Friction-resistant wear-resistant cable
By adopting a combination design of support frame, internal shielded composite mesh and insulating foam in special cables, the problem of cable wear in friction environments is solved, higher mechanical strength and insulation performance are achieved, and the service life of the cable is extended.
Patent Information
- Application Number
- CN202422331941.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Existing special cables are prone to wear, scratches and even rupture when facing continuous friction, and existing insulation and sheathing materials are not enough to provide effective protection.
The support frame is set at both ends of the central conductor, the outer surface is spirally woven with an inner shielding composite net, and the outer sheath is filled with insulating foam. The support frame includes a wear-resistant sheath, an insulation sleeve and an outer insulation groove to enhance wear resistance and insulation performance.
It improves the mechanical strength and wear resistance of the cable, extends the service life, ensures stable current transmission and reduces wear caused by external shocks and temperature changes.
Smart Images

Figure CN223218030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cables, in particular to a friction-resistant and wear-resistant cable. Background Art
[0002] Cable is a general term for items such as optical cables and electrical cables. Cables have many uses, primarily controlling installations, connecting devices, and transmitting power. Specialty cables are specialized cables designed for specific applications. They are resistant to high temperatures, acids and alkalis, and termites, and are used in applications such as ships, aircraft, and nuclear power plants. Specialty cables are a range of products with unique properties and structures. Compared to conventional wires and cables, which are used in large quantities and for a wide range of applications, they feature higher technical content, stricter operating conditions, smaller batch sizes, and higher added value.
[0003] Existing specialty cables typically use conventional insulation and sheath materials, such as ordinary polyethylene or polyvinyl chloride, which are prone to wear, scratches, and even rupture when faced with continuous friction.
[0004] To this end, a friction-resistant and wear-resistant cable is proposed. Utility Model Content
[0005] In view of the above problems, the present invention provides a friction-resistant and wear-resistant cable to solve the problems raised in the above background technology.
[0006] The technical solution of the utility model is:
[0007] A friction-resistant and wear-resistant cable includes a central conductor, both ends of which are provided with support frames, the outer surface between the two support frames is fixedly connected to an outer sheath, the outer surface of the central conductor is spirally woven with a plurality of inner shielding composite nets, and the inner wall of the outer sheath and the central conductor are filled with insulating foam.
[0008] During use, the support frames installed at both ends of the center conductor can ensure the stable position of the center conductor, avoid internal wear and tear due to vibration and displacement during current transmission, and ensure stable current transmission. The outer sheath is connected between the two support frames, which can fully resist external mechanical damage such as scratches and collisions, effectively protect the internal structure, and extend the service life of the cable. The spirally woven inner shielding composite mesh on the outer surface of the center conductor enhances the electromagnetic shielding effect while improving the mechanical strength of the center conductor, enabling it to withstand external pressure and friction and reduce internal damage. The insulating foam filled between the inner wall of the outer sheath and the center conductor can effectively isolate the current and ensure safe use. On the other hand, its buffering effect can absorb external impact energy, reduce vibration and friction inside the cable, and further enhance the wear resistance of the cable.
[0009] In a further technical solution, the support frame includes a wear-resistant sleeve, a mounting port, a thermal insulation sleeve, an outer insulation groove, and an inner sleeve. The mounting port is opened on the surface of the wear-resistant sleeve, the thermal insulation sleeve is fixed to the inner wall of the mounting port, the outer insulation groove is opened on the surface of the thermal insulation sleeve, and the insulating foam extends to the interior of the outer insulation groove. The inner sleeve is fixed to the inner wall of the outer insulation groove, and the outer surfaces of both ends of the central conductor are fixedly connected to the inner wall of the inner sleeve.
[0010] Through the above technical solution, the wear-resistant sheath is located at the outermost layer of the support frame, which can directly withstand external friction and scratches, effectively protect the internal structure, and reduce wear on internal components. The thermal insulation sleeve can block the external high temperature, avoid the adverse effects of high temperature on the internal structure and performance of the cable, and reduce material aging and wear caused by temperature changes. The outer insulation groove provides space for the extension of the insulating foam, enhances the insulation effect, and makes the cable safer and more reliable during use. The inner sheath is tightly connected to both ends of the center conductor, providing additional protection and fixation for the center conductor, further reducing the movement and wear of the center conductor.
[0011] In a further technical solution, two ends of the inner shielding composite net are fixed between opposite surfaces of the support frame.
[0012] Through the above technical solution, the displacement and loosening of the inner shielding composite net can be avoided during use, ensuring that it can always play a good electromagnetic shielding role and reduce the impact of external electromagnetic interference on the internal signal transmission of the cable. In addition, when the cable is subjected to external tension, extrusion, and twisting forces, the inner shielding composite net can withstand the force and reduce its own deformation and damage, thereby extending the overall service life and wear resistance of the cable.
[0013] In a further technical solution, the inner shielding composite mesh is composed of metal foil and steel wire, and each inner shielding composite mesh is spiral-shaped.
[0014] Through the above technical solution, the combination of metal foil and steel wire enables the inner shielding composite net to have both good electromagnetic shielding performance and mechanical strength. The metal foil can effectively block electromagnetic interference and ensure the accuracy and stability of signal transmission inside the cable. The steel wire enhances the tensile and compressive resistance of the inner shielding composite net, so that the cable can better withstand external forces.
[0015] In a further technical solution, the inner sheath and the outer sheath are made of the same material.
[0016] Through the above technical solution, the same material ensures that the inner and outer sheaths maintain consistent thermal expansion coefficients, allowing them to expand and contract synchronously when high temperatures change, reducing internal stress and potential damage caused by differences in thermal expansion and contraction, and improving the stability and reliability of the cable.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] Compared with the existing technology, the central conductor with support frames at both ends can ensure the overall support stability of the cable, reduce the wear caused by shaking and deformation, and when external impact occurs, the insulating foam inside the cable can reduce the wear effect of the impact on the central conductor. The inner shielding composite net enhances the overall strength of the cable and improves its wear resistance. Secondly, the wear-resistant sheath in the support frame initially blocks external friction, and the thermal insulation sleeve avoids the aggravation of wear caused by temperature changes. The outer insulation groove and inner sheath further enhance the insulation and wear resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the assembly structure of the central conductor and outer sheath of the utility model;
[0021] Figure 3 This utility model Figure 2 Schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 4 This is a schematic diagram of the assembly structure of the central conductor and the support frame of the utility model;
[0023] Figure 5 This utility model Figure 4 Schematic diagram of the enlarged structure at point B in the middle.
[0024] Description of reference numerals:
[0025] 1. Center conductor; 2. Support frame; 21. Wear-resistant sheath; 22. Mounting port; 23. Thermal insulation sleeve; 24. Outer insulation slot; 25. Inner sheath; 3. Outer sheath; 4. Insulation foam; 5. Inner shielding composite mesh. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] Example:
[0030] See also Figure 1-5The outer sheath 3 is connected to the outer surface of the cable, and the inner shielding composite net 5 is spirally woven with a plurality of inner shielding composite nets 5. The inner wall of the outer sheath 3 and the center conductor 1 are filled with insulating foam 4, wherein the insulating foam is specifically cross-linked polyethylene foam. In use, the support frames 2 provided at both ends of the center conductor 1 can ensure that the center conductor is firmly positioned, avoiding internal wear and tear caused by vibration and displacement during current transmission, thereby ensuring stable current transmission. The outer sheath 3 is connected between the two support frames 2, which can fully resist mechanical damage such as scratches and collisions from the outside, effectively protect the internal structure, and extend the service life of the cable. The inner shielding composite net 5 spirally woven on the outer surface of the center conductor 1 improves the mechanical strength of the center conductor while enhancing the electromagnetic shielding effect, so that it can withstand external pressure and friction, reducing internal damage, and the insulating foam 4 filled between the inner wall of the outer sheath 3 and the center conductor 1. On the one hand, it can effectively isolate the current and ensure safe use. On the other hand, its buffering effect can absorb external impact energy, reduce the vibration and friction inside the cable, and further enhance the wear resistance of the cable. The support frame 2 includes a wear-resistant sheath 21, an installation port 22, an insulation sleeve 23, an outer insulation groove 24, and an inner sheath 25. The insulation sleeve 23 is made of aerogel, and the installation port 22 is opened on the surface of the wear-resistant sheath 21. The material of the wear-resistant sheath 21 is polyethylene material, and the insulation sleeve 23 is fixed to the installation port 22. The inner wall and outer insulation groove 24 are opened on the surface of the insulation sleeve 23, and the insulation foam 4 extends to the inside of the outer insulation groove 24. The inner sheath 25 is fixed to the inner wall of the outer insulation groove 24. The outer surfaces of both ends of the central conductor 1 are fixedly connected to the inner wall of the inner sheath 25. The two ends of the inner shielding composite net 5 are fixed between the opposite surfaces of the support frame 2. The inner shielding composite net 5 is composed of metal foil and steel wire, and each inner shielding composite net 5 is spiral-shaped. The inner sheath 25 is made of the same material as the outer sheath 3, both of which are made of chloroprene rubber.
[0031] During use, first, the support frames 2 set at both ends of the central conductor 1 provide stable structural support for the cable, reduce the shaking and deformation of the central conductor during use, and reduce the risk of wear caused by unstable internal structure. The outer sheath 3 is made of chloroprene rubber, which has good oil resistance, corrosion resistance and aging resistance. It can effectively resist erosion and friction from the external environment and protect the internal structure. The insulating foam 4 is filled between the outer sheath 3 and the central conductor 1, which not only provides good insulation performance, but also plays a buffering role, reducing the impact of external impact and friction on the central conductor. The inner shielding composite net 5 is composed of metal foil and steel wire and is spirally woven on the outer surface of the central conductor 1, which enhances the cable's anti-electromagnetic interference ability and also increases the line The overall strength and wear resistance of the cable, the wear-resistant sheath 21 in the support frame 2 is made of polyethylene material, which has certain wear resistance and can initially resist external friction. The insulation sleeve 23 is made of aerogel material, which effectively blocks external high temperature, reduces the impact of temperature on the internal structure of the cable, and reduces wear caused by thermal expansion and contraction. The outer insulation groove 24 provides more filling space for the insulating foam 4, enhances the overall insulation effect, and also helps to disperse external forces and improve the wear resistance of the cable. The inner sheath 25 is made of chloroprene rubber, the same material as the outer sheath, which ensures the overall consistency and stability, further improves the wear resistance and protection performance of the cable, and the overall structure significantly improves the wear resistance of the cable, enabling it to work stably and reliably in harsh use environments.
[0032] The above-described embodiments merely represent specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A friction-resistant and wear-resistant cable comprising a central conductor (1), characterized in that: Both ends of the central conductor (1) are sleeved with support frames (2), the outer surface between the two support frames (2) is fixedly connected with an outer sheath (3), the outer surface of the central conductor (1) is spirally woven with a plurality of inner shielding composite nets (5), and the inner wall of the outer sheath (3) and the central conductor (1) are filled with insulating foam (4).
2. The friction-resistant and wear-resistant cable according to claim 1, characterized in that: The support frame (2) comprises a wear-resistant sleeve (21), a mounting opening (22), a heat-insulating sleeve (23), an outer insulating groove (24), and an inner sleeve (25); the mounting opening (22) is provided on the surface of the wear-resistant sleeve (21); the heat-insulating sleeve (23) is fixed to the inner wall of the mounting opening (22); the outer insulating groove (24) is provided on the surface of the heat-insulating sleeve (23); the inner sleeve (25) is fixed to the inner wall of the outer insulating groove (24); and the outer surfaces of both ends of the central conductor (1) are fixedly connected to the inner wall of the inner sleeve (25).
3. The friction-resistant and wear-resistant cable according to claim 1, characterized in that: The insulating foam (4) extends to the interior of the outer insulating groove (24).
4. The friction-resistant and wear-resistant cable according to claim 1, characterized in that: The two ends of the inner shielding composite net (5) are fixed between opposite surfaces of the support frame (2).
5. The friction-resistant and wear-resistant cable according to claim 1, characterized in that: The inner shielding composite net (5) is composed of metal foil and steel wire, and each inner shielding composite net (5) is spiral-shaped.
6. The friction-resistant and wear-resistant cable according to claim 2, characterized in that: The inner sheath (25) and the outer sheath (3) are made of the same material.