Burner gas distribution pipe
By introducing a baffle plate and support frame structure into the burner gas pipe, the problems of uneven fuel distribution and air flow disorder are solved, and uniform mixing of gas and combustion aids is achieved, combustion efficiency is improved, structural stability is enhanced, and maintenance is reduced.
Patent Information
- Application Number
- CN202422321678.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The traditional burner gas pipes have problems such as uneven fuel distribution and chaotic airflow, which leads to insufficient combustion and safety hazards.
A burner air pipe is designed, adopting a baffle plate and a support frame structure. By setting a baffle plate and a support frame in the connecting pipe, uniform mixing of gas and combustion aid agent is achieved, and gas leakage is prevented through a sealing ring. The air pipe body extruded into a molded air pipe body is used to improve structural strength.
The uniform mixing of gas and combustion aid agent is achieved, combustion efficiency is improved, maintenance difficulty is reduced, structural stability is enhanced, and gas leakage is prevented.
Smart Images

Figure CN223216294U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of burners, and in particular relates to a gas distribution pipe for a burner. Background Art
[0002] Wall-mounted boilers, heaters, and water heaters commonly use a burner to heat a heat exchanger, heating domestic water and heating media. The gas manifold, a crucial component of the burner, is responsible for evenly distributing fuel and air to each nozzle for efficient combustion. However, traditional gas manifold structures often suffer from uneven fuel distribution and turbulent airflow, leading to incomplete combustion and even safety hazards. Utility Model Content
[0003] The purpose of the present utility model is to provide a burner gas distribution pipe in order to solve the problems raised in the above-mentioned background technology.
[0004] In view of this, the utility model provides a burner gas distribution pipe, wherein a plurality of nozzles are evenly arranged axially on the upper end of the gas distribution pipe body, sealing plugs and mounting brackets are provided at both ends of the gas distribution pipe body, the mounting brackets are fixedly connected to the gas distribution pipe body, and a connecting pipe is provided at the front end of the gas distribution pipe body;
[0005] An air intake pipe is fixedly mounted on the connecting pipe and is provided with a first air intake channel and a second air intake channel;
[0006] A fixing assembly, through which the air intake pipe can be detachably mounted on the connecting pipe;
[0007] Baffle: A baffle is provided in the connecting pipe.
[0008] In the above technical solution, further, the number of baffles is at least two, and at least two baffles are arranged in the connecting tube at intervals along the axial direction perpendicular to the connecting tube, and baffle channels are formed between adjacent baffles and between the baffles and the inner wall of the connecting tube.
[0009] In the above technical solution, further, it includes a support frame, which is arranged around at least two baffles, and at least two baffles are connected to the inner wall of the connecting pipe through the support frame.
[0010] In the above technical solution, further, it also includes a support rod, which passes through the baffle along the thickness direction of the baffle and is connected to the support frame.
[0011] In the above technical solution, further, the fixing component includes:
[0012] A plurality of through cavities are provided and are evenly distributed around the inside of the air inlet pipe;
[0013] A mounting groove, the mounting groove passes through one end of the connecting pipe and extends inwardly to the air inlet pipe, the mounting groove being in communication with the through cavity;
[0014] a first spring insertion rod, the first spring insertion rod being arranged in the installation groove;
[0015] A chute is longitudinally provided on the air inlet pipe and communicates with the through cavity;
[0016] a second spring rod, the second spring rod being slidably connected to the slide groove;
[0017] A plug is located in the through cavity and is fixedly connected to an end of the second spring rod that is not provided with a spring;
[0018] A limiting slot is provided on the side wall of the end of the first spring insertion rod where no spring is provided, and the lower end of the plug is plugged into the limiting slot.
[0019] In the above technical solution, further, a sealing ring is provided between the connecting pipe and the air intake pipe.
[0020] In the above technical solution, further, a thickening strip is integrally formed on the upper end of the air distribution pipe body, and a plurality of nozzles are arranged on the thickening strip.
[0021] In the above technical solution, further, the air distribution pipe body is extruded from aluminum.
[0022] The beneficial effects of the utility model are:
[0023] 1. The baffle has a curved plate surface. The gas that is initially mixed entering the connecting pipe from the first air inlet channel and the second air inlet channel can not only flow in the baffle channel formed between the baffle and the inner wall of the connecting pipe, but also flow in the baffle channel formed between adjacent baffles. After the initially mixed gas collides on at least one of the two baffles to form turbulence, it can also collide on the other one to form turbulence, which allows the initially mixed gas to be further mixed, thereby making the mixing effect of the fuel gas and the combustion aid better, that is, the mixing more uniform.
[0024] 2. The number of support rods is at least two, and the at least two support rods pass through the baffle along the thickness direction of the baffle and are connected to the support frame. The at least two support rods are arranged at intervals so that more parts of the baffle can be supported, thereby better avoiding deformation of the baffle.
[0025] 3. Prevent gas leakage by setting a sealing ring between the connecting pipe and the air inlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural diagram of the utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the connecting pipe of the utility model;
[0028] Figure 3 This is a schematic diagram of the baffle structure of the utility model;
[0029] Figure 4 It is an exploded view of the utility model;
[0030] Figure 5 This utility model Figure 2 A partial enlarged view of point A in the middle;
[0031] The marks in the figure are: 1-air distribution pipe body, 2-nozzle, 3-mounting frame, 4-connecting pipe, 5-air inlet pipe, 6-first air inlet channel, 7-second air inlet channel, 8-baffle, 9-baffle channel, 10-support frame, 11-support rod, 12-through cavity, 13-mounting groove, 14-first spring plug, 15-slide groove, 16-second spring plug, 17-plug, 18-limiting slot, 19-sealing ring, 20-thickening strip, 21-sealing plug, 22-reinforcement frame. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.
[0033] Example 1:
[0034] This embodiment provides a burner gas distribution pipe, including:
[0035] The gas distribution pipe body 1 has a plurality of nozzles 2 evenly arranged at one end of the gas distribution pipe body 1, and sealing plugs 21 and mounting brackets 3 are provided at both ends of the gas distribution pipe body 1. The mounting brackets 3 are fixedly connected to the gas distribution pipe body 1, and a connecting pipe 4 is provided at the bottom of the gas distribution pipe body 1;
[0036] The air intake pipe 5 is fixedly mounted on the connecting pipe 4 and is provided with a first air intake channel 6 and a second air intake channel 7;
[0037] A fixing assembly, through which the air intake pipe 5 is detachably mounted on the connecting pipe 4;
[0038] Baffle 8: A baffle 8 is provided in the connecting pipe 4.
[0039] As can be seen from this embodiment, sealing plugs 21 and mounting brackets 3 are provided at both ends of the split pipe body 1. The mounting bracket 3 is fixedly connected to the split pipe body 1. A number of mounting holes for fixing are provided on the mounting bracket 3. A connecting pipe 4 is provided at the bottom of the split pipe body 1. The air intake pipe 5 is detachably mounted on the connecting pipe 4 through a fixing assembly. The installation and disassembly are simple. A first air intake channel 6 and a second air intake channel 7 are provided on the air intake pipe 5. The first air intake channel 6 is used to introduce fuel gas, and the second air intake channel 7 is used to introduce air or other combustion aids. The gas is fully mixed in the connecting pipe 4 and enters the split pipe body 1 through the baffle 4 provided in the connecting pipe 4, and then distributed to each nozzle 2. The air pressure at each nozzle 2 in the same cavity is roughly the same, so the gas output of each nozzle 2 is similar, thereby achieving a uniform gas distribution effect.
[0040] By adopting the combined installation method, the welding and painting processes required in the traditional installation method are avoided, thereby reducing the required process steps and reducing pollution to the environment. At the same time, the traditional installation method is welded as one, and the entire burner gas distribution pipe must be removed from the body every time it needs to be repaired. By adopting the combined installation method, only some parts need to be removed for repair, thereby achieving the effect of convenient maintenance.
[0041] Example 2:
[0042] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0043] There are at least two baffles 8 , and at least two baffles 8 are spaced apart in the connecting tube 4 along an axial direction perpendicular to the connecting tube 4 , and baffle channels 9 are formed between adjacent baffles 8 and between the baffles 8 and the inner wall of the connecting tube 4 .
[0044] It can be seen from this embodiment that the baffle 8 is a plate with a bent surface. The gas that is initially mixed from the first air inlet channel 6 and the second air inlet channel 7 into the connecting pipe 4 can not only flow in the baffle channel 9 formed between the baffle 8 and the inner wall of the connecting pipe 4, but also flow in the baffle channel 9 formed between adjacent baffles 8. After the initially mixed gas collides on at least one of the two baffles 8 to form turbulence, it can also collide on the other one to form turbulence, which allows the initially mixed gas to be further mixed, thereby making the mixing effect of the fuel gas and the combustion aid better, that is, the mixing more uniform.
[0045] Example 3:
[0046] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0047] It also includes a support frame 10, which is arranged around at least two baffles 8, and at least two baffles 8 are connected to the inner wall of the connecting pipe 4 through the support frame 10.
[0048] It can be seen from this embodiment that the baffle 8 can be directly connected to the inner wall of the connecting pipe 4, but when multiple baffles 8 are provided, the workload of connecting the multiple baffles 8 to the inner wall of the connecting pipe 4 respectively is large, and the installation operation may not be very convenient, and it is also easy to waste time.
[0049] Therefore, in another embodiment, a support frame 10 is further included. When the support frame 10 supports the at least two baffles 8, when the at least two baffles 8 are installed on the inner wall of the connecting pipe 4, the support frame 10 can be directly connected to the inner wall to achieve the purpose of installing multiple baffles 8 into the connecting pipe 4 at the same time. This setting method can reduce the workload of the operator and make it easier to install multiple baffles 8 into the connecting pipe 4. At the same time, the operator spends less time.
[0050] Optionally, the connection between the baffle 8 and the support frame 10 and the connection between the support frame 10 and the inner wall of the connecting pipe 4 can be welding. Of course, the embodiment of the present application does not impose any specific limitation on this.
[0051] Optionally, in order to make each baffle 8 more stably arranged in the connecting pipe 4, that is, to better support each baffle 8, a reinforcement frame 22 may also be included. The support frame 10 and the reinforcement frame 22 are both arranged around the at least two baffles 8 mentioned above. The support frame 10 and the reinforcement frame 22 are arranged in sequence in the height direction of the baffle 8, and the at least two baffles 8 mentioned above are connected to the inner wall through the support frame 10 and the reinforcement frame 22. Through this arrangement, each baffle 8 can be more stably arranged on the inner wall of the connecting pipe 4 to function more stably.
[0052] Example 4:
[0053] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0054] It also includes a support rod 11, which passes through the baffle 8 along the thickness direction of the baffle 8 and is connected to the support frame 10.
[0055] It can be seen that this embodiment also includes a support rod 11, which passes through the baffle 8 along the thickness direction of the baffle 8 and is connected to the support frame 10, that is, the part between the two ends of the baffle 8 is hung on the support frame 10 through the support rod 11, so that the support rod 11 and the support frame 10 can jointly support the baffle 8, so that the shape of the baffle channel 9 is not easily deformed, and thus it is not easy to affect the flow rate of the mixed gas.
[0056] Optionally, the number of support rods 11 may be one. However, to better prevent deformation of the baffle 8, in another embodiment, the number of support rods 11 is at least two, and the at least two support rods 11 both pass through the baffle 8 along the thickness direction of the baffle 8 and are connected to the support frame 10. The at least two support rods 11 are spaced apart so that more parts of the baffle 8 can be supported, thereby better preventing deformation of the baffle 8.
[0057] Example 5:
[0058] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0059] The fixed components include:
[0060] A plurality of through cavities 12 are provided and are evenly distributed around the inside of the air inlet pipe 5;
[0061] The mounting groove 13 passes through one end of the connecting pipe 4 and extends inwardly to the air inlet pipe 5. The mounting groove 13 communicates with the through cavity 12;
[0062] A first spring insert rod 14, which is disposed in the mounting groove 13;
[0063] The chute 15 is longitudinally formed on the air inlet pipe 5 and communicates with the through cavity 12;
[0064] A second spring rod 16, which is slidably connected to the slide groove 15;
[0065] The plug 17 is located in the through cavity 12 and is fixedly connected to the end of the second spring rod 16 where the spring is not provided;
[0066] A limiting slot 18 is provided on the side wall of the end of the first spring rod 14 where no spring is provided, and the lower end of the plug 17 is inserted into the limiting slot 18 .
[0067] It can be seen from this embodiment that when installing the intake pipe 5, first press the second spring rod 16 inward, then insert the first spring rod 14, and when the limiting slot 18 is rotated to the appropriate position, release the first spring rod 14. At this time, the plug 17 is inserted into the limiting slot 18, and the structural connection is tightened. When disassembly is required, just squeeze the second spring rod 16 to disengage the plug 17 from the limiting slot 18. At this time, pull out the first spring rod 14 to complete the structural disassembly. When the intake pipe 5 is damaged, it can be disassembled and replaced separately.
[0068] Example 6:
[0069] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0070] A sealing ring 19 is provided between the connecting pipe 4 and the air intake pipe 5 .
[0071] It can be seen from this embodiment that a sealing ring 19 is provided between the connecting pipe 4 and the air inlet pipe 5 to prevent gas leakage.
[0072] Example 7:
[0073] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0074] A thickening strip 20 is integrally formed at one end of the gas distribution pipe body 1 , and a plurality of nozzles 2 are arranged on the thickening strip 20 .
[0075] It can be seen from this embodiment that a thickening strip 20 is integrally formed at one end of the air distribution pipe body 1, which has high structural strength and long service life. The length of the thickening strip 20 is smaller than the length of the air distribution pipe body 1. The thickening strip 20 is provided to ensure that the nozzle 2 is firmly installed.
[0076] Example 8:
[0077] This embodiment provides a burner gas distribution pipe, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0078] The air distribution pipe body 1 is formed by extrusion of aluminum.
[0079] As can be seen from this embodiment, the gas distribution pipe body 1 is formed by extrusion of aluminum material, and has the advantages of light weight, high strength, and corrosion resistance.
[0080] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.
Claims
1. A burner gas distribution pipe, characterized in that: include: An air distribution pipe body (1), wherein a plurality of nozzles (2) are evenly arranged at one end of the air distribution pipe body (1), sealing plugs (21) and mounting brackets (3) are arranged at both ends of the air distribution pipe body (1), the mounting bracket (3) is fixedly connected to the air distribution pipe body (1), and a connecting pipe (4) is arranged at the bottom of the air distribution pipe body (1); An air intake pipe (5), wherein the air intake pipe (5) is fixedly mounted on the connecting pipe (4), and a first air intake channel (6) and a second air intake channel (7) are provided on the air intake pipe (5); A fixing assembly, wherein the air intake pipe (5) is detachably mounted on the connecting pipe (4); A baffle (8) is provided in the connecting pipe (4).
2. A burner gas distribution pipe according to claim 1, characterized in that: The number of the baffles (8) is at least two, and the at least two baffles (8) are arranged in the connecting pipe (4) at intervals along an axial direction perpendicular to the connecting pipe (4), and baffle channels (9) are formed between adjacent baffles (8) and between the baffles (8) and the inner wall of the connecting pipe (4).
3. A burner gas distribution pipe according to claim 2, characterized in that: It also includes a support frame (10), wherein the support frame (10) is arranged around at least two baffles (8), and the at least two baffles (8) are connected to the inner wall of the connecting pipe (4) through the support frame (10).
4. A burner gas distribution pipe according to claim 3, characterized in that: It also includes a support rod (11), which passes through the baffle (8) along the thickness direction of the baffle (8) and is connected to the support frame (10).
5. The burner gas distribution pipe according to claim 1, characterized in that: The fixing assembly includes: A plurality of through cavities (12) are provided and are evenly distributed around the circumference of the through cavities (12) inside the air inlet pipe (5); A mounting groove (13), the mounting groove (13) passing through one end of the connecting pipe (4) and extending inwardly to the air inlet pipe (5), the mounting groove (13) being in communication with the through cavity (12); a first spring insertion rod (14), the first spring insertion rod (14) being arranged in the mounting groove (13); A chute (15), the chute (15) is longitudinally provided on the air inlet pipe (5) and communicates with the through cavity (12); A second spring insert rod (16), wherein the second spring insert rod (16) is slidably connected to the slide groove (15); A plug (17), the plug (17) being located in the through cavity (12) and fixedly connected to an end of the second spring insertion rod (16) where no spring is provided; A limiting slot (18) is provided on the side wall of the end of the first spring insertion rod (14) where no spring is provided, and the lower end of the plug (17) is inserted into the limiting slot (18).
6. The burner gas distribution pipe according to claim 1, characterized in that: A sealing ring (19) is provided between the connecting pipe (4) and the air inlet pipe (5).
7. The burner gas distribution pipe according to claim 1, characterized in that: A thickening strip (20) is integrally formed at one end of the gas distribution pipe body (1), and a plurality of nozzles (2) are arranged on the thickening strip (20).
8. The burner gas distribution pipe according to claim 1, characterized in that: The gas distribution pipe body (1) is formed by extrusion of aluminum material.