Color rubber mold

By designing colored rubber molds and adopting multi-layer polytetrafluoroethylene coatings and positioning structures, the problems of high material costs, monotonous patterns, easy cracking, and difficult demolding in the manufacturing of colored tires have been solved, achieving high-quality molding and firm adhesion of colored tire patterns.

CN224028464UActive Publication Date: 2026-03-24青岛晟昱盈泓信息技术有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing colored tire manufacturing processes suffer from problems such as high material costs, limited color options, restricted pattern layouts, poor flexural strength of colored rubber compounds, susceptibility to cracking, poor molding quality of colored rubber, and difficulty in demolding.

Method used

Design a colored adhesive mold, which uses an upper side plate, a lower side plate and patterned blocks to form a space, with detachable movable type blocks and a coating inside. The movable type blocks are filled with colored adhesive, and the adhesion is enhanced by multi-layer polytetrafluoroethylene (PTFE) coating and decorative lines. A positioning structure is set to ensure that the pattern is successfully implanted.

Benefits of technology

It achieves high-quality molding of colored tire patterns, improves the firmness and clarity of the patterns, solves the problem of difficult demolding, and enhances the adhesion of the colored adhesive and the three-dimensional representation of the patterns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The color rubber mold is provided with an upper side plate, a lower side plate and a pattern block arranged between the upper side plate and the lower side plate, and the upper side plate, the lower side plate and the pattern block define a space for storing a tire to be vulcanized; a first groove is further formed in the inner surface of the upper side plate and / or the inner surface of the lower side plate, and a detachable movable type block is arranged in the first groove; a plurality of second grooves are further formed in the inner side surface of the detachable movable type block, and colored glue for forming colored fonts and / or colored patterns on the surface of the tire is arranged in the second grooves. The mold with a three-dimensional space structure is formed, the hollow color code can be formed, the hollow color code can be filled with color glue of other colors or the color code with a fluorescent function, and the problems that the color glue forming quality is poor and demolding is difficult can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of tire preparation, concretely relates to a color glue mold applied in tire preparation. BACKGROUND

[0002] Color tire has great market demand due to its personalized color and high visual recognition effect. The existing color tire generally adopts cold feeding two or three compound extruders to compound color glue and black glue to make the tire into color, but the color tire manufactured by this process has problems such as high material cost, single color, limited color layout of font pattern, poor flex resistance of color glue, easy cracking and the like. There is also a process for manufacturing color tire by embedding in the prior art, but there are generally problems such as poor color glue forming quality and difficult demolding. SUMMARY

[0003] In view of the above situation, in order to solve the technical problems existing in the above, the utility model provides a color glue mold, which is provided with an upper side plate, a lower side plate and a pattern block arranged between the upper side plate and the lower side plate, the upper side plate, the lower side plate and the pattern block enclose a space for storing a tire to be vulcanized; the inner surface of the upper side plate and / or the lower side plate is further provided with a first groove, and a detachable movable type block is arranged in the first groove; the inner side surface of the detachable movable type block is further provided with a plurality of second grooves, and color glue for forming color font and / or color pattern on the surface of the tire is arranged in the second grooves.

[0004] According to the color glue mold of the present application, the inner side surface of the detachable movable type block and the inner side surface of the color glue arranged thereon protrude from the inner surface of the upper side plate or the lower side plate and are located in the space enclosed by the upper side plate, the lower side plate and the pattern block.

[0005] According to the color glue mold of the present application, the inner side surface of the detachable movable type block and the inner side surface of the color glue arranged thereon are aligned with the inner surface of the upper side plate or the lower side plate and form part of the inner surface of the upper side plate or the lower side plate.

[0006] According to the color glue mold of the present application, the detachable movable type block is fixed on the upper side plate and / or the lower side plate by connecting screws.

[0007] According to the color glue mold of the present application, the inner side surface of the detachable movable type block is further provided with a coating layer, and the coating layer comprises a plurality of polytetrafluoroethylene (PTFE) sintered and cured layers, each layer having a thickness of 10 to 15 microns.

[0008] According to the color glue mold of the present application, the total thickness of the coating layer is 50 to 60 microns.

[0009] According to the color glue mold of the present application, the groove bottom of the second groove is further provided with a plurality of decorative lines.

[0010] According to the color glue mold of the present application, the detachable movable type block is further provided with a plurality of spring cone positioning holes.

[0011] After adopting the technology of the present application, the color glue mold according to the embodiments of the present application has the following beneficial effects.

[0012] 1) The mold with a three-dimensional spatial structure is formed, the color label with a hollow shape can be formed, other color glue can be filled in the hollow color label, or the color label with a fluorescent function can be formed, and the problems of poor color glue forming quality and demolding difficulty can be solved.

[0013] 2) By adding a coating on the inner surface of the mold or performing special treatment, the adhesion of the color glue is increased, and the firmness and clarity of the pattern are further improved.

[0014] 3) By providing a positioning structure on the mold, it is ensured that the color rubber pattern can be smoothly implanted into the movable type block groove. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a sectional structure diagram of the sink-in color label movable type block color glue mold according to the embodiments of the present application.

[0016] Figure 2 It is a sectional structure diagram of the protruding color label movable type block color glue mold according to the embodiments of the present application.

[0017] Figure 3 It is a structure example diagram of the detachable movable type block according to the embodiments of the present application.

[0018] Figure 4 It is a test comparison result of the adhesion of the color glue and the movable type block under the TFL process structure, the IDLG process structure and the untreated movable type block structure according to the embodiments of the present application.

[0019] Figure 5 It is a test comparison result of the pattern clarity under the TFL process structure, the IDLG process structure and the untreated movable type block structure according to the embodiments of the present application.

[0020] Figure 6 It is a test comparison result of the pattern firmness under the TFL process structure, the IDLG process structure and the untreated movable type block structure according to the embodiments of the present application.

[0021] Figure 7 It is a THK positioning structure schematic diagram according to the embodiments of the present application.

[0022] Figure 8 It is a color label implantation time comparison table when the THK positioning structure and the THK positioning structure are not used according to the embodiments of the present application.

[0023] In the drawings,

[0024] upper side plate 1

[0025] lower side plate 2

[0026] pattern block 3

[0027] first recess 40

[0028] removable type block 4

[0029] connecting screw 41

[0030] second recess 50

[0031] color glue 5

[0032] coating layer 6

[0033] decorative line 61

[0034] spring cone hole positioning hole 70 DETAILED DESCRIPTION

[0035] Various preferred embodiments of the present application will be described below with reference to the drawings. The following description with reference to the drawings is provided to assist in understanding example embodiments of the present application defined in the claims and their equivalents. It includes various specific details that should not be taken as limiting the application, but rather should be understood as merely exemplary. Accordingly, those skilled in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the application. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.

[0036] As Figures 1 to 3 shown, a color glue mold is provided with an upper side plate 1 and a lower side plate 2, and a pattern block 3 arranged between the upper side plate 1 and the lower side plate 2, the upper side plate 1, the lower side plate 2 and the pattern block 3 enclosing a space for storing a tire to be vulcanized; the inner surface of the upper side plate 1 and / or the lower side plate 2 is further provided with a first recess 40, and the first recess 40 is provided with a removable type block 4; the inner surface of the removable type block 4 is further provided with a plurality of second recesses 50, and the second recesses 50 are provided with color glue 5 for forming colored characters and / or colored patterns on the surface of the tire.

[0037] The inner surface of the removable type block 4 and the inner surface of the color glue 5 arranged thereon protrude from the inner surface of the upper side plate 1 or the lower side plate 2 and are located in the space enclosed by the upper side plate 1, the lower side plate 2 and the pattern block 3. Alternatively, the inner surface of the removable type block 4 and the inner surface of the color glue 5 arranged thereon are aligned with the inner surface of the upper side plate 1 or the lower side plate 2 and form part of the inner surface of the upper side plate 1 or the lower side plate 2.

[0038] The detachable movable type block 4 is fixed to the upper side plate 1 and / or the lower side plate 2 by connecting screws 41.

[0039] The inner surface of the detachable movable type block 4 is also provided with a coating 6, which includes multiple layers of polytetrafluoroethylene (PTFE) sintered and cured layers, each layer having a thickness of 10 to 15 micrometers.

[0040] The total thickness of the coating 6 is 50 to 60 micrometers.

[0041] The bottom of the second groove 50 is also provided with several decorative lines 61.

[0042] like Figure 7 As shown, the detachable movable type block 4 is also provided with several spring conical positioning holes 70.

[0043] According to a colored rubber mold of this application, the upper side plate 1, the lower side plate 2, and the tread block 3 enclose a space for storing a tire to be vulcanized. The tread block 3 corresponds to the tire crown, and the upper side plate 1 and the lower side plate 2 correspond to the tire sidewall. The inner surface of the detachable type block 4 and the inner surface of the colored rubber 5 disposed thereon protrude from the inner surface of the upper side plate 1 or the lower side plate 2 and are located within the space enclosed by the upper side plate 1, the lower side plate 2, and the tread block 3, forming a recessed colored type block, that is, the colored lettering or pattern on the tire is recessed into the tire surface. The inner surface of the detachable type block 4 and the inner surface of the colored rubber 5 disposed thereon are aligned with the inner surface of the upper side plate 1 or the lower side plate 2 and constitute a part of the inner surface of the upper side plate 1 or the lower side plate 2, forming a protruding colored type block, that is, the colored lettering or pattern on the tire is protruding from the tire surface.

[0044] According to a colored adhesive mold of this application, the inner surface of the detachable type block 4, including the inner surface of the second groove 50, is coated with a coating 6. This coating is applied by surface spraying to increase adhesion, and in this embodiment, it is also referred to as the type block surface TFL coating process. The main component of the coating is polytetrafluoroethylene (PTFE). A multi-layer spraying process is used, with each layer being 10–15 micrometers thick. The coating is sintered and cured at 380–400°C. The cross-cut test (ASTM D3359) requires a grade ≥4B. The best adhesion effect for the pattern is achieved when the spraying thickness is 50–60 micrometers.

[0045] The bottom of the second groove 50 is also provided with several decorative lines 61, which are also referred to as the special processing technology of movable type block IDLG in this application embodiment. The adhesion of color glue is increased by the decorative lines at the bottom of the groove.

[0046] Figure 4Test results of the adhesion of color glue and movable type block under the TFL process structure, IDLG process structure and untreated movable type block structure according to the embodiments of the present application; Figure 5 Test results of the pattern definition under the TFL process structure, IDLG process structure and untreated movable type block structure according to the embodiments of the present application; Figure 6 Test results of the pattern firmness under the TFL process structure, IDLG process structure and untreated movable type block structure according to the embodiments of the present application.

[0047] Test results show that the TFL process structure and IDLG process structure are obviously superior to the untreated movable type block structure.

[0048] According to the color glue mold of the present application, the detachable movable type block 4 is further provided with a plurality of spring cone positioning holes 70, which are also referred to as THK positioning structures in the embodiments of the present application. By providing the positioning structure in the mold, it is ensured that the color rubber pattern can be smoothly implanted into the movable type block groove.

[0049] Figure 8 The THK positioning structure according to the embodiments of the present application and the color mark implantation time when the THK positioning structure is not used are compared in the table. Test group A pattern content: 8848; test group B pattern content: AL808; test group C pattern content: ALL-RIGHT; test group D pattern content: GF-ARSR EVER; and test group E pattern content: GF-ARSR EVER FORCE. Test results show that the color mark implantation time when the THK positioning structure is used is superior to that when the THK positioning structure is not used.

[0050] According to the color glue mold of the present application, a mold with a three-dimensional spatial structure is formed, which can form a color mark with a hollow shape and can fill other color glue in the hollow color mark or a color mark with a fluorescent function, thereby solving the problems of poor color glue forming quality and demolding difficulty.

[0051] By adding a coating or performing special treatment on the inner surface of the mold, the adhesion of the color glue is increased, and the firmness and definition of the pattern are further improved.

[0052] By providing the positioning structure in the mold, it is ensured that the color rubber pattern can be smoothly implanted into the movable type block groove.

[0053] The above has carried out the detailed introduction to the utility model, the principle and the implementation mode of the utility model have been set forth in this article by applying specific examples, the above example is only used for helping understanding the method of the utility model and its core thought;Meanwhile, for the general technical personnel of the field, according to the thought of the utility model, there will be changes in specific implementation mode and application range, and the above-mentioned, the content of the specification should not be understood as the limitation of the utility model.

[0054] Through the description of the above implementation mode, those skilled in the art can clearly understand that the utility model can be implemented.Of course, the above listed cases are only examples, and the utility model is not limited to this.The skilled person in the art should understand that other deformations or simplifications of the technical solutions of the utility model can be appropriately applied to the utility model, and should be included in the scope of the utility model.

Claims

1. A color gel mold characterized by, The upper side plate (1) and the lower side plate (2) and the pattern block (3) are arranged between the upper side plate (1) and the lower side plate (2), and the upper side plate (1), the lower side plate (2) and the pattern block (3) enclose a space for storing the tire to be vulcanized; the inner surface of the upper side plate (1) and / or the lower side plate (2) is further provided with a first groove (40), and the first groove (40) is provided with a detachable movable block (4); the inner surface of the detachable movable block (4) is further provided with a plurality of second grooves (50), and the second grooves (50) are provided with color glue (5) for forming colored characters and / or colored patterns on the surface of the tire.

2. The colored glue mold according to claim 1, wherein, The inner surface of the detachable movable block (4) and the inner surface of the color glue (5) arranged thereon protrude from the inner surface of the upper side plate (1) or the lower side plate (2) and are located in the space enclosed by the upper side plate (1), the lower side plate (2) and the pattern block (3).

3. The colored glue mold according to claim 1, wherein, The inner surface of the detachable movable block (4) and the inner surface of the color glue (5) arranged thereon are aligned with the inner surface of the upper side plate (1) or the lower side plate (2) and form part of the inner surface of the upper side plate (1) or the lower side plate (2).

4. The colored glue mold according to claim 1, wherein, The detachable movable block (4) is fixed on the upper side plate (1) and / or the lower side plate (2) by connecting screws (41).

5. The colored glue mold according to claim 1, wherein, The inner surface of the detachable movable block (4) is further provided with a coating layer (6), and the coating layer (6) comprises a plurality of layers of polytetrafluoroethylene PTFE sintered and cured layers, each layer having a thickness of 10-15 microns.

6. The colored glue mold according to claim 5, wherein, The total thickness of the coating layer (6) is 50-60 microns.

7. The colored glue mold according to claim 1, wherein, The bottom of the second groove (50) is further provided with a plurality of decorative lines (61).

8. The colored glue mold according to claim 1, wherein, The detachable movable block (4) is further provided with a plurality of spring cone positioning holes (70). The detachable movable block (4) is further provided with a plurality of spring cone positioning holes (70).