is arranged inside the outer tank body (101), and the outer tank body (101) and the inner cylinder (102) are both cylindrical. A first circulation pump (200) is arranged on one side of the outer tank body (101), and a second circulation pump (300) is arranged on the other side of the outer tank body (101). The sizes of the first circulation pump (200) and the second circulation pump (300) are adapted to each other, and the first circulation pump (200), the outer tank body (101) and the second circulation pump (300) are all located on the same vertical plane.

2. The high-efficiency three-dimensional mixing tank according to claim 1, characterized in that: The first circulation pump (200) comprises a first pump body (201), a first input pipe (202) and a first output pipe (203); the input end of the first pump body (201) is fixedly connected to the first input pipe (202); the other end of the first input pipe (202) extends into the interior of the outer tank body (101) and is connected to a first inlet (204); the first inlet (204) is arranged at the upper end of the outer tank body (101); the output end of the first pump body (201) is fixedly connected to the first output pipe (203); the other end of the first output pipe (203) also extends into the interior of the outer tank body (101) and is connected to a first outlet (205); the first outlet (205) is arranged at the lower end of the outer tank body (101).

3. The high-efficiency three-dimensional mixing tank according to claim 2, characterized in that: The second circulation pump (300) comprises a second pump body (301), a second input pipe (302) and a second output pipe (303); the input end of the second pump body (301) is fixedly connected to the second input pipe (302); the other end of the second input pipe (302) extends into the interior of the inner cylinder (102) and is connected to the second inlet (304); the second inlet (304) is arranged at the middle end of the outer tank body (101); the output end of the second pump body (301) is fixedly connected to the second output pipe (303); the other end of the second output pipe (303) also extends into the interior of the outer tank body (101) and is connected to the second outlet (305); the second outlet (305) is arranged at the lower end of the outer tank body (101).

4. The high-efficiency three-dimensional mixing tank according to claim 1, characterized in that: The outer tank body (101) is made of high-strength and corrosion-resistant stainless steel. The diameter of the inner cylinder (102) is set to a, a≥600 mm. The height of the inner cylinder (102) is set to h, which is 7 m.

5. The high-efficiency three-dimensional mixing tank according to claim 1, characterized in that: A bypass port is provided at the lower end of the outer tank body (101), a mixing pipe (306) is provided between the bypass port and the second input pipe (302), and a regulating valve is provided on the outside of the mixing pipe (306).

6. The high-efficiency three-dimensional mixing tank according to claim 2, characterized in that: The first inlet (204) is composed of a plurality of openings evenly arranged on the side of the first input pipe (202).

7. The high-efficiency three-dimensional mixing tank according to claim 3, characterized in that: The first output pipe (203) and the second output pipe (303) are both configured as venturi tube structures, the first outlet (205) is configured to be tilted downward, and the second outlet (305) is configured to be tilted upward.

8. The high-efficiency three-dimensional mixing tank according to claim 1, characterized in that: A monitoring device for monitoring the internal conditions of the outer tank body (101) is provided inside the outer tank body (101).