Battery detection device

By using a combination of a white conveyor belt, a spherical integral light source and a visual detection camera in the battery detection device, the problems of unclear light reflection and low detection efficiency in the prior art are solved, and efficient and accurate detection of battery shape and extreme ear packaging slot printing are achieved.

CN223217382UActive Publication Date: 2025-08-12DONGGUAN CHAOYE PRECISION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421727771.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-08-12
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

When the existing battery detection device detects the battery shape and the slot printing of the extreme ear packaging, there are problems such as unclear light reflection, low detection efficiency and manual intervention.

Method used

The combination of white conveyor belt, ball integral light source, extreme ear packaging slot printing visual detection camera, backlight source and bar light source is adopted. Through tilting irradiation and different light sources selection, online detection of battery appearance and extreme ear packaging slot printing is achieved.

Benefits of technology

It realizes efficient and accurate automatic detection of battery shape and extreme ear packaging slot printing, improving detection efficiency and ensuring detection accuracy.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223217382U_ABST
    Figure CN223217382U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of battery production equipment, in particular to a battery detection device. Comprising a conveying mechanism with a white conveying belt, a sphere integrating light source arranged above the conveying mechanism, and a tab packaging slot position printing visual detection camera arranged in a center hole of the sphere integrating light source, the first backlight source is located in the annular space of the white conveying belt and corresponds to the tab packaging slot position printing visual detection camera, the first strip-shaped light source is arranged on one side above the conveying mechanism, and light rays of the first strip-shaped light source obliquely irradiate the batteries on the white conveying belt; and the tab packaging slot position printing visual detection camera is electrically connected with a detection system. According to the utility model, the position of the tab packaging slot position mark of the battery can be detected on line, the detection efficiency is high, and different light sources can be selected according to the battery with a black aluminum plastic film or a silvery white aluminum plastic film, so that the detection accuracy is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production equipment, in particular to a battery detection device. Background Art

[0002] With the development of modern society, mobile devices such as mobile phones, camcorders, laptops, portable DVD players, and digital cameras have become increasingly widely used, and correspondingly, battery quality standards are becoming increasingly stringent. During the battery production process, not only are the battery's external dimensions inspected, but also the barcode position, the cell tab margins, and the tab package slot marks, among other things. Among existing patents, Chinese patent application number 202221925669.8 discloses a device for detecting battery cell tab weld marks. The device comprises two light sources, spaced apart and horizontally movable, for illuminating the positive and negative tabs of a battery cell. The camera is positioned above the two light sources to capture images of the battery cell. The processor, connected to the camera, detects the weld marks on the cell tabs from the received images to obtain test results. The patent document uses a light source pointing vertically downward to capture the cell tabs. However, the aluminum-plastic film of the cell easily reflects light, resulting in unclear images and difficulty ensuring accurate detection. Manual inspection is also required, leading to low detection efficiency. Therefore, the defects are very obvious and a solution is urgently needed. Utility Model Content

[0003] In order to solve the above technical problems, the purpose of the present utility model is to provide a battery detection device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A battery detection device includes a conveying mechanism with a white conveyor belt, a spherical integrating light source arranged above the conveying mechanism, a tab package slot position print visual detection camera arranged in the center hole of the spherical integrating light source, a first backlight source located in the annular space of the white conveyor belt and arranged corresponding to the tab package slot position print visual detection camera, and a first strip light source arranged on one side above the conveying mechanism. Light from the first strip light source is obliquely irradiated onto the batteries on the white conveyor belt. The tab package slot position print visual detection camera is electrically connected to a detection system.

[0006] Furthermore, the battery detection device also includes a barcode position detection mechanism, which includes a second backlight source located in the annular space of the white conveyor belt, a barcode position visual detection camera arranged above the white conveyor belt and corresponding to the second backlight source, and two second bar light sources arranged on both sides of the conveying mechanism. The first backlight source and the second backlight source are distributed along the conveying direction of the white conveyor belt, and the light of the two second bar light sources is obliquely irradiated on the batteries on the white conveyor belt. The barcode position visual detection camera is electrically connected to the detection system.

[0007] Furthermore, the battery detection device also includes a first mounting frame arranged on one side of the conveying mechanism, and the spherical integrating light source and the tab packaging slot position print visual detection camera are both installed on the first mounting frame.

[0008] Furthermore, the battery detection device further includes a second mounting bracket arranged on the other side of the conveying mechanism, and the first strip-shaped light source is mounted on the second mounting bracket.

[0009] The beneficial effects of the present invention are as follows: in actual application, the battery is placed on the white conveyor belt, and the white conveyor belt on the conveying mechanism conveys the battery to the first backlight source; the first backlight source emits light and illuminates the battery on the white conveyor belt, and the light and shadow of the battery's outline are presented on the white conveyor belt, and the tab packaging slot position print visual inspection camera takes a first shot of the battery to capture an image of the battery's outline, and the tab packaging slot position print visual inspection camera feeds back the result of the first shot to the inspection system; the first backlight source is turned off, and when the aluminum-plastic film of the battery is silver-white, the spherical integral light source emits light and illuminates the battery, or when the aluminum-plastic film of the battery is black, the first strip light source emits light and illuminates the battery at an angle The tab package slot position mark visual detection camera takes a second shot of the battery to capture images of the tab package slot position mark and the tab on the battery to obtain the unilateral position of the tab package slot position mark and the unilateral position of the tab on the same side. The tab package slot position mark visual detection camera feeds back the result of the second shot to the detection system. The detection system converts and analyzes the first shot result and the second shot result taken by the tab package slot position mark visual detection camera to calculate the actual distance between the unilateral position of the tab package slot position mark and the unilateral position of the tab, and compares the actual distance with the preset distance range of the detection system to detect whether the tab package slot position mark has position deviation and the size of the position deviation. The utility model can not only perform position detection on the tab package slot position mark of the battery online with high detection efficiency, but also can select different light sources according to the battery with black aluminum-plastic film or silver-white aluminum-plastic film to ensure the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0011] Figure 2 It is a three-dimensional structural schematic diagram of the first backlight source, the second backlight source and the conveying mechanism behind the hidden white conveyor belt of the present invention.

[0012] Description of reference numerals:

[0013] 1. White conveyor belt; 2. Conveying mechanism; 3. Spherical integrating light source; 4. Tab package slot print visual inspection camera; 5. First backlight source; 6. First strip light source; 7. Second backlight source; 8. Barcode position visual inspection camera; 9. Second strip light source; 10. First mounting bracket; 11. Second mounting bracket. DETAILED DESCRIPTION

[0014] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0015] like Figure 1 and Figure 2 As shown, the utility model provides a battery detection device, which includes a conveying mechanism 2 with a white conveyor belt 1, a spherical integrating light source 3 arranged above the conveying mechanism 2, a tab package slot position print visual detection camera 4 arranged in the center hole of the spherical integrating light source 3, a first backlight source 5 located in the annular space of the white conveyor belt 1 and arranged corresponding to the tab package slot position print visual detection camera 4, and a first strip light source 6 arranged on the upper side of the conveying mechanism 2. The light of the first strip light source 6 is obliquely irradiated on the battery on the white conveyor belt 1, and the tab package slot position print visual detection camera 4 is electrically connected to the detection system.

[0016] In actual application, the battery is placed on the white conveyor belt 1, and the conveying mechanism 2 drives the white conveyor belt 1 to rotate, and the white conveyor belt 1 on the conveying mechanism 2 conveys the battery to the first backlight source 5; the first backlight source 5 emits light and illuminates the battery on the white conveyor belt 1, and the light and shadow of the battery's outline are presented on the white conveyor belt 1, and the tab packaging slot position print visual inspection camera 4 takes the first shot of the battery to collect an image of the battery's outline, and the tab packaging slot position print visual inspection camera 4 feeds the result of the first shot back to the detection system; the first backlight source 5 is turned off, and when the aluminum-plastic film of the battery is silver-white, the spherical integrating light source 3 emits light and illuminates the battery, or when the aluminum-plastic film of the battery is black, the first strip light source 6 emits light and tilts The battery is illuminated obliquely; the tab package slot position mark visual inspection camera 4 takes a second shot of the battery to capture images of the tab package slot position mark and the tab on the battery to obtain the unilateral position of the tab package slot position mark and the unilateral position of the tab on the same side. The tab package slot position mark visual inspection camera 4 feeds the results of the second shot back to the detection system; the detection system converts and analyzes the first shot result and the second shot result taken by the tab package slot position mark visual inspection camera 4 to calculate the actual distance between the unilateral position of the tab package slot position mark and the unilateral position of the tab, and compares the actual distance with the preset distance range of the detection system to detect whether the tab package slot position mark has position deviation and the size of the position deviation. This battery detection device can not only perform online position detection of the tab package slot position mark of the battery with high detection efficiency, but also can select different light sources according to the battery with black aluminum-plastic film or silver-white aluminum-plastic film to ensure the accuracy of detection.

[0017] Specifically, the white conveyor belt 1 is a milky white conveyor belt.

[0018] In this embodiment, the battery detection device also includes a barcode position detection mechanism, which includes a second backlight source 7 located in the annular space of the white conveyor belt 1, a barcode position visual detection camera 8 arranged above the white conveyor belt 1 and corresponding to the second backlight source 7, and two second strip light sources 9 arranged on both sides of the conveying mechanism 2. The first backlight source 5 and the second backlight source 7 are distributed along the conveying direction of the white conveyor belt 1, and the light of the two second strip light sources 9 is obliquely irradiated on the batteries on the white conveyor belt 1. The barcode position visual detection camera 8 is electrically connected to the detection system.

[0019] Before the white conveyor belt 1 on the conveying mechanism 2 conveys the battery to the first backlight source 5, the white conveyor belt 1 conveys the battery to the barcode position detection mechanism, which detects the position of the barcode on the battery. Specifically, the white conveyor belt 1 conveys the battery to the second backlight source 7. The second backlight source 7 emits light and illuminates the battery on the white conveyor belt 1. The light and shadow of the battery's outline are displayed on the white conveyor belt 1. The barcode position visual detection camera 8 takes a first shot of the battery to capture an image of the battery's outline. The barcode position visual detection camera 8 feeds the results of the first shot back to the detection system. The first backlight source 5 is turned off, and the second bar light source 9 emits light and illuminates the battery at an angle. The barcode position visual detection camera 8 takes a second shot of the battery to capture an image of the barcode on the battery. The barcode position visual detection camera 8 feeds the results of the second shot back to the detection system. The detection system converts and analyzes the first and second shot results taken by the barcode position visual detection camera 8 to detect the position of the barcode on the battery. This structural design realizes the online detection of the position of the barcode and the position of the tab packaging slot print.

[0020] In this embodiment, the battery testing device further includes a first mounting bracket 10 disposed on one side of the conveying mechanism 2. The spherical integrating light source 3 and the tab package slot position mark visual inspection camera 4 are both mounted on the first mounting bracket 10. In actual use, the first mounting bracket 10 can adjust the height of the spherical integrating light source 3 and the tab package slot position mark visual inspection camera 4 to change the focal length of the tab package slot position mark visual inspection camera 4.

[0021] Specifically, the second bar-shaped light source 9 is mounted on the first mounting bracket 10 ; in actual application, the first mounting bracket 10 can adjust the height of the second bar-shaped light source 9 .

[0022] In this embodiment, the battery detection device further includes a second mounting bracket 11 disposed on the other side of the conveying mechanism 2 , and the first bar light source 6 is mounted on the second mounting bracket 11 . In practical applications, the second mounting bracket 11 can adjust the height of the first bar light source 6 .

[0023] All technical features in this embodiment can be freely combined according to actual needs.

[0024] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A battery detection device, characterized in that: The invention comprises a conveying mechanism (2) having a white conveying belt (1), a spherical integrating light source (3) arranged above the conveying mechanism (2), a tab package slot position mark visual detection camera (4) arranged in the center hole of the spherical integrating light source (3), a first backlight source (5) located in the annular space of the white conveying belt (1) and arranged corresponding to the tab package slot position mark visual detection camera (4), and a first strip light source (6) arranged on one side above the conveying mechanism (2), wherein light from the first strip light source (6) is obliquely irradiated onto the battery on the white conveying belt (1), and the tab package slot position mark visual detection camera (4) is electrically connected to a detection system.

2. A battery detection device according to claim 1, characterized in that: The battery detection device also includes a barcode position detection mechanism, which includes a second backlight source (7) located in the annular space of the white conveyor belt (1), a barcode position visual detection camera (8) arranged above the white conveyor belt (1) and corresponding to the second backlight source (7), and two second strip-shaped light sources (9) arranged on both sides of the conveying mechanism (2), the first backlight source (5) and the second backlight source (7) are distributed along the conveying direction of the white conveyor belt (1), the light of the two second strip-shaped light sources (9) is obliquely irradiated on the batteries on the white conveyor belt (1), and the barcode position visual detection camera (8) is electrically connected to the detection system.

3. The battery detection device according to claim 1, wherein: The battery detection device further comprises a first mounting frame (10) arranged on one side of the conveying mechanism (2); the spherical integrating light source (3) and the tab packaging slot position print visual detection camera (4) are both mounted on the first mounting frame (10).

4. A battery detection device according to claim 3, characterized in that: The battery detection device further comprises a second mounting frame (11) arranged on the other side of the conveying mechanism (2), and the first strip-shaped light source (6) is mounted on the second mounting frame (11).

Citation Information

Patent Citations

  • Battery cell tab welding mark detection device

    CN218271937U