Deep-cavity die capable of reducing defects of finished product
By improving the deep cavity mold design, the coordination of core draw and B plate is used to synchronously eject the motion, the problem of high defect rate of finished products in traditional molds is solved, efficient and fully automated production is achieved, yield rate is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202422456878.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Traditional deep cavity molds have high defect rate in the finished product during injection molding, especially due to the strain and pulling of the end-up buckle position.
A new deep cavity mold design is adopted, including upper mold and lower mold. By setting the coordination between the core pulling and B plate, the core pulling is first opened, and the B plate is ejected again, and the mold opening sequence is increased. The synchronous movement of the limit pulling rod and the ejector plate is used to reduce the friction and tightening force of the product, and fully automated production is achieved through a robot.
It effectively reduces the defect rate of finished products by 30%, shortens the product forming cycle by 5 seconds, reduces manpower demand, realizes fully automated production, and improves the yield rate and efficiency of injection molding production.
Smart Images

Figure CN223211827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep cavity molds, and in particular to a deep cavity mold capable of reducing defects in finished products. Background Art
[0002] Injection molding is a method of producing industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine (abbreviated as injection machine or injection molding machine) is the main molding equipment that uses plastic molding molds to make plastic products of various shapes of thermoplastics or thermosetting materials. Injection molding is achieved through injection molding machines and molds.
[0003] The traditional design uses a push plate plus an ejector pin and a secondary ejector mechanism. This results in a 100% failure rate of the ejector buckle being pulled out. To address this issue, we conducted technological innovation based on the existing deep-cavity mold and proposed a deep-cavity mold that can reduce defects in finished products. Utility Model Content
[0004] The purpose of this invention is to provide a deep cavity mold which can reduce defects in finished products, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a deep-cavity mold that can reduce defects in finished products, comprising an upper mold and a lower mold, wherein an A plate is provided on the inner side of the upper mold, a sliding B plate is provided below the A plate, and a B plate is installed below the sliding B plate, and the sliding B plate and the B plate are both installed on the inner side of the lower mold, and electronic safety switch fixing rods are installed on the left and right sides of the sliding B plate, and the lower part of the outer wall of the electronic safety switch fixing rod is connected to the ejector plate, and the ejector plate is provided on the inner side of the lower mold, and the lower part of the lower mold is provided with a lower mold installed below the lower mold, and multiple pull rods are installed on the front and back sides of the upper mold, and the two sides above the ejector plate are connected to the lower part of the B plate through a limiting pull rod, and a plug screw is installed on the outer side of the limiting pull rod, and the outer side of the plug screw is installed below the fixed insert plate of the rear mold, and a core pulling is installed between the upper mold and the pull rod, and the lower part of the core pulling is connected to the upper part of the B plate.
[0006] Preferably, the lower portion of the upper mold and the upper portion of the pull rod are arranged correspondingly.
[0007] Preferably, the pull rods are arranged correspondingly between the sliding B plate and the ejector plate.
[0008] Preferably, the sliding B plates are tightly fitted with each other.
[0009] Preferably, the B plate is tightly fitted to the lower mold.
[0010] Preferably, the ejector plate and the B plate are arranged correspondingly.
[0011] Preferably, the limiting pull rod and the driving screw are arranged correspondingly.
[0012] Preferably, the ejector plate, B plate, sliding B plate and A plate are arranged parallel to each other.
[0013] Compared with the prior art, the beneficial effects of this invention are:
[0014] By setting up the core pulling and B plate, the core pulling is opened first, and then the B plate is ejected again, the mold opening is increased, and the rubber plug is not used. The limit pull rod is added to the ejector plate and the B plate. The mold opening order is A plate and B plate are opened first, and then the B plate and the ejector plate are simultaneously pulled 2mm apart to pull out the large middle insert, thereby reducing the friction and holding force of the product and ejecting it normally. The yield rate in injection molding production is increased by 30%, saving costs. Secondly, a robot is used to remove the product, making the device fully automated and reducing the manpower by one operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without inventive effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0016] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the front cross-sectional structure of different levels of the utility model.
[0018] In the figure: 1. Upper mold; 2. Pull rod; 3. Electronic safety switch fixing rod; 4. Ejector plate; 5. B plate; 6. Sliding B plate; 7. A plate; 8. Limit pull rod; 9. Plug screw; 10. Rear mold fixing insert plate; 11. Core pulling; 14. Lower mold. DETAILED DESCRIPTION
[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0021] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solutions in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of this utility, not all of the embodiments. Based on the embodiment of this utility, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility.
[0022] See also Figure 1-2 , the utility model provides a deep cavity mold technical solution that can reduce defects in finished products: a deep cavity mold that can reduce defects in finished products, comprising an upper mold 1 and a lower mold 14, an A plate 7 is provided on the inner side of the upper mold 1, a sliding B plate 6 is provided below the A plate 7, a B plate 5 is installed below the sliding B plate 6, the sliding B plate 6 and the B plate 5 are both installed on the inner side of the lower mold 14, an electronic safety switch fixing rod 3 is installed on the left and right sides of the sliding B plate 6, the lower side of the outer wall of the electronic safety switch fixing rod 3 is connected to the ejector plate 4, the ejector plate 4 is provided on the inner side of the lower mold 14, and the inner side of the lower mold 14 is provided with a lower A lower mold 14 is installed below the mold 14, and multiple pull rods 2 are installed on the front and rear sides of the upper mold 1. The two sides above the ejector plate 4 are connected to the bottom of the B plate 5 through the limit pull rods 8. The outer side of the limit pull rods 8 is installed with plug screws 9, and the outer side of the plug screws 9 is installed below the rear mold fixed insert plate 10. A core pulling device 11 is installed between the upper mold 1 and the pull rod 2. After the injection molding product is opened and the core pulling device 11 stroke is set, the inclined ejector and the ejector are directly ejected, and the product is taken out by the robot. The product molding cycle is shortened by 5 seconds. The bottom of the core pulling device 11 is connected to the top of the B plate 5.
[0023] When in use, first pull open the core pulling 11, then eject the B plate 5 again, add 13 to open the mold, do not use the rubber plug, add the limit pull rod 8 to the ejector plate 4 and the B plate 5, and the mold opening order is A plate 7, B plate 5 open first, then 13 pull the B plate 5 and the ejector plate 4 apart by 2mm to pull out the large middle insert, thereby reducing the friction and holding force of the product and ejecting it normally. The yield rate in injection molding production is increased by 30%, saving costs. Secondly, a robot is used to take out the product, making the device fully automated and reducing the manpower by one operator.
[0024] The lower part of the upper die 1 and the upper part of the pull rod 2 are arranged correspondingly.
[0025] The pull rods 2 are arranged correspondingly between the sliding B plate 6 and the ejector plate 4. The sliding B plate 6 and the ejector plate 4 are fixed and limited by the pull rods 2, so that when the mold 13 is opened, the B plate 5 can be pulled out synchronously with the ejector plate 4 to achieve synchronous movement, so that the product will not be damaged by the oblique ejection buckle.
[0026] The sliding B plate 6 is tightly fitted with the B plate 5. The sliding B plate 6 is added with an electronic safety switch fixing rod 3 so that the electronic safety switch is synchronized with the ejector plate 4 and the B plate 5 to prevent the ejector from failing to return to its position.
[0027] The B plate 5 and the lower mold 14 are tightly fitted together.
[0028] The ejector plate 4 and the B plate 5 are arranged correspondingly.
[0029] The limiting rod 8 and the plug screw 9 are set correspondingly. The plug screw 9 is added to control the pulling stroke of the rear mold fixed insert plate 10 and the sliding B plate 6 to be about 2mm-3mm. The mold core pulling 11 is limited.
[0030] The ejector plate 4, B plate 5, sliding B plate 6 and A plate 7 are arranged parallel to each other. The device adjusts the mold opening stroke of A plate 7 and B plate 5 on the injection molding machine. According to the fixed stroke adjustment of A plate 7, B plate 5, 13, the B plate 5 and the rear mold fixed insert plate 10 are pulled away by 2mm-3mm.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deep cavity mold capable of reducing defects in finished products, comprising an upper mold (1) and a lower mold (14), characterized in that: An A plate (7) is provided on the inner side of the upper mold (1), a sliding B plate (6) is provided below the A plate (7), a B plate (5) is installed below the sliding B plate (6), and both the sliding B plate (6) and the B plate (5) are installed on the inner side of the lower mold (14). An electronic safety switch fixing rod (3) is installed on the left and right sides of the sliding B plate (6), and the lower side of the outer wall of the electronic safety switch fixing rod (3) is connected to the ejector plate (4), and the ejector plate (4) is provided on the inner side of the lower mold (14). A lower mold (14) is installed below the lower mold (14), and a plurality of pull rods (2) are installed on the front and rear sides of the upper mold (1). The two sides above the ejector plate (4) are connected to the bottom of the B plate (5) through a limiting pull rod (8), and a plug screw (9) is installed on the outer side of the limiting pull rod (8). The outer side of the plug screw (9) is installed below the rear mold fixed insert plate (10). A core puller (11) is installed between the upper mold (1) and the pull rod (2), and the bottom of the core puller (11) is connected to the top of the B plate (5).
2. A deep cavity mold capable of reducing defects in finished products according to claim 1, characterized in that: The lower part of the upper mold (1) and the upper part of the pull rod (2) are arranged correspondingly.
3. The deep cavity mold capable of reducing defects in finished products according to claim 2, characterized in that: The pull rods (2) are arranged correspondingly between the sliding B plate (6) and the ejector plate (4).
4. The deep cavity mold capable of reducing defects in finished products according to claim 3, characterized in that: The sliding B plate (6) and the B plate (5) are tightly fitted together.
5. The deep cavity mold capable of reducing defects in finished products according to claim 4, characterized in that: The B plate (5) and the lower mold (14) are tightly fitted together.
6. The deep cavity mold capable of reducing defects in finished products according to claim 5, characterized in that: The ejector plate (4) and the B plate (5) are arranged correspondingly.
7. The deep cavity mold capable of reducing defects in finished products according to claim 6, characterized in that: The limiting pull rod (8) and the plug screw (9) are arranged correspondingly.
8. The deep cavity mold capable of reducing defects in finished products according to claim 7, characterized in that: The ejector plate (4), the B plate (5), the sliding B plate (6) and the A plate (7) are arranged parallel to each other.