Automatic card feeding equipment

Abstract

The utility model relates to the technical field of automobile seat part assembly, in particular to an automatic card feeding device which comprises a vibration disc, a straight vibration material channel, a material distributing mechanism, a lifting feeding mechanism and a butt joint mechanism, the butt joint mechanism comprises a card installation column, cards reach the material distributing mechanism from the vibration disc and the straight vibration material channel, the material distributing mechanism comprises a movable material distributing block, and the movable material distributing block is connected with the lifting feeding mechanism. The movable material distributing block is butted and communicated with the tail end of the straight vibration material channel when being positioned at the bearing position; the lifting feeding mechanism comprises a feeding lifting air cylinder, a feeding transverse moving air cylinder and a clamping mechanism, the feeding transverse moving air cylinder is arranged on a movable piece of the feeding lifting air cylinder, the clamping mechanism is arranged on a movable piece of the feeding transverse moving air cylinder, and the clamping mechanism clamps the cards from the movable material distribution block and places the cards on the card installation columns. The automatic card feeding and installing device has the advantages that orderly arrangement and supply of cards are achieved through the vibration disc and the straight vibration material channel, automatic feeding and installing of the cards are achieved through cooperation of the material distributing mechanism and the lifting feeding mechanism, and the installing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile seat component assembly, in particular to an automatic card feeding device. Background Art

[0002] During the installation process of the car seat, cards need to be installed on both sides, such as Figure 6 As shown, the card has a block and groove for locking the seat back after the car seat is adjusted. Currently, manufacturers use manual operation to assemble the card. Cards are picked up individually and placed on an auxiliary installation mechanism, which then installs the card on the seat. This method has low production efficiency and high labor costs. It is also prone to problems such as card angle deviation or missing cards due to operator errors, making it difficult to ensure the quality of seat assembly. Utility Model Content

[0003] The present invention aims to solve the above problems and provides an automatic card feeding device, which adopts the following technical solutions:

[0004] A card automatic feeding device includes a vibration plate, a straight vibration material channel, a feeding mechanism, a lifting feeding mechanism and a docking mechanism, the docking mechanism includes a card mounting column facing the side of the lifting feeding mechanism, the card reaches the feeding mechanism from the vibration plate and the straight vibration material channel, the feeding mechanism includes a movable feeding block, the movable feeding block is docked and connected with the end of the straight vibration material channel when it is in the receiving position, and is not connected with the end of the straight vibration material channel when it is in the feeding position; the lifting feeding mechanism includes a feeding lifting cylinder, a feeding transverse movement cylinder and a clamping mechanism, the feeding transverse movement cylinder is arranged on the movable part of the feeding lifting cylinder, the clamping mechanism is arranged on the movable part of the feeding transverse movement cylinder, the clamping mechanism clamps the card from the movable feeding block and places it on the card mounting column.

[0005] Based on the above scheme, the material dividing mechanism also includes a material dividing fixing part and a material dividing cylinder. The material dividing cylinder is fixedly installed on the material dividing fixing part, and the mobile material dividing block is connected to the movable part of the material dividing cylinder. The material dividing cylinder drives the mobile material dividing block to move to the receiving position and the material dividing position.

[0006] Preferably, the material dividing mechanism further comprises a material dividing detector, which is mounted on the movable material dividing block and is used to detect whether there is a card on the movable material dividing block.

[0007] Based on the above scheme, the clamping mechanism includes a clamping jaw transverse movement cylinder, a clamping jaw cylinder and a clamping jaw. The clamping jaw cylinder is arranged on the movable part of the clamping jaw transverse movement cylinder. The number of the clamping jaws is 2 and they are arranged opposite to each other. The clamping jaw cylinder drives the clamping jaws to move closer to or away from each other.

[0008] Preferably, the clamping mechanism also includes an angle motor and an angle recognition sensor. The angle recognition sensor is used to detect the position of the card clamped on the clamp. The angle motor is arranged on the movable part of the clamp transverse cylinder. The clamp cylinder is arranged on the movable part of the angle motor and is driven to rotate by the angle motor. The angle motor is communicatively connected to the angle recognition sensor.

[0009] Preferably, the docking mechanism also includes a frame and a translation mechanism installed on the frame, the translation mechanism includes a first translation guide rail, a first translation frame, a second translation guide rail and a second translation frame, the first translation guide rail is fixedly connected to the frame in a horizontal direction, the first translation frame is slidably set on the first translation guide rail, the second translation guide rail is fixedly connected to the first translation frame in a horizontal direction, the second translation frame is slidably set on the second translation guide rail, the extension directions of the first translation guide rail and the second translation guide rail are perpendicular to each other, and the card mounting column is set on the second translation frame.

[0010] Based on the above scheme, the docking mechanism also includes a longitudinal mounting frame and a longitudinal cylinder. The longitudinal mounting frame is fixedly connected to the second translation frame, the longitudinal cylinder is installed on the longitudinal mounting frame in the vertical direction, and the card mounting column is set on the movable part of the longitudinal cylinder.

[0011] Preferably, a loading detector is provided on the card mounting post, and the loading detector is used to detect whether there is a card on the card mounting post.

[0012] Preferably, a card chute is provided in the straight vibrating material channel, and the card is placed in the card chute along the longitudinal direction and moves; a dividing channel is provided in the movable dividing block, and the card in the movable dividing block is placed in the dividing channel along the longitudinal direction, and when the movable dividing block is in the receiving position, the dividing channel is docked with and connected to the card chute.

[0013] The beneficial effects of the utility model are as follows: the cards are fed in an orderly arrangement through the vibration plate and the straight vibration channel, and the material dividing mechanism and the lifting and loading mechanism are used in combination to realize the automatic loading and installation of the cards, which effectively reduces the intensity of manual operation, reduces processing costs, and improves installation efficiency; the detector and the angle recognition sensor are used to monitor and adjust the presence of cards and the installation angle in real time, effectively avoiding the problem of missing cards and improving the installation quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 : Schematic diagram of the structure of the utility model;

[0015] Figure 2 : The utility model Figure 1 A partial enlarged view of the middle part;

[0016] Figure 3 : The utility model Figure 1A partial enlarged view of part B in the middle;

[0017] Figure 4 : The utility model Figure 3 A partial enlarged view of the middle C part;

[0018] Figure 5 : Schematic diagram of the structure of the straight vibrating material channel of the utility model;

[0019] Figure 6 : Schematic diagram of the card structure of the present utility model. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0022] In the description of the present invention, it should be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0023] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0024] like Figure 6 As shown, the inner circle of the card 71 installed in this embodiment is provided with a card block 72 and a groove 73 in sequence.

[0025] like Figures 1 to 5 As shown, an automatic card loading device includes a vibration plate 11, a straight vibration material channel 12, a material dividing mechanism, a lifting and loading mechanism and a docking mechanism. The vibration plate 11 includes a device for continuously vibrating the card 71 to be installed. A card slide 13 is provided in the straight vibration material channel 12. The card 71 is placed in the card slide 13 along the longitudinal direction and moves. The docking mechanism includes a card installation column 61 facing the side of the lifting and loading mechanism.

[0026] The card 71 reaches the dividing mechanism from the vibrating disk 11 and the straight vibrating material channel 12, and the dividing mechanism includes a movable dividing block 23, and the movable dividing block 23 is docked with and connected to the end of the straight vibrating material channel 12 when it is in the receiving position, and is not connected to the end of the straight vibrating material channel 12 when it is in the dividing position; specifically, a dividing channel 24 is arranged in the movable dividing block 23, and the card 71 in the movable dividing block 23 is placed in the dividing channel 24 along the longitudinal direction, and when the movable dividing block 23 is in the receiving position, the dividing channel 24 is docked with and connected to the card chute 13, and the movable dividing block 23 receives one card 71 from the card chute 13, and then the movable dividing block 23 moves to the dividing position, and the movable dividing block 23 blocks the card chute 13, so that the subsequent cards 71 in the card chute 13 cannot continue to move out.

[0027] Specifically, if Figure 2As shown, the material distribution mechanism also includes a material distribution fixing part 21 and a material distribution cylinder 22. The material distribution cylinder 22 is fixedly mounted on the material distribution fixing part 21. The mobile material distribution block 23 is connected to the movable part of the material distribution cylinder 22. The material distribution cylinder 22 drives the mobile material distribution block 23 to move to the receiving position and the material distribution position. The material distribution mechanism also includes a material distribution detector 25. The material distribution detector 25 is mounted on the mobile material distribution block 23 and is used to detect whether there is a card 71 on the mobile material distribution block 23. When the mobile material distribution block 23 detects the presence of a card 71 in the material distribution channel 24, the driver moves to the material distribution position. If no card 71 is detected, the mobile material distribution block 23 remains in the receiving position. The material distribution detector 25 can adopt a variety of sensors such as a proximity switch, a laser sensor, and an infrared sensor.

[0028] The lifting and loading mechanism includes a loading lifting cylinder 31, a loading transverse displacement cylinder 32, and a clamping mechanism. The loading transverse displacement cylinder 32 is arranged on the movable part of the loading lifting cylinder 31, and the clamping mechanism is arranged on the movable part of the loading transverse displacement cylinder 32. The clamping mechanism clamps the card 71 from the movable material distribution block 23 and places it on the card mounting column 61. Specifically, the clamping mechanism includes a clamping claw transverse displacement cylinder 41, a clamping claw cylinder 43, and a clamping claw 44. The clamping claw cylinder 43 is arranged on the movable part of the clamping claw transverse displacement cylinder 41. The number of the clamping claws 44 is two and they are arranged opposite each other. The clamping claw cylinder 43 drives the clamping claws 44 to move closer to or away from each other.

[0029] Since the card 71 is at a random angle when clamped by the clamping mechanism, it cannot be directly installed later. The clamping mechanism also includes a corner motor 42 and an angle recognition sensor 45. The angle recognition sensor 45 is used to detect the position of the card 71 clamped on the clamping claw 44. The corner motor 42 is arranged on the movable part of the clamping claw transverse cylinder 41, and the clamping claw cylinder 43 is arranged on the movable part of the corner motor 42 and is driven to rotate by the corner motor 42. The corner motor 42 is communicated with the angle recognition sensor 45. When the angle recognition sensor 45 detects that the predetermined position of the card 71 is the block 72 or the groove 73 according to a predetermined standard, it drives the corner motor 42 to drive the card 71 to rotate until the angle recognition sensor 45 detects that the predetermined position of the card 71 is the groove 73 or the block 72, indicating that the card 71 has been rotated into place. At this time, the corner motor 42 stops rotating.

[0030] like Figure 3As shown, the docking mechanism also includes a frame 51 and a translation mechanism installed on the frame 51, and the translation mechanism includes a first translation guide rail 52, a first translation frame 53, a second translation guide rail 54 and a second translation frame 55. The first translation guide rail 52 is fixedly connected to the frame 51 in the horizontal direction, the first translation frame 53 is slidably set on the first translation guide rail 52, the second translation guide rail 54 is fixedly connected to the first translation frame 53 in the horizontal direction, and the second translation frame 55 is slidably set on the second translation guide rail 54. The extension directions of the first translation guide rail 52 and the second translation guide rail 54 are perpendicular to each other, and the card mounting column 61 is set on the second translation frame 55, so that the position of the card mounting column 61 in the horizontal plane can be adjusted according to different installation requirements. The docking mechanism also includes a longitudinal mounting frame 56 and a longitudinal cylinder 57. The longitudinal mounting frame 56 is fixedly connected to the second translation frame 55. The longitudinal cylinder 57 is installed on the longitudinal mounting frame 56 in the vertical direction. The card mounting column 61 is set on the movable part of the longitudinal cylinder 57, so that the position of the card mounting column 61 can be adjusted longitudinally.

[0031] Preferably, if Figure 4 As shown, a loading detector 62 is provided on the card installation post 61 , and the loading detector 62 is used to detect whether there is a card 71 on the card installation post 61 .

[0032] The card installation column 61 can be connected to a moving component such as a cylinder to achieve axial movement of the card installation column 61.

[0033] During the loading process of the card 71, the following process can be referred to:

[0034] (1) The card 71 to be installed moves from the vibrating plate 11 and the straight vibrating channel 12 to the material distribution mechanism;

[0035] (2) After the material distribution detector 25 detects the presence of a card 71 in the material distribution channel 24, the material distribution cylinder 22 drives the movable material distribution block 23 to move to the material distribution position;

[0036] (3) The clamping jaw traverse cylinder 41 drives the clamping jaw 44 to move to a position corresponding to the card 71 in the distribution channel 24;

[0037] (4) The clamping cylinder 43 drives the clamping claw 44 to clamp the card 71 and move the material dividing block 23 back to the bearing position;

[0038] (5) If the preset angle recognition sensor 45 detects a signal from the block 72 of the card 71, indicating that the angle of the card 71 is correct, the predetermined detection position of the card 71 is detected to be the block 72 or the groove 73. If the groove 73 is detected, the angle motor 42 drives the card 71 to rotate until the angle recognition sensor 45 detects the block 72, and the angle motor 42 stops rotating.

[0039] (6) The loading lifting cylinder 31 and the loading transverse moving cylinder 32 extend, driving the clamping claw 44 and the card 71 to the card mounting column 61; at this time, the card mounting column 61 can extend outward along the axial direction, so that the card 71 is sleeved on the outside of the card mounting column 61;

[0040] (7) The clamping jaw cylinder 43 drives the clamping jaw 44 to release the card 71, completing the action of installing the card 71 on the card installation column 61, and the actual installation status of the card 71 is detected by the loading detector 62;

[0041] (8) The feeding lifting cylinder 31, the feeding transverse movement cylinder 32 and the clamping claw transverse movement cylinder 41 are reset and the above installation process is repeated.

[0042] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments. Any changes or modifications based on the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A card automatic feeding device, characterized in that: The invention comprises a vibration plate (11), a straight vibration material channel (12), a material distribution mechanism, a lifting and loading mechanism and a docking mechanism, wherein the docking mechanism comprises a card mounting column (61) facing one side of the lifting and loading mechanism, and the card (71) reaches the material distribution mechanism from the vibration plate (11) and the straight vibration material channel (12). The material distribution mechanism comprises a movable material distribution block (23), and when the movable material distribution block (23) is located at the receiving position, it is docked with and connected to the end of the straight vibration material channel (12), and when it is located at the material distribution position, it is not connected to the end of the straight vibration material channel (12); the lifting and loading mechanism comprises a loading lifting cylinder (31), a loading transverse displacement cylinder (32) and a clamping mechanism, wherein the loading transverse displacement cylinder (32) is arranged on the movable part of the loading lifting cylinder (31), and the clamping mechanism is arranged on the movable part of the loading transverse displacement cylinder (32). The clamping mechanism clamps the card (71) from the movable material distribution block (23) and places it on the card mounting column (61).

2. The automatic card feeding device according to claim 1, characterized in that: The material distribution mechanism further comprises a material distribution fixing part (21) and a material distribution cylinder (22), wherein the material distribution cylinder (22) is fixedly mounted on the material distribution fixing part (21), and a movable material distribution block (23) is connected to a movable part of the material distribution cylinder (22), and the material distribution cylinder (22) drives the movable material distribution block (23) to move to a receiving position and a material distribution position.

3. The automatic card feeding device according to claim 1, characterized in that: The material distribution mechanism further comprises a material distribution detector (25), which is mounted on the movable material distribution block (23) and is used to detect whether a card (71) is present on the movable material distribution block (23).

4. The automatic card feeding device according to claim 1, characterized in that: The clamping mechanism comprises a clamping jaw transverse movement cylinder (41), a clamping jaw cylinder (43) and a clamping jaw (44). The clamping jaw cylinder (43) is arranged on a movable part of the clamping jaw transverse movement cylinder (41). The number of the clamping jaws (44) is two and they are arranged opposite to each other. The clamping jaw cylinder (43) drives the clamping jaws (44) to move closer to or away from each other.

5. The automatic card feeding device according to claim 4, characterized in that: The clamping mechanism further includes a rotation angle motor (42) and an angle recognition sensor (45). The angle recognition sensor (45) is used to detect the position of the card (71) clamped on the clamping claw (44). The rotation angle motor (42) is arranged on the movable part of the clamping claw transverse cylinder (41). The clamping claw cylinder (43) is arranged on the movable part of the rotation angle motor (42) and is driven to rotate by the rotation angle motor (42). The rotation angle motor (42) is communicatively connected to the angle recognition sensor (45).

6. The automatic card feeding device according to claim 1, characterized in that: The docking mechanism further includes a frame (51) and a translation mechanism installed on the frame (51), the translation mechanism including a first translation guide rail (52), a first translation frame (53), a second translation guide rail (54) and a second translation frame (55), the first translation guide rail (52) being fixedly connected to the frame (51) in a horizontal direction, the first translation frame (53) being slidably arranged on the first translation guide rail (52), the second translation guide rail (54) being fixedly connected to the first translation frame (53) in a horizontal direction, the second translation frame (55) being slidably arranged on the second translation guide rail (54), the extension directions of the first translation guide rail (52) and the second translation guide rail (54) being perpendicular to each other, and the card mounting column (61) being arranged on the second translation frame (55).

7. The automatic card feeding device according to claim 6, characterized in that: The docking mechanism further comprises a longitudinal mounting frame (56) and a longitudinal cylinder (57), wherein the longitudinal mounting frame (56) is fixedly connected to the second translation frame (55), the longitudinal cylinder (57) is mounted on the longitudinal mounting frame (56) in a vertical direction, and the card mounting column (61) is arranged on a movable part of the longitudinal cylinder (57).

8. The automatic card feeding device according to claim 1, characterized in that: A loading detector (62) is provided on the card mounting column (61), and the loading detector (62) is used to detect whether a card (71) is present on the card mounting column (61).

9. The automatic card feeding device according to claim 1, characterized in that: A card chute (13) is provided in the straight vibration material channel (12), and the card (71) is placed in the card chute (13) along the longitudinal direction and moves; a distribution channel (24) is provided in the movable distribution block (23), and the card (71) in the movable distribution block (23) is placed in the distribution channel (24) along the longitudinal direction. When the movable distribution block (23) is located at the receiving position, the distribution channel (24) and the card chute (13) are docked and connected.

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