Vapor sealing strip rolling device

By designing the steam seal rolling device and using the gear box and adjustable roller system, the existing steam sealing has high cost and fixed specifications have been solved, and the efficient preparation of steam sealing blanks of different specifications has been achieved, reducing production costs.

CN223210269UActive Publication Date: 2025-08-12DEYANG HUAJIAN MACHINERY EQUIP
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Patent Information

Application Number
CN202422397271.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Most existing steam sealing plates are purchased from outside, with high cost and fixed sizes, which are difficult to meet production needs. They lack efficient coiling equipment to produce steam sealing plate blanks of different specifications.

Method used

A steam seal rolling device is designed to roll the profile into an annular steam sealing blank through a gear box and an adjustable roller system, and the rolling roller spacing is adjusted by adjusting the screw and driving mechanism to meet different specification requirements.

Benefits of technology

It realizes the preparation of steam seal blanks of different specifications according to production needs, which improves processing efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steam sealing strip rolling device which comprises a base, a gear box is arranged on the base, a driving shaft, a middle shaft and a driven shaft are arranged on the gear box in parallel, the driving shaft is connected with an external driving motor through a coupler, and adjustable idler wheels are arranged at the ends, located outside the gear box, of the driving shaft and the driven shaft. The driving shaft, the middle shaft and the driven shaft are meshed in the gear box through gears, a rolling shaft is arranged on the gear box and located above the middle shaft, a rolling roller matched with the adjustable roller is arranged at the end, located outside the gear box, of the rolling shaft, and a driving mechanism for driving the rolling shaft to move up and down is arranged on the gear box. The distance between the rolling roller and the adjustable roller is matched with the thickness of the profile through adjustment of the lifting screw rod, the profile enters from the gap between the rolling roller and the adjustable roller, and the profile is rolled into the steam sealing strip blank under the rotation action of the roller, so that the operation is convenient, the steam sealing strip blanks of different specifications can be manufactured according to production requirements, the processing efficiency is improved, and the production cost is reduced. The production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of profile processing equipment, in particular to a steam sealing sheet rolling device. Background Art

[0002] The steam seal of a steam turbine is an important structure installed between the moving and static parts of the steam turbine to prevent air leakage. Its size determines the sealing effect of the steam turbine.

[0003] Currently, most seals are purchased as finished products, which are expensive and have relatively fixed sizes, making them difficult to meet production needs. Therefore, it is necessary to develop effective seal rolling equipment to roll profiles into seal blanks, and then fine-process them into seals, so as to produce seals of different specifications and improve processing efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a steam sealing sheet rolling device, which rolls the profile into an annular steam sealing sheet blank, and then fine-processes it into the steam sealing sheet, so as to save production costs and can produce steam sealing sheet blanks of different specifications according to needs with high efficiency.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A steam seal sheet rolling device includes a base, a gear box is provided on the base, a driving shaft, an intermediate shaft and a driven shaft are provided in parallel on the gear box, the driving shaft is connected to an external drive motor through a coupling, the driving shaft and the driven shaft are each provided with an adjustable roller at one end outside the gear box, the driving shaft, the intermediate shaft and the driven shaft are meshed through gears in the gear box, a rolling shaft is provided above the intermediate shaft on the gear box, a rolling roller is provided at one end of the winding shaft outside the gear box that is adapted to the adjustable roller, and a driving mechanism is provided on the gear box to drive the rolling shaft to move up and down.

[0007] Furthermore, the driving mechanism includes an adjusting screw threadedly mounted on the upper end cover plate of the gear box, a lifting port is provided on the side wall of the gear box, a guide rail is provided on the side wall of the lifting port, a lifting block is slidably mounted on the guide rail, the winding shaft is rotatably connected to the lifting block, the adjusting screw is rotatably connected to the lifting block, and a driving handwheel is provided at the upper end of the adjusting screw.

[0008] Furthermore, the adjustable roller includes a first fixed roller, and the first fixed roller is provided with at least one first adjustment roller group outwardly, and the first adjustment roller group includes a first adjustment pad and a first detachable roller arranged in sequence, and the diameter of the first adjustment pad is smaller than the diameter of the first fixed roller and the first detachable roller.

[0009] Furthermore, the winding roller includes a second fixed roller, and the second fixed roller is provided with at least one second adjustment roller group outward. The second adjustment roller group includes a second adjustment pad and a second detachable roller arranged in sequence, and the diameter of the second adjustment pad is smaller than the diameter of the second fixed roller and the second detachable roller.

[0010] Furthermore, a connecting block extending into the interior of the gear box is provided at the rear end of the lifting block, and the connecting block is rotatably connected to the adjusting screw.

[0011] Furthermore, a size calibration rod is provided on the upper end cover plate behind the driving handwheel, and a scale line is provided on the size calibration rod. A slider is slidably mounted on the size calibration rod, and a horizontal positioning rod is provided on the side wall of the slider. A U-shaped positioning groove is integrally formed at the end of the horizontal positioning rod, and the edge of the driving handwheel is located in the U-shaped positioning groove.

[0012] The utility model has the following advantages:

[0013] The lifting screw is adjusted to make the distance between the rolling roller and the adjustable roller match the thickness of the profile, and the profile is inserted into the gap between the rolling roller and the adjustable roller. Under the rotation of the roller, the profile is rolled into a steam seal blank. The operation is convenient and steam seal blanks of different specifications can be produced according to production needs, thereby improving processing efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the present utility model.

[0015] Figure 2 for Figure 1 Schematic diagram of the side structure.

[0016] In the figure, 1-base, 2-gear box, 3-driving shaft, 4-intermediate shaft, 5-driven shaft, 6-adjustable roller, 7-gear, 8-winding shaft, 9-winding roller, 10-adjusting screw, 11-lifting port, 12-guide rail, 13-lifting block, 14-driving handwheel, 15-first fixed roller, 16-first adjusting pad, 17-first detachable roller, 18-second fixed roller, 19-second adjusting pad, 20-second detachable roller, 21-connecting block, 22-size calibration rod, 23-slider, 24 horizontal positioning rod. DETAILED DESCRIPTION

[0017] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0019] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0021] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is typically placed when in use, or are the orientations or positional relationships commonly understood by those skilled in the art. These terms are intended solely to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] refer to Figure 1-2As shown, an embodiment of the present utility model is:

[0024] A steam seal sheet rolling device includes a base 1, a gear box 2 is provided on the base 1, a driving shaft 3, an intermediate shaft 4, and a driven shaft 5 are provided in parallel on the gear box 2, the driving shaft 3 is connected to an external drive motor through a coupling, and the driving shaft 3 and the driven shaft 5 are both provided with an adjustable roller 6 at one end outside the gear box 2. The driving shaft 1, the intermediate shaft 4, and the driven shaft 5 are meshed through a gear 7 in the gear box 2, and a rolling shaft 8 is provided on the gear box 2 above the intermediate shaft 4. The rolling shaft 8 is provided with a rolling roller 9 adapted to the adjustable roller 6 at one end outside the gear box 2, and the gear box 2 is provided with a driving mechanism for driving the rolling shaft 8 to move up and down.

[0025] Specifically, the driving mechanism includes an adjusting screw 10 threadedly mounted on the upper end cover plate of the gear box 2, a lifting port 11 is provided on the side wall of the gear box 2, a guide rail 12 is provided on the side wall of the lifting port 11, a lifting block 13 is slidably mounted on the guide rail 12, the winding shaft 8 is rotatably connected to the lifting block 13, the adjusting screw 10 is rotatably connected to the lifting block 13, and a driving handwheel 14 is provided at the upper end of the adjusting screw 10.

[0026] Based on the thickness of the profile, the lifting screw 10 is adjusted to match the thickness of the profile with the spacing between the winding roller 9 and the adjustable roller 6. The profile is then fed through the gap between the winding roller 9 and the adjustable roller 6. Driven by an external motor, the rollers rotate accordingly, and the profile is rolled into a steam seal blank. Furthermore, the size of the winding roller 9 can be changed to produce steam seals of different specifications.

[0027] The adjustable roller 6 includes a first fixed roller 15, and the first fixed roller 15 is provided with at least one first adjusting roller group outwardly. The first adjusting roller group includes a first adjusting pad 16 and a first detachable roller 17 arranged in sequence, and the diameter of the first adjusting pad 16 is smaller than the diameters of the first fixed roller 15 and the first detachable roller 17;

[0028] The winding roller 9 includes a second fixed roller 18, and the second fixed roller 18 is provided with at least one second adjusting roller group outward. The second adjusting roller group includes a second adjusting pad 19 and a second detachable roller 20 arranged in sequence, and the diameter of the second adjusting pad 19 is smaller than the diameter of the second fixed roller 18 and the second detachable roller 20.

[0029] refer to Figure 1As shown, during implementation, the second adjustment pad and the first adjustment pad are kept the same width and located on the same vertical plane to ensure rolling quality. Adjustment pad widths on different vertical planes can be adjusted based on actual processing needs, such as the commonly used 1.6mm and 2.4mm. During assembly, the removable wheel assembly is secured with a threaded connection for easy replacement and maintenance.

[0030] To facilitate the installation and debugging of the equipment, a connecting block 21 extending into the interior of the gear box 2 is provided at the rear end of the lifting block 13 , and the connecting block 21 is rotatably connected to the adjusting screw 10 .

[0031] Furthermore, since the position of the winding roller 9 directly affects the bending radius of the steam sealing sheet, and its position is manually adjusted by the adjusting screw 10, in actual processing, the staff mainly relies on experience to judge the corresponding relationship between the position of the winding roller 9 and the bending radius of the steam sealing sheet. In order to ensure that the bending amplitude of the steam sealing sheets of the same batch is consistent, the staff needs to frequently debug, which affects work efficiency. Therefore, in this embodiment, a size calibration rod 22 is provided on the upper end cover plate behind the driving hand wheel 14, and the size calibration rod 22 is provided with a scale line. A slider 23 is slidably mounted on the size calibration rod 22, and a horizontal positioning rod 24 is provided on the side wall of the slider 23. The end of the horizontal positioning rod 24 is integrally formed with a U-shaped positioning groove, and the edge of the driving hand wheel 14 is located in the U-shaped positioning groove.

[0032] By placing the edge of the driving handwheel 14 in the U-shaped positioning groove, the slider will move accordingly on the size calibration rod 22 during the up and down movement of the driving handwheel. Combined with the reading at this time and the bending radius of the processed steam sealing piece, a corresponding relationship between the scale reading and the bending radius can be formed. The staff can know the bending radius of the rolled steam sealing piece by observing the position of the slider 23 on the size calibration rod 22, thereby reducing the staff's debugging frequency and improving processing efficiency.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A steam sealing sheet rolling device, characterized in that: It includes a base, on which a gear box is provided, and a driving shaft, an intermediate shaft, and a driven shaft are arranged in parallel on the gear box. The driving shaft is connected to an external drive motor through a coupling, and the driving shaft and the driven shaft are each provided with an adjustable roller at one end outside the gear box. The driving shaft, the intermediate shaft, and the driven shaft are meshed with gears in the gear box. The gear box is provided with a winding shaft located above the intermediate shaft, and a winding roller adapted to the adjustable roller is provided at one end of the winding shaft located outside the gear box. The gear box is provided with a driving mechanism for driving the winding shaft to move up and down.

2. A steam sealing sheet rolling device according to claim 1, characterized in that: The driving mechanism includes an adjusting screw threadedly mounted on the upper end cover plate of the gear box, a lifting port is provided on the side wall of the gear box, a guide rail is provided on the side wall of the lifting port, a lifting block is slidably mounted on the guide rail, the winding shaft is rotatably connected to the lifting block, the adjusting screw is rotatably connected to the lifting block, and a driving handwheel is provided on the upper end of the adjusting screw.

3. The steam sealing sheet rolling device according to claim 1, characterized in that: The adjustable roller includes a first fixed roller, and at least one first adjustment roller group is provided outwardly of the first fixed roller. The first adjustment roller group includes a first adjustment pad and a first detachable roller arranged in sequence, and the diameter of the first adjustment pad is smaller than the diameter of the first fixed roller and the first detachable roller.

4. The steam sealing sheet rolling device according to claim 3, characterized in that: The winding roller includes a second fixed roller, and the second fixed roller is provided with at least one second adjusting roller group outward. The second adjusting roller group includes a second adjusting pad and a second detachable roller arranged in sequence, and the diameter of the second adjusting pad is smaller than the diameter of the second fixed roller and the second detachable roller.

5. The steam sealing sheet rolling device according to claim 2, characterized in that: A connecting block extending into the interior of the gear box is provided at the rear end of the lifting block, and the connecting block is rotatably connected to the adjusting screw.

6. The steam sealing sheet rolling device according to claim 2, characterized in that: A size calibration rod is provided on the upper end cover plate behind the driving hand wheel, and a scale line is provided on the size calibration rod. A slider is slidably mounted on the size calibration rod, and a horizontal positioning rod is provided on the side wall of the slider. A U-shaped positioning groove is integrally formed at the end of the horizontal positioning rod, and the edge of the driving hand wheel is located in the U-shaped positioning groove.