Movable type grinding fluid deslagging trolley

Through the mobile grinding fluid slag removal truck, it uses magnetic rods and pneumatic diaphragm pump to achieve adsorption and circulating flow of impurities in cutting fluid, solves the problem of water tank precipitation and agglomeration, and achieves no production suspension and slag removal, improving the flexibility and practicality of the equipment.

CN223211180UActive Publication Date: 2025-08-12HAKUSAN MACHINERY WUXI CO LTD
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Patent Information

Application Number
CN202422497554.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, grinding fluid and waste chips are precipitated and agglomerated in the water tank, resulting in the equipment being shut down and cleaning is time-consuming and labor-intensive.

Method used

A mobile grinding fluid slag removal truck is designed to use magnetic rods and pneumatic diaphragm pumps to achieve the adsorption and circulating flow of cutting fluid impurities, absorb impurities through magnetic force and drive liquid flow with compressed air to avoid equipment production stoppage.

Benefits of technology

The water tank slag removal is achieved without stopping production, which improves the flexibility and practicality of slag removal, and reduces manual operation time and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable type grinding fluid deslagging trolley which comprises a trolley body, sliding rails are symmetrically installed on the top face of the trolley body towards the edges, more than two tank bodies are installed on the trolley body between the sliding rails in parallel, upper covers are assembled on the tank bodies, and a plurality of sleeves are installed on the upper covers towards the interiors of the tank bodies. The movable frame is assembled on the sliding rail in a sliding manner, a plurality of magnetic bars are mounted in the movable frame through a lifting seat, the movable frame is assembled above the upper cover of one tank body, and the magnetic bars downwards extend into the corresponding sleeves; in actual use, the deslagging trolley can be flexibly moved to the position close to the water tank needing to be cleaned, the water tank is communicated with the upper cover and the tank body, cutting fluid impurities flowing into the tank body are promoted to be adsorbed to the sleeve through magnetic force of the magnetic rod, and deslagging of the water tank is achieved under the condition that equipment does not need to be stopped; and the magnetic bar can be lifted through the lifting seat and switched to different tanks along with the moving frame, so that the tanks are convenient to clean, the flexibility of actual use is effectively improved, and the practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding fluid deslagging equipment, in particular to a mobile grinding fluid deslagging trolley. Background Art

[0002] Grinding fluid is widely used in the machining industry and is an indispensable supporting material for grinding.

[0003] During the grinding process, grinding fluid and waste chips will produce a large amount of oil-chip mixture. If these mixtures are not cleaned in time, they will quickly settle or even agglomerate in the water tank, which will affect the normal production of the lathe over time.

[0004] In the prior art, cleaning the water tank often causes equipment to stop production, which is time-consuming and labor-intensive. Utility Model Content

[0005] In order to solve the above problems, the present application provides a mobile grinding fluid slag removal trolley with a rational structure, which can realize water tank slag removal without the need to stop equipment production, and effectively improves the flexibility of actual use and has good practicality.

[0006] The technical solutions adopted in this utility model are as follows:

[0007] A mobile grinding fluid slag removal trolley includes a vehicle body, with slide rails symmetrically installed on the two facing edges of the top surface of the vehicle body, and two or more tank bodies are installed in parallel on the vehicle body between the slide rails. The tank bodies are equipped with upper covers, and the upper covers are equipped with multiple sleeves facing the interior of the tank bodies; it also includes a mobile frame slidably mounted on the slide rails, and multiple magnetic bars are installed in the mobile frame via a lifting seat. The mobile frame is mounted above the upper cover of one of the tank bodies, and the magnetic bars extend downward into the corresponding sleeves.

[0008] As a further improvement of the above technical solution:

[0009] A liquid inlet joint is installed on the upper cover inside and outside, the bottom end of the tank is connected to the suction port of the pneumatic diaphragm pump through a pipeline, and the outlet of the pneumatic diaphragm pump is connected to the liquid return joint, which is installed on the vehicle body; the liquid inlet joint and the liquid return joint are respectively installed with hoses, and the ends of the hoses are placed in the external grinding fluid tank.

[0010] There are two tank bodies, and the bottom ends of the two tank bodies are connected to the pneumatic diaphragm pumps through pipelines. A pneumatic valve is installed on each pipeline, and the opening and closing of the pneumatic valve is controlled by a hand valve.

[0011] The movable frame is a cylindrical structure with an opening facing downwards. Side arms are extended laterally from the outer wall of the movable frame. The ends of the side arms are slidably mounted on the slide rails via sliders.

[0012] The lifting seat is a disc-shaped structure installed inside the mobile frame. A shaft rod extends laterally on the circumferential wall of the lifting seat. The mobile frame is provided with a sliding groove for the shaft rod to extend laterally and move up and down; a handle is installed on the outer end of the shaft rod.

[0013] A handle is installed on the top surface of the upper cover, and a through hole communicating with the sleeve and penetrating upwards is opened on the upper cover.

[0014] A mesh basket is installed in the tank body, a cloth bag assembly is placed inside the mesh basket, and the top of the cloth bag assembly is supported at the opening of the tank body through a support ring; the sleeve extends downward into the interior of the cloth bag assembly.

[0015] The opening edge of the tank body and the bottom edge of the upper cover respectively extend outward to form flanges, and the flanges of the tank body and the upper cover are assembled and fixed by clamps.

[0016] Limit blocks are installed at both ends of the slide rail.

[0017] Wheels are respectively installed at the four corners of the bottom surface of the vehicle body.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model discloses that in actual use, the slag removal trolley can be flexibly moved to the vicinity of the water tank that needs to be cleaned, and the water tank is connected with the upper cover and the tank body. The magnetic force of the magnetic rod causes the impurities in the cutting fluid flowing into the tank body to be adsorbed on the sleeve, and the slag of the water tank can be removed without stopping the equipment; the magnetic rod can be lifted by the lifting seat and switched to different tank bodies with the mobile frame, which is convenient for cleaning the tank body, effectively improving the flexibility of actual use, having good practicality, and saving time and effort in the use of slag removal.

[0020] The utility model also has the following advantages:

[0021] Through the operation of the pneumatic diaphragm pump, compressed air is used as the power source to suck the grinding fluid in the water tank into the tank body without the use of electrical energy, thus realizing the circulation of the liquid during the slag removal process.

[0022] While being adsorbed by the magnetic rod, the cutting fluid is further filtered through the setting of the cloth bag, which effectively ensures the removal of slag from the cutting fluid. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the appearance structure diagram of the utility model.

[0024] Figure 2 This is a schematic structural diagram of the present invention (the door panels on the side of the vehicle body are omitted).

[0025] Figure 3 This is a schematic diagram of the assembly of the mobile frame, tank body and slide rails of the utility model.

[0026] Figure 4 This is an exploded view of the assembly of the mobile frame, upper cover and tank body of the utility model.

[0027] Figure 5 This is a schematic diagram of the state of the tank body combined with the upper cover during slag removal.

[0028] Figure 6 This is a schematic diagram of the state of the mobile rack of the utility model switching between tanks.

[0029] Including: 1. Car body; 2. Upper cover; 3. Mobile frame; 4. Magnetic rod; 5. Slide rail; 6. Hand valve; 7. Tank; 8. Pneumatic valve; 9. Pneumatic diaphragm pump; 10. Hose;

[0030] 11. Liquid return connector; 12. Wheel;

[0031] 21. Handle; 22. Liquid inlet connector; 23. Casing;

[0032] 31. chute; 32. side arm;

[0033] 41. Shaft; 42. Handle; 43. Lifting seat;

[0034] 51. Limit block;

[0035] 71. Clamp; 72. Cloth bag assembly; 73. Net basket. DETAILED DESCRIPTION

[0036] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.

[0037] like Figure 1 As shown, a mobile grinding fluid slag removal trolley of the present embodiment includes a vehicle body 1, and slide rails 5 are symmetrically installed on the two side edges of the top surface of the vehicle body 1 facing each other, and more than two tank bodies 7 are installed in parallel on the vehicle body 1 between the slide rails 5, and the tank body 7 is equipped with an upper cover 2, and the upper cover 2 is equipped with multiple sleeves 23 facing the inside of the tank body 7; it also includes a movable frame 3 slidably mounted on the slide rail 5, and multiple magnetic rods 4 are installed in the movable frame 3 through a lifting seat 43, and the movable frame 3 is equipped above the upper cover 2 of one of the tank bodies 7, and the magnetic rod 4 extends downward into the corresponding sleeve 23.

[0038] In actual use, the slag removal trolley can be flexibly moved to the vicinity of the water tank that needs to be cleaned, and the water tank is connected to the upper cover 2 and the tank body 7. The magnetic force of the magnetic rod 4 causes the impurities in the cutting fluid flowing into the tank body 7 to be adsorbed on the sleeve 23, thereby achieving water tank slag removal without the need to stop equipment production.

[0039] In actual use, the magnetic rod 4 can be lifted by the lifting seat 43 and switched to different tank bodies 7 along with the moving frame 3, which is convenient for cleaning the tank bodies 7.

[0040] A liquid inlet connector 22 is installed on the upper cover 2. Figure 2 As shown, the bottom end of the tank body 7 is connected to the suction port of the pneumatic diaphragm pump 9 through a pipeline, and the outlet of the pneumatic diaphragm pump 9 is connected to the return liquid joint 11, and the return liquid joint 11 is installed on the vehicle body 1; the liquid inlet joint 22 and the return liquid joint 11 are respectively installed with a hose 10, and the end of the hose 10 is placed in the external grinding fluid tank.

[0041] In this embodiment, the pneumatic diaphragm pump 9 uses compressed air as a power source to suck the grinding fluid in the water tank into the tank body 7 without using electrical energy, thereby achieving the circulation of the liquid during the slag removal process.

[0042] In actual use, the grinding fluid in the water tank flows into the tank body 7 through the hose 10, the liquid inlet joint 22, and the upper cover 2. The magnetic force of the magnetic rod 4 causes the magnetic impurities in the cutting fluid to be adsorbed on the sleeve 23, thereby filtering the cutting fluid. The filtered cutting fluid flows back to the water tank from the bottom of the tank body 7 through the return liquid joint 11.

[0043] There are two tank bodies 7, and the bottom ends of the two tank bodies 7 are connected to the pneumatic diaphragm pumps 9 through pipelines. A pneumatic valve 8 is installed on each pipeline, and the opening and closing of the pneumatic valve 8 is controlled by the hand valve 6; by opening and closing the pneumatic valve 8, the two tank bodies 7 are switched and used, so that the cutting fluid enters the preset tank body 7 for slag removal.

[0044] In this embodiment, the hand-operated valve 6 , the pneumatic valve 8 , and the pneumatic diaphragm pump 9 are all standard products currently available on the market.

[0045] In actual use, a hand-operated valve 6 with three working positions is used to correspond to the two tanks 7. When the hand-operated valve 6 is operated to the left, the pneumatic valve 8 on the left opens, and the cutting fluid in the water tank flows through the pipeline into the left tank 7 for deslagging. When the hand-operated valve 6 is operated to the right, the pneumatic valve 8 on the right opens, and the cutting fluid in the water tank flows through the pipeline into the right tank 7 for deslagging. When the hand-operated valve 6 is returned to the middle position, both pneumatic valves 8 are closed and disconnected, and both pipelines are disconnected.

[0046] like Figure 3 As shown, the movable frame 3 is a cylindrical structure with an opening facing downwards. A side arm 32 extends laterally from the outer wall of the movable frame 3 , and the end of the side arm 32 is slidably mounted on the slide rail 5 via a slider.

[0047] In this embodiment, the side arms 32 are provided to achieve the sliding assembly of the movable frame 3 on the slide rails 5 , and the movable frame 3 can also be assembled above the upper cover 2 .

[0048] like Figure 4As shown, the lifting seat 43 is a disc-shaped structure installed inside the mobile frame 3. A shaft 41 extends laterally on the circumferential wall of the lifting seat 43. The mobile frame 3 is provided with a sliding groove 31 for the shaft 41 to extend laterally and move up and down; a handle 42 is installed on the outer end of the shaft 41.

[0049] In actual use, the handle 42 can be used to apply force to the lifting seat 43 to drive the lifting seat 43 inside the moving frame 3 to move up and down, so that the magnetic rod 4 moves up and down.

[0050] When the lifting seat 43 is in a high position relative to the mobile frame 3, the magnetic rod 4 retracts upward into the mobile frame 3. At this time, force can be applied to the mobile frame 3 to make it move along the slide rail 5; when the lifting seat 43 is in a low position relative to the mobile frame 3, the magnetic rod 4 passes downward through the upper cover 2 and extends into the sleeve 23.

[0051] A handle 21 is installed on the top surface of the upper cover 2 to facilitate the movement of the upper cover 2; an upward through hole communicating with the sleeve 23 is opened on the upper cover 2, so that the magnetic rod 4 can be fitted downward into the sleeve 23.

[0052] like Figure 5 As shown, a mesh basket 73 is installed in the tank body 7, and a cloth bag assembly 72 is placed inside the mesh basket 73. The top of the cloth bag assembly 72 is supported at the opening of the tank body 7 through a support ring; the sleeve 23 extends downward into the interior of the cloth bag assembly 72.

[0053] In this embodiment, while the cutting fluid is being adsorbed by the magnetic rod 4, the cutting fluid is further filtered by the arrangement of the cloth bag, thereby effectively ensuring the removal of slag from the cutting fluid.

[0054] In this embodiment, the mesh basket 73 provides structural support for the cloth bags in the cloth bag assembly 72 .

[0055] The opening edge of the tank body 7 and the bottom edge of the upper cover 2 extend outward to form flanges, and the flanges of the tank body 7 and the upper cover 2 are assembled and fixed by the clamp 71, which is convenient for rapid fixing and installation between the upper cover 2 and the tank body 7, and also convenient for rapid disassembly and loosening, and can clean the inside of the tank body 7, especially the replacement of the cloth bag assembly 72, the cleaning of the net basket 73 and other operations.

[0056] Limiting blocks 51 are installed at both ends of the slide rail 5 .

[0057] By setting the limit block 51, when the movable frame 3 moves to the limit block 51, it reaches the preset position, and the lifting seat 43 can be lowered by the handle, and the magnetic rod 4 can be conveniently, accurately and quickly extended into the sleeve 23 of the upper cover 2, thereby realizing the rapid assembly between the movable frame 3 and the upper cover 2.

[0058] Wheels 12 are installed at the four corners of the bottom surface of the vehicle body 1 to facilitate the rapid transfer of the vehicle body 1.

[0059] The usage of this utility model is:

[0060] The following description will be made by taking the case where the movable frame 3 is mounted on the upper cover 2 of the left tank body 7 as an example.

[0061] During the slag removal operation, move the trolley to the water tank to be cleaned, install the hose 10 on the liquid inlet connector 22 and the liquid return connector 11 respectively, and place the end of the hose 10 inside the water tank; connect the air source interface of the pneumatic diaphragm pump 9 to the external compressed air. At this time, the magnetic rod 4 is inserted into the sleeve 23 of the upper cover 2, and the hand valve 6 is operated to the left to correspond to the left tank body 7, and the corresponding pneumatic valve 8 on the left is opened. As the pneumatic diaphragm pump 9 works, a vacuum is gradually formed in the left tank body 7, and the grinding fluid in the water tank flows into the tank body 7 through the hose 10 and the liquid inlet connector 22. The magnetic impurities in the grinding fluid are adsorbed on the sleeve 23 by the magnetic effect of the magnetic rod 4. After the grinding fluid passes through the bag assembly 72 for filtration, it is extracted from the bottom of the tank body 7 by the pneumatic diaphragm pump 9 and flows back to the water tank through the liquid return connector 11, realizing the circulation filtration of the cutting fluid in the water tank.

[0062] When it is necessary to switch the tank body 7, for example, when it is necessary to switch from the left tank body 7 to the right tank body 7, the pneumatic diaphragm pump 9 is turned off, the hand valve 6 is turned to the middle position, and the lifting seat 43 is moved upward along the movable frame 3 by the handle 42, so that the magnetic rod 4 moves upward and separates from the sleeve 23 of the upper cover 2. At the same time, force is applied to the movable frame 3 to make it move rightward along the slide rail 5 to above the right tank body 7, as shown in FIG. Figure 6 As shown, the lifting seat 43 is lowered by the handle 42, and the magnetic rod 4 is moved downward to be fitted into the sleeve 23 of the right upper cover 2, and the liquid inlet connector 22 of the right upper cover 2 is connected to the water tank through the hose 10, so that the cutting fluid can be deslagging through the right tank body 7; the replacement and use of the tank body 7 is completed.

[0063] Loosen the clamp 71 between the left tank body 7 and the upper cover 2, remove the upper cover 2 from the top of the tank body 7, and then take out the cloth bag assembly 72 inside the tank body 7 to replace the cloth bag assembly 72. At the same time, the net basket 73 inside the tank body 7 can also be cleaned to complete the cleaning operation of the left tank body 7.

[0064] The utility model realizes the slag removal of the water tank without stopping the equipment, and effectively improves the flexibility of actual use and has good practicality.

[0065] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0066] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.

Claims

1. A mobile grinding fluid slag removal trolley, characterized by: The invention comprises a vehicle body (1), wherein two sides of the top surface of the vehicle body (1) are symmetrically provided with slide rails (5), two or more tank bodies (7) are arranged in parallel on the vehicle body (1) between the slide rails (5), the tank bodies (7) are provided with an upper cover (2), and the upper cover (2) is provided with a plurality of sleeves (23) facing the inside of the tank bodies (7); and further comprises a moving frame (3) slidably provided on the slide rails (5), wherein a plurality of magnetic rods (4) are provided in the moving frame (3) via a lifting seat (43), the moving frame (3) is provided above the upper cover (2) of one of the tank bodies (7), and the magnetic rods (4) extend downward into the corresponding sleeves (23).

2. The mobile grinding fluid slag removal trolley according to claim 1, characterized in that: A liquid inlet joint (22) is installed on the upper cover (2) through the inside and outside, the bottom end of the tank body (7) is connected to the suction port of the pneumatic diaphragm pump (9) through a pipeline, and the outlet of the pneumatic diaphragm pump (9) is connected to the liquid return joint (11), and the liquid return joint (11) is installed on the vehicle body (1); the liquid inlet joint (22) and the liquid return joint (11) are respectively installed with a hose (10), and the end of the hose (10) is placed in an external grinding fluid tank.

3. The mobile grinding fluid slag removal vehicle according to claim 2, characterized in that: There are two tank bodies (7), the bottom ends of the two tank bodies (7) are connected to the pneumatic diaphragm pump (9) through pipelines respectively, and a pneumatic valve (8) is installed on each pipeline. The opening and closing of the pneumatic valve (8) is controlled by a hand valve (6).

4. The mobile grinding fluid slag removal trolley according to claim 1, characterized in that: The movable frame (3) is a cylindrical structure with an opening facing downwards. A side arm (32) is extended laterally from the outer wall surface of the movable frame (3). The end of the side arm (32) is slidably mounted on the slide rail (5) via a slider.

5. The mobile grinding fluid slag removal vehicle according to claim 4, characterized in that: The lifting seat (43) is a disc-shaped structure mounted inside the mobile frame (3). A shaft (41) extends laterally from the circumferential wall of the lifting seat (43). The mobile frame (3) is provided with a slide groove (31) for the shaft (41) to extend laterally and move up and down. A handle (42) is installed at the outer end of the shaft (41).

6. The mobile grinding fluid slag removal vehicle according to claim 1, characterized in that: A handle (21) is installed on the top surface of the upper cover (2), and an upward through hole communicating with the sleeve (23) is provided on the upper cover (2).

7. The mobile grinding fluid slag removal trolley according to claim 1, characterized in that: A net basket (73) is installed in the tank body (7), and a cloth bag assembly (72) is placed inside the net basket (73). The top end of the cloth bag assembly (72) is supported at the opening of the tank body (7) through a support ring; the sleeve (23) extends downward into the interior of the cloth bag assembly (72).

8. The mobile grinding fluid slag removal vehicle according to claim 1, characterized in that: The opening edge of the tank body (7) and the bottom edge of the upper cover (2) respectively extend outwards to form flanges, and the flanges of the tank body (7) and the upper cover (2) are assembled and fixed by a clamp (71).

9. The mobile grinding fluid slag removal vehicle according to claim 1, characterized in that: Limiting blocks (51) are installed at both ends of the slide rail (5).

10. The mobile grinding fluid slag removal vehicle according to claim 1, characterized in that: Wheels (12) are respectively installed at the four corners of the bottom surface of the vehicle body (1).