Extrusion molding mechanism for plastic film
Through the combination of automated loading system and temperature difference adjustment components, the problems of low manual feeding efficiency and coke of rubber are solved, and efficient production and high-quality plastic film manufacturing are achieved.
Patent Information
- Application Number
- CN202421710625.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The raw material delivery in the existing plastic film extrusion mechanism relies on manual labor, resulting in low working efficiency, and the rubber flows poorly in the extruder, which is prone to overheating and scorching, affecting the quality of the product.
The automatic feeding system and temperature difference adjustment components are adopted to separate the molten raw materials through the reserve detector, reducing manual intervention, reducing the residence time of the rubber, and avoiding scorching.
It improves production efficiency, reduces the working intensity of staff, reduces the generation of coke particles and coke blocks, and improves the quality of plastic film.
Smart Images

Figure CN223211858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film molding, and more particularly to an extrusion mechanism for plastic films. Background Art
[0002] The extruder is an important plastic machine. The production and manufacturing of most plastic products can be achieved by extrusion molding. Among them, the extrusion mechanism used in the manufacture of plastic films is an important component. It has many advantages such as high efficiency, high power density, good energy saving, high reliability, and high control precision.
[0003] The shortcomings of the existing technology: However, in the common plastic film extrusion mechanism, the feeding of raw materials is still mainly manual, which greatly slows down the working efficiency of related machines and equipment. In addition, when the extruder is in continuous production for a long time, the rubber material does not flow smoothly in the extruder, causing the rubber material to stay for too long and overheat and burn, resulting in burnt particles and burnt blocks. Especially for products such as plastic films, this seriously affects the production quality of the film. For this reason, we propose an extrusion mechanism for plastic films. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an extrusion mechanism for a plastic film to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a plastic film extrusion mechanism, comprising a hot melt mechanism, the top of the hot melt mechanism is fixedly connected to a raw material storage tank, the body of the raw material storage tank is fixedly connected to a feeding mechanism, the bottom end of the hot melt mechanism is fixedly connected to a hot melt furnace, one side of the hot melt furnace is fixedly connected to a driving mechanism, one end of the driving mechanism is fixedly connected to a driving shaft, the shaft body of the driving shaft is fixedly connected to a temperature difference adjustment component, one end of the temperature difference adjustment component is fixedly connected to a plastic guide tube, and one end of the plastic guide tube is fixedly connected to the extrusion mechanism.
[0006] Preferably, a feed pipe is fixedly connected to the top surface of the hot melting furnace, a top end of the feed pipe is fixedly connected to a raw material storage tank, and a reserve detector is fixedly connected to one side of the raw material storage tank.
[0007] Preferably, one end of the feeding mechanism is fixedly connected to a feeding pipe, one end of the feeding pipe is fixedly connected to a pneumatic valve, one side of the pneumatic valve is fixedly connected to a signal meter, one end of the pneumatic valve is connected to the feeding pipe, and the other end of the feeding pipe is fixedly connected to a funnel swallowing tube.
[0008] Preferably, a support base is provided at the bottom end of the driving mechanism, a driving motor is fixedly connected to one side of the support base, and the middle of the support base is fixedly connected to the driving shaft.
[0009] Preferably, one end of the temperature difference regulating component is fixedly connected to a plurality of material dividing plates, the middle of the temperature difference regulating component is fixedly connected to a guide column, a plurality of guide holes are opened on the guide column, the guide holes opened at one end of the guide column are fixedly connected to a cluster tube, and one end of the cluster tube is fixedly connected to a plastic guide tube.
[0010] Preferably, the extrusion mechanism includes an extruder base plate, an extrusion cavity is provided inside the extruder base plate, an exhaust ring is provided on the outside of the extrusion cavity, an exhaust cavity is provided inside the extrusion cavity, and an air pump is provided at the bottom of the exhaust cavity.
[0011] The technical effects and advantages of the utility model.
[0012] 1. The utility model is provided with a feeding mechanism through a hot melt mechanism, and a reserve detector which can detect the stock of raw materials in the tank is arranged on the body of the raw material storage tank. When the raw materials are reduced to a certain amount, the reserve detector sends a signal to the signal meter on the pneumatic valve, and the signal meter is connected to the switch of the pneumatic valve. When the signal is received, the pneumatic valve starts, and is connected to the total storage bin through the feed pipe, and uses a huge suction force to suck the raw materials into the tank until the storage amount in the tank reaches the safety index. The reserve detector sends a signal to the signal meter again, and the pneumatic valve stops working after receiving the signal meter, thereby eliminating the process of manually feeding raw materials at a fixed time, reducing the workload of the staff, and improving the overall work efficiency.
[0013] 2. The utility model is provided with a temperature difference regulating component through the hot melt mechanism. After the raw materials enter the hot melt furnace, they first enter the dividing partition to separate the raw materials into multiple parts at one time, accelerate the melting efficiency of the raw materials, and then flow into the guide hole on the guide column during the rotation. When entering the guide hole, due to the thickening of the inner and outer barriers, the temperature is lower than that on the dividing partition just entering the hot melt furnace, which alleviates the coke particles and coke blocks caused by too long burning. Then they flow into the cluster tube again and enter the plastic guide tube, further alleviating the overheating of the molten raw materials, effectively reducing the coke particles and coke blocks caused by too long residence time of the rubber material, and improving the quality of plastic products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a partial cross-sectional structural schematic diagram of the present utility model.
[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0017] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point B in the middle.
[0018] The accompanying drawings are marked as follows: 1. Hot melt mechanism; 101. Hot melt furnace; 102. Feed pipe; 103. Raw material storage tank; 104. Reserve detector; 2. Loading mechanism; 201. Feed pipe; 202. Pneumatic valve; 203. Signal meter; 204. Funnel swallowing tube; 3. Driving mechanism; 301. Driving motor; 302. Support seat; 303. Driving shaft; 4. Temperature difference adjustment component; 401. Material dividing partition; 402. Guide column; 403. Cluster pipe; 404. Plastic guide pipe; 5. Extrusion mechanism; 501. Extrusion base plate; 502. Air pump; 503. Exhaust chamber; 504. Exhaust ring; 505. Extrusion chamber. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The plastic film extrusion mechanism involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] The utility model provides an extrusion mechanism for plastic film, including a hot melt mechanism 1, the top of the hot melt mechanism 1 is fixedly connected to a raw material storage tank 103, the body of the raw material storage tank 103 is fixedly connected to a feeding mechanism 2, the bottom end of the hot melt mechanism 1 is fixedly connected to a hot melt furnace 101, one side of the hot melt furnace 101 is fixedly connected to a driving mechanism 3, one end of the driving mechanism 3 is fixedly connected to a driving shaft 303, the shaft body of the driving shaft 303 is fixedly connected to a temperature difference adjustment component 4, one end of the temperature difference adjustment component 4 is fixedly connected to a plastic guide tube 404, and one end of the plastic guide tube 404 is fixedly connected to an extrusion mechanism 5.
[0021] The feeding mechanism 2 is started to pass the raw materials into the raw material storage tank 103 in the hot melt mechanism 1, and then enters the hot melt furnace 101 for hot melting and gluing. At the same time, the driving mechanism 3 is started to drive the driving shaft 303, and further synchronously drives the temperature difference adjustment component 4 to complete the guidance of the molten glue and converge it into the plastic guide tube 404, and finally enters the extrusion mechanism 5 to complete the manufacture of the plastic film.
[0022] Furthermore, a feed pipe 102 is fixedly connected to the top surface of the hot melting furnace 101 , a top end of the feed pipe 102 is fixedly connected to a raw material storage tank 103 , and a reserve detector 104 is fixedly connected to one side of the raw material storage tank 103 .
[0023] The reserve detector 104 is used to detect the storage amount of raw materials inside the raw material storage tank 103, so as to facilitate the addition of raw materials when the storage amount is insufficient. The raw materials enter the hot melting furnace 101 through the feed pipe 102 to be melted and complete the gelling process.
[0024] Furthermore, one end of the feeding mechanism 2 is fixedly connected to the feeding pipe 201, one end of the feeding pipe 201 is fixedly connected to the pneumatic valve 202, one side of the pneumatic valve 202 is fixedly connected to the signal meter 203, one end of the pneumatic valve 202 is connected to the feeding pipe 201, and the other end of the feeding pipe 201 is fixedly connected to the funnel swallowing tube 204.
[0025] After receiving the signal, the signal meter 203 activates the pneumatic valve 202, which draws a large amount of raw materials through the funnel 204 through strong suction, and then passes the raw materials into the hot melt mechanism 1 through the feed pipe 201.
[0026] Furthermore, a support base 302 is provided at the bottom end of the driving mechanism 3 , a driving motor 301 is fixedly connected to one side of the support base 302 , and a driving shaft 303 is fixedly connected to the middle of the support base 302 .
[0027] The support base 302 is used to provide a mounting platform for the driving motor 301 , and the driving motor 301 drives the driving shaft 303 to rotate after being started.
[0028] Furthermore, one end of the temperature difference regulating component 4 is fixedly connected to a plurality of material dividing plates 401, the middle of the temperature difference regulating component 4 is fixedly connected to a guide column 402, a plurality of guide holes are opened on the guide column 402, the guide holes opened at one end of the guide column 402 are fixedly connected to a cluster tube 403, and one end of the cluster tube 403 is fixedly connected to a plastic guide tube 404.
[0029] The material dividing plate 401 is used to separate the incoming raw materials into batches to prevent them from being crowded together. The guide column 402 is used to guide the melted raw materials out of the partitions, and then all of them flow into the plastic guide pipe 404 through the cluster pipe 403 and enter the next stage.
[0030] Furthermore, the extrusion mechanism 5 includes an extrusion base plate 501, an extrusion cavity 505 is opened inside the extrusion base plate 501, an exhaust ring 504 is opened outside the extrusion cavity 505, an exhaust cavity 503 is opened inside the extrusion cavity 505, and an air pump 502 is provided at the bottom of the exhaust cavity 503.
[0031] The working principle of this utility model:
[0032] The pneumatic valve 202 is started to pass the raw materials into the raw material storage tank 103 in the hot melt mechanism 1 through the feed pipe 201 by strong suction, and then enters the hot melt furnace 101 for hot melting and gluing. At the same time, the drive motor 301 is started to drive the drive shaft 303, and further synchronously drives the temperature difference adjustment component 4. At this time, after a period of high-temperature melting, the colloid enters the guide hole of the guide column 402 as it rotates, and further passes through the cluster tube 403 to merge into the plastic guide tube 404, and finally enters the extrusion mechanism 5 to complete the manufacture of the plastic film.
[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0034] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0035] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A plastic film extrusion mechanism, comprising a hot melt mechanism (1), characterized in that: The top of the hot melt mechanism (1) is fixedly connected to a raw material storage tank (103), the body of the raw material storage tank (103) is fixedly connected to a feeding mechanism (2), the bottom of the hot melt mechanism (1) is fixedly connected to a hot melt furnace (101), one side of the hot melt furnace (101) is fixedly connected to a driving mechanism (3), one end of the driving mechanism (3) is fixedly connected to a driving shaft (303), the shaft body of the driving shaft (303) is fixedly connected to a temperature difference adjustment component (4), one end of the temperature difference adjustment component (4) is fixedly connected to a plastic guide tube (404), and one end of the plastic guide tube (404) is fixedly connected to an extrusion mechanism (5).
2. A plastic film extrusion mechanism according to claim 1, characterized in that: The top surface of the hot melting furnace (101) is fixedly connected to a feed pipe (102), the top end of the feed pipe (102) is fixedly connected to a raw material storage tank (103), and one side of the raw material storage tank (103) is fixedly connected to a reserve detector (104).
3. The plastic film extrusion mechanism according to claim 1, characterized in that: One end of the feeding mechanism (2) is fixedly connected to a feeding pipe (201), one end of the feeding pipe (201) is fixedly connected to a pneumatic valve (202), one side of the pneumatic valve (202) is fixedly connected to a signal meter (203), one end of the pneumatic valve (202) is connected to the feeding pipe (201), and the other end of the feeding pipe (201) is fixedly connected to a funnel swallowing tube (204).
4. The plastic film extrusion mechanism according to claim 1, characterized in that: A support base (302) is provided at the bottom end of the driving mechanism (3), a driving motor (301) is fixedly connected to one side of the support base (302), and a driving shaft (303) is fixedly connected to the middle of the support base (302).
5. The plastic film extrusion mechanism according to claim 1, characterized in that: One end of the temperature difference regulating component (4) is fixedly connected to a plurality of material dividing plates (401), the middle of the temperature difference regulating component (4) is fixedly connected to a guide column (402), a plurality of guide holes are provided on the guide column (402), the guide holes provided at one end of the guide column (402) are fixedly connected to a cluster tube (403), and one end of the cluster tube (403) is fixedly connected to a plastic guide tube (404).
6. The plastic film extrusion mechanism according to claim 1, characterized in that: The extrusion mechanism (5) comprises an extruder base plate (501), an extrusion cavity (505) is provided inside the extruder base plate (501), an exhaust ring (504) is provided on the outside of the extrusion cavity (505), an exhaust cavity (503) is provided inside the extrusion cavity (505), and an air pump (502) is provided at the bottom of the exhaust cavity (503).