Welding die for automobile nitrogen damping electronic controller
By designing welding molds for automotive nitrogen shock-absorbing electronic controllers, the problem of poor welding quality of electronic controllers in the prior art is solved, fine welding and cost reduction are achieved, and product quality and life are improved.
Patent Information
- Application Number
- CN202422314959.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the welding of electronic controllers is mostly artificially combined, which makes it difficult to ensure the product molding quality.
A welding mold including positioning components, welding components, fixing components and limiting components was designed to be used for welding processing of automotive nitrogen shock-absorbing electronic controllers, ensuring multi-directional welding refinement and product fixation, and improving welding quality.
It realizes fine welding of electronic products, reduces costs, improves the service life and quality of the products, and has good market application value.
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Figure CN223210747U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of shock-absorbing electronic control processing, and in particular to a welding die for an automobile nitrogen shock-absorbing electronic controller. Background Art
[0002] Nitrogen, with the chemical formula N2, is a colorless and odorless gas under normal conditions. Nitrogen is generally less dense than air. Nitrogen is chemically inactive and difficult to react with other substances at room temperature, so it is often used to make preservatives. However, under high temperature and high energy conditions, it can undergo chemical changes with certain substances and be used to produce new substances that are useful to humans.
[0003] In the field of electron accelerator manufacturing and application, it is known that when using electron accelerators to control products, the controlled products are very sensitive to oxygen. Therefore, electronic control is required to adjust the products; otherwise, it will be difficult to ensure the quality of the products. The existing electronic control molding is mostly manual welding and combination molding, which reduces the molding quality of the products.
[0004] The existing technology has defects and needs to be improved. Utility Model Content
[0005] In order to solve the defects of existing technologies, the utility model provides a welding die for an automobile nitrogen shock-absorbing electronic controller.
[0006] The technical document provided by the utility model is a welding mold for an automobile nitrogen shock absorber electronic controller, comprising a base, on which a positioning component, a welding component, a fixing component and a limiting component are respectively arranged, the welding component is arranged above the positioning component, the fixing component comprises a first fixing unit and a second fixing unit, the first fixing unit and the second fixing unit are both arranged below the welding component, and the first fixing unit and the second fixing unit are arranged at the rear side of the positioning component, the limiting component comprises a first limiting unit and a second limiting unit, the first limiting unit and the second limiting unit are respectively arranged on both sides of the positioning component.
[0007] Preferably, the positioning assembly includes a positioning frame, a positioning seat, a positioning cylinder, a positioning carrier, a positioning connecting rod, a locator and a positioning hole. The positioning frame is arranged opposite to the positioning seat and both are arranged on the base. The positioning carrier is installed on the positioning seat, and the positioning cylinder is installed in the positioning frame. The output end of the positioning cylinder is connected to one end of the positioning connecting rod, and the other end of the positioning connecting rod is connected to the locator, and the positioning hole is installed on the positioning carrier.
[0008] Preferably, the first fixed unit includes a fixed column, a fixed cylinder, a fixed mounting plate, a fixed push rod, a fixed pressure plate, a fixed rotating seat and a fixed rotating shaft, the fixed column is arranged on the base, the fixed mounting plate is installed on one side of the fixed column, the fixed rotating seat is installed on the top of the fixed column, the fixed end of the fixed cylinder is arranged on the fixed mounting plate, the output end of the fixed cylinder is connected to one end of the fixed push rod, the other end of the fixed push rod is connected to the fixed pressure plate, the lower end of the middle part of the fixed pressure plate is connected to one end of the fixed rotating shaft, and the other end of the fixed rotating shaft is connected and arranged in the fixed rotating seat.
[0009] Preferably, the first limiting unit includes a limiting base, a limiting plate, a limiting cylinder, a limiting slide rod and a limiting block. The limiting base is arranged on the base, the limiting plate is vertically installed on the limiting base, the fixed end of the limiting cylinder is installed on one side of the limiting plate, the output end of the limiting cylinder is connected to one end of the limiting slide rod, and the other end of the limiting slide rod is connected to the limiting block.
[0010] Preferably, the welding assembly includes a welding frame, a welding cylinder, a welding plate, a first rotary cylinder, a second rotary cylinder, a first top plate, a second top plate, a first welder and a second welder. The welding frame is mounted on a base. The fixed end of the welding cylinder is mounted on the welding frame. The welding plate is mounted on the output end of the welding cylinder. The first rotary cylinder and the second rotary cylinder are respectively mounted on the inner side surface of the welding plate. The first top plate and the second top plate are respectively mounted on the outer side surface of the welding plate. The first welder and the second welder are respectively mounted on the output ends of the first rotary cylinder and the second rotary cylinder. The first welding block and the second welding block are respectively mounted on the first welder and the second welder.
[0011] Preferably, a fixing ring is welded to the inner side wall of the positioning hole, and a rubber layer is fixedly installed on the top of the fixing ring.
[0012] Preferably, the positioning assembly further comprises a heat dissipation block, the heat dissipation block is arranged on the positioning carrier, and the heat dissipation block is provided in plurality, and the plurality of heat dissipation blocks are arranged relative to each other at intervals.
[0013] Preferably, the positioning assembly further includes a vacuum cleaner, which is arranged on one side of the positioning seat.
[0014] Compared with the beneficial effects of the existing technology, the utility model is equipped with positioning components, welding components, fixing components and limiting components, which can meet the welding processing of electronic products, and also meet the butt welding of multiple electronic products, ensuring the fine welding of products, and can meet the fine use of different equipment, reduce costs, increase product service life, improve product quality, and have good market application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the positioning component structure of the utility model;
[0017] Figure 3 This is a schematic structural diagram of the first fixing unit of the present utility model;
[0018] Figure 4 This is a schematic structural diagram of the first limiting unit of the utility model;
[0019] Figure 5 This is a schematic diagram of the welding assembly structure of the utility model.
[0020] Markings: base 1, positioning assembly 2, welding assembly 3, first fixing unit 4, second fixing unit 5, first limiting unit 6, second limiting unit 7, positioning frame 21, positioning seat 22, positioning cylinder 23, positioning carrier plate 24, positioning connecting rod 25, positioner 26, positioning hole 27, fixed column 41, fixed cylinder 42, fixed mounting plate 43, fixed push rod 44, fixed pressure plate 45, fixed rotating seat 46, fixed rotating shaft 47, limiting base 61, limiting plate 62, limiting cylinder 63, limiting slide rod 64, limiting block 65, welding frame 31, welding cylinder 32, welding plate 33, first rotating cylinder 34, first top plate 35, second top plate 36, first welder 37, second welder 38. DETAILED DESCRIPTION
[0021] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the description of the present utility model; and, for ordinary technicians in this field, they can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the present utility model.
[0022] To facilitate understanding of the present invention, the present invention is described in more detail below with reference to the accompanying drawings and specific embodiments. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by those skilled in the art in the art of the present invention. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0025] The utility model is described in detail below with reference to the accompanying drawings.
[0026] like Figure 1-Figure 5 As shown: A welding mold for an automotive nitrogen shock absorber electronic controller, comprising a base 1, on which a positioning component 2, a welding component 3, a fixing component and a limiting component are respectively arranged, the welding component 3 is arranged above the positioning component 2, the fixing component comprises a first fixing unit 4 and a second fixing unit 5, the first fixing unit 4 and the second fixing unit 5 are both arranged below the welding component 3, and the first fixing unit 4 and the second fixing unit 5 are arranged on the rear side of the positioning component 2, the limiting component comprises a first limiting unit 6 and a second limiting unit 7, the first limiting unit 6 and the second limiting unit 7 are respectively arranged on both sides of the positioning component 2.
[0027] It should be noted that due to the irregular shape of the product chamber, the product needs to be welded in multiple directions. First, the product is placed in the positioning component 2, and the positioning component 2 positions it. During the positioning process, the limiting component places and limits the docking of another part of the product. After the limitation is completed, to ensure that multiple products can be docked to achieve multi-directional welding, the fixing component fixes it on the side, so that the multiple products to be welded can be welded at multiple angles, so that it can achieve perfect welding and make the welded products beautiful and durable.
[0028] Preferably, the positioning assembly 2 includes a positioning frame 21, a positioning seat 22, a positioning cylinder 23, a positioning carrier plate 24, a positioning connecting rod 25, a positioner 26 and a positioning hole 27. The positioning frame 21 is arranged opposite to the positioning seat 22 and both are arranged on the base 1. The positioning carrier plate 24 is installed on the positioning seat 22, and the positioning cylinder 23 is installed in the positioning frame 21. The output end of the positioning cylinder 23 is connected to one end of the positioning connecting rod 25, and the other end of the positioning connecting rod 25 is connected to the positioner 26. The positioning hole 27 is installed on the positioning carrier plate 24.
[0029] It should be noted that the positioning cylinder 23 drives the positioning connecting rod 25 to work, and the positioning connecting rod 25 drives the positioner 26 to position the product on the positioning carrier 24, and the positioning hole 27 is a bottom protrusion for placing the special product.
[0030] Preferably, the first fixed unit 4 includes a fixed column 41, a fixed cylinder 42, a fixed mounting plate 43, a fixed push rod 44, a fixed pressure plate 45, a fixed rotating seat 46 and a fixed rotating shaft 47. The fixed column 41 is arranged on the base 1, the fixed mounting plate 43 is installed on one side of the fixed column 41, the fixed rotating seat 46 is installed on the top of the fixed column 41, the fixed end of the fixed cylinder 42 is arranged on the fixed mounting plate 43, the output end of the fixed cylinder 42 is connected to one end of the fixed push rod 44, the other end of the fixed push rod 44 is connected to the fixed pressure plate 45, the lower end of the middle part of the fixed pressure plate 45 is connected to one end of the fixed rotating shaft 47, and the other end of the fixed rotating shaft 47 is connected and arranged in the fixed rotating seat 46.
[0031] It should be noted that the fixed cylinder 42 drives the fixed push rod 44 to push upward, and at the same time drives the fixed pressure plate 45 to move up and down. The fixed pressure plate 45 moves up and down through the fixed rotating shaft 47 and moves in the fixed rotating seat 46. The fixed pressure plate 45 moves downward to press and fix the product, and moves upward to release it, indicating that the welding is completed.
[0032] Furthermore, the second fixing unit 5 has the same structure as the first fixing unit 4;
[0033] Furthermore, a fixing clip is installed at the other end of the fixed pressure plate 45 above the product.
[0034] Preferably, the first limiting unit 6 includes a limiting base 61, a limiting plate 62, a limiting cylinder 63, a limiting slide 64 and a limiting block 65. The limiting base 61 is arranged on the base 1, and the limiting plate 62 is vertically installed on the limiting base 61. The fixed end of the limiting cylinder 63 is installed on one side of the limiting plate 62. The output end of the limiting cylinder 63 is connected to one end of the limiting slide 64, and the other end of the limiting slide 64 is connected to the limiting block 65.
[0035] It should be noted that the limiting cylinder 63 drives the limiting slide 64 to move forward and backward, and the limiting slide 64 moves forward and backward and drives the limiting block 65 to limit the fixed product;
[0036] Furthermore, the lower surface of the limiting base 61 is installed at an inclination of 30 degrees;
[0037] Furthermore, a plurality of limiting stabilizing clips are installed on the limiting block 65;
[0038] Furthermore, the second limiting unit 7 has the same structure and function as the first limiting unit 6 .
[0039] Preferably, the welding assembly 3 includes a welding frame 31, a welding cylinder 32, a welding plate 33, a first rotary cylinder 34, a second rotary cylinder, a first top plate 35, a second top plate 36, a first welder 37 and a second welder 38. The welding frame 31 is arranged on the base 1. The fixed end of the welding cylinder 32 is installed on the welding frame 31, and the welding plate 33 is installed on the output end of the welding cylinder 32. The first rotary cylinder 34 and the second rotary cylinder are respectively installed on the inner side surface of the welding plate 33, and the first top plate 35 and the second top plate 36 are respectively installed on the outer side surface of the welding plate 33. The first welder 37 and the second welder 38 are respectively installed on the output ends of the first rotary cylinder 34 and the second rotary cylinder, and the first welding block and the second welding block are respectively installed on the first welder 37 and the second welder 38.
[0040] It should be noted that the welding cylinder 32 drives the welding plate 33 to move up and down, and the welding plate 33 drives the first rotating cylinder 34 and the second rotating cylinder to move up and down, and the first rotating cylinder 34 and the second rotating cylinder drive the first welder 37 and the second welder 38 to weld the products below. The first welding block and the second welding block on the first welder 37 and the second welder 38 are used to cooperate with the first top plate 35 and the second top plate 36 to limit the welder.
[0041] Furthermore, the welding plate 33 is configured as an L-shaped plate.
[0042] Preferably, a fixing ring is welded to the inner side wall of the positioning hole 27, and a rubber layer is fixedly installed on the top of the fixing ring.
[0043] Preferably, the positioning assembly 2 further includes a heat dissipation block, which is disposed on the positioning carrier 24 . There are multiple heat dissipation blocks, which are spaced apart and arranged relative to each other.
[0044] It should be noted that the heat sink is used to dissipate heat from the product during the welding process.
[0045] Preferably, the positioning assembly 2 further includes a vacuum cleaner, which is disposed on one side of the positioning seat 22 .
[0046] It should be noted that the vacuum cleaner is used to absorb the gas generated during the welding process.
[0047] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the description of the present utility model; and, for ordinary technicians in this field, they can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the present utility model.
Claims
1. A welding die for an automotive nitrogen shock-absorbing electronic controller, characterized in that: The base is provided with A positioning assembly, a welding assembly, a fixing assembly and a limiting assembly, wherein the welding assembly is arranged above the positioning assembly, the fixing assembly includes a first fixing unit and a second fixing unit, the first fixing unit and the second fixing unit are both arranged below the welding assembly, and the first fixing unit and the second fixing unit are arranged on the rear side of the positioning assembly, and the limiting assembly includes a first limiting unit and a second limiting unit, and the first limiting unit and the second limiting unit are respectively arranged on both sides of the positioning assembly.
2. A welding mold for an automotive nitrogen shock-absorbing electronic controller according to claim 1, characterized in that: The positioning assembly includes a positioning frame, a positioning seat, a positioning cylinder, a positioning carrier, a positioning connecting rod, a positioner and a positioning hole. The positioning frame is arranged opposite to the positioning seat and both are arranged on the base. The positioning carrier is installed on the positioning seat, and the positioning cylinder is installed in the positioning frame. The output end of the positioning cylinder is connected to one end of the positioning connecting rod, and the other end of the positioning connecting rod is connected to the positioner. The positioning hole is installed on the positioning carrier.
3. The welding mold for the automotive nitrogen shock absorption electronic controller according to claim 1, characterized in that: The first fixed unit includes a fixed column, a fixed cylinder, a fixed mounting plate, a fixed push rod, a fixed pressure plate, a fixed rotating seat and a fixed rotating shaft. The fixed column is arranged on the base, the fixed mounting plate is installed on one side of the fixed column, the fixed rotating seat is installed on the top of the fixed column, the fixed end of the fixed cylinder is arranged on the fixed mounting plate, the output end of the fixed cylinder is connected to one end of the fixed push rod, the other end of the fixed push rod is connected to the fixed pressure plate, the lower end of the middle part of the fixed pressure plate is connected to one end of the fixed rotating shaft, and the other end of the fixed rotating shaft is connected and arranged in the fixed rotating seat.
4. A welding mold for an automotive nitrogen shock-absorbing electronic controller according to claim 1, characterized in that: The first limiting unit includes a limiting base, a limiting plate, a limiting cylinder, a limiting slide and a limiting block. The limiting base is arranged on the base, the limiting plate is vertically installed on the limiting base, the fixed end of the limiting cylinder is installed on one side of the limiting plate, the output end of the limiting cylinder is connected to one end of the limiting slide, and the other end of the limiting slide is connected to the limiting block.
5. The welding mold for automobile nitrogen shock absorption electronic controller according to claim 1, characterized in that: The welding assembly includes a welding frame, a welding cylinder, a welding plate, a first rotary cylinder, a second rotary cylinder, a first top plate, a second top plate, a first welder and a second welder. The welding frame is mounted on a base. The fixed end of the welding cylinder is mounted on the welding frame. The welding plate is mounted on the output end of the welding cylinder. The first rotary cylinder and the second rotary cylinder are respectively mounted on the inner side surface of the welding plate. The first top plate and the second top plate are respectively mounted on the outer side surface of the welding plate. The first welder and the second welder are respectively mounted on the output ends of the first rotary cylinder and the second rotary cylinder. The first welding block and the second welding block are respectively mounted on the first welder and the second welder.
6. A welding die for an automotive nitrogen shock-absorbing electronic controller according to claim 2, characterized in that: A fixing ring is welded to the inner side wall of the positioning hole, and a rubber layer is fixedly installed on the top of the fixing ring.
7. The welding mold for automobile nitrogen shock absorption electronic controller according to claim 1, characterized in that: The positioning assembly further comprises a heat dissipation block, which is arranged on the positioning carrier. The heat dissipation block is provided in plurality and the plurality of heat dissipation blocks are arranged relative to each other at intervals.
8. The welding mold for automobile nitrogen shock absorption electronic controller according to claim 1, characterized in that: The positioning assembly further includes a dust collector, which is arranged on one side of the positioning seat.