Alkaline battery manganese ring pressing ring structure

Through the design of the manganese ring pressure ring structure of alkaline batteries, the agitation and material conveying device driven by motors and the extrusion technology of electric push rods, the problem of low processing efficiency of the positive electrode powder ring of alkaline batteries is solved, and efficient production and material stability are achieved.

CN223218315UActive Publication Date: 2025-08-12JIAXING LITTLE MOON BATTERY CO LTD
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Patent Information

Application Number
CN202421987430.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-12
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

There are many processing steps for the positive electrode powder ring of existing alkaline batteries, resulting in low processing efficiency.

Method used

The alkaline battery manganese ring pressure ring structure is adopted, including a workbench, an L-shaped bracket and a lifting block. The raw materials are mixed and uniformly conveyed through the motor-driven spiral stirring rod and the spiral conveying rod. The electric push rod is used to drive the ring frame to squeeze the powder into a hollow ring, and the moisture is removed by using an electric heating rod.

Benefits of technology

The processing efficiency and material performance stability of the positive electrode powder ring of alkaline battery are improved, and the overall production efficiency is improved and the dryness of the material is ensured by simplifying the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alkaline battery processing, in particular to an alkaline battery manganese ring pressing structure which comprises a working table, an L-shaped bracket and a lifting block, a material conveying bin is arranged on one side of the top of the working table, a material mixing bin is arranged on one side of the top of the material conveying bin, and a first motor is installed on the top of the material mixing bin through bolts; a spiral stirring rod is arranged in the mixing bin; a second motor is installed on one side of the conveying bin through bolts, a spiral conveying rod is arranged on the inner side of the conveying bin, and a limiting ring is arranged on the side, corresponding to the conveying bin, of the top of the workbench. A turning cover is turned over to inject positive electrode powder manufacturing raw materials into a mixing bin, then a first motor drives a spiral stirring rod to rotate to evenly mix the raw materials, after the raw materials are evenly mixed, a discharging valve is opened to enable the raw materials to enter a conveying bin, and then a second motor is started to drive a spiral conveying rod to rotate so that the raw materials can be evenly conveyed into a film pressing bin. Therefore, the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of alkaline battery processing, in particular to a manganese ring pressure ring structure of an alkaline battery. Background Art

[0002] Alkaline batteries, also known as alkaline dry batteries, alkaline zinc-manganese batteries, and alkaline manganese batteries, are the best performing variety in the zinc-manganese battery series. They have low internal resistance and the main components of the battery include a positive electrode, a negative electrode, and an electrolyte. The more common alkaline battery is cylindrical in shape. The positive electrode powder ring is an important component of the alkaline battery. It is arranged on the inside of the tubular battery shell and is in the shape of a hollow ring. The electrolyte and the negative electrode are arranged on the inside of the positive electrode powder ring. The positive electrode powder ring is made by pressing the positive electrode material of the alkaline manganese battery with a certain particle size into a hollow ring with a diameter, height, weight, and hardness that meet certain requirements. This ring serves as the positive electrode of the alkaline manganese battery. Its height, weight, and hardness are important factors affecting whether the battery produced by the ring meets the standards.

[0003] At present, before the production of positive electrode powder rings, its components such as electrolytic manganese dioxide, graphite powder, and calcium stearate must be mixed first; then high pressure and corresponding molds are used to press the positive electrode powder rings. This process involves many steps, which reduces processing efficiency. Therefore, an alkaline battery manganese ring pressing ring structure is proposed to facilitate the mixing of the processing raw materials and then directly inject them into the production container for ring pressing, thereby improving processing efficiency. Utility Model Content

[0004] In response to the problems in the prior art, the utility model provides an alkaline battery manganese ring pressing ring structure, which facilitates the mixing of processing raw materials and then directly injecting them into the production container for ring pressing processing, thereby improving processing efficiency.

[0005] The technical solution adopted by the utility model to solve the technical problem is an alkaline battery manganese ring pressure ring structure, comprising a workbench, an L-shaped bracket and a lifting block, a feeding bin is provided on one side of the top of the workbench, a mixing bin is provided on one side of the top of the feeding bin, a first motor is installed on the top of the mixing bin by bolts, and a spiral stirring rod is provided in the mixing bin;

[0006] A second motor is installed on one side of the feed bin by bolts, a spiral feed rod is provided on the inside of the feed bin, a limiting ring is provided on the top of the workbench corresponding to the side of the feed bin, a film pressing bin is provided at the bottom end of the limiting ring passing through the workbench, an electric push rod is installed on one side of the bottom inner side of the L-shaped bracket by bolts, a pressure ring frame is provided on the bottom of the lifting block corresponding to the position of the film pressing bin, and an electric heating rod is installed inside the pressure ring frame by bolts.

[0007] By adopting the above technical solution, the flip cover is opened to inject the positive electrode powder into the mixing bin to make the raw material, and then the first motor drives the spiral stirring rod to rotate to mix the raw material. After the mixing is sufficient, the discharge valve is opened to allow the raw material to enter the feeding bin, and then the second motor is turned on to drive the spiral feeding rod to rotate so as to evenly feed the material into the film pressing bin, thereby improving the processing efficiency;

[0008] Subsequently, the electric push rod drives the lifting block to drive the bottom pressure ring frame into the film pressing bin, so that the pressure ring frame squeezes the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin. At the same time, the electric heating rod is turned on to make the pressure ring frame dry the raw material and remove moisture from the material to ensure the performance and stability of the material.

[0009] Specifically, a discharge valve is connected between the feed bin and the mixing bin.

[0010] By adopting the above technical solution, the discharge valve is used to facilitate the raw materials mixed in the mixing bin to enter the feeding bin.

[0011] Specifically, a flap is provided on one side of the top of the mixing bin through an opening and a rotation damper, and the first motor driving end is connected to the spiral stirring rod.

[0012] By adopting the above technical solution, the flip cover is opened to inject positive electrode powder into the mixing bin to make raw materials, and then the spiral stirring rod is driven by the first motor to rotate to mix the raw materials.

[0013] Specifically, the second motor driving end is connected to the spiral feeding rod.

[0014] By adopting the above technical solution, the second motor is used to drive the spiral feeding rod to rotate so as to evenly feed the material into the film pressing bin.

[0015] Specifically, an L-shaped bracket is provided on the other side of the top of the workbench, a lifting block is provided at the bottom of the electric push rod, and the driving end of the electric push rod is connected to the lifting block.

[0016] By adopting the above technical solution, the electric push rod is used to drive the lifting block to drive the bottom pressure ring frame into the film pressing bin, so that the pressure ring frame squeezes the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin.

[0017] Beneficial effects of the utility model:

[0018] (1) The utility model describes an alkaline battery manganese ring pressing ring structure, which opens the flip cover to inject positive electrode powder into the mixing bin to make raw materials, and then uses the first motor to drive the spiral stirring rod to rotate to mix the raw materials. After the mixing is sufficient, the discharge valve is opened to allow the raw materials to enter the feeding bin, and then the second motor is turned on to drive the spiral feeding rod to rotate so as to evenly feed the materials into the film pressing bin, thereby improving processing efficiency.

[0019] (2) The alkaline battery manganese ring pressing ring structure described in the present invention drives the lifting block through the electric push rod to drive the bottom pressing ring frame into the film pressing bin, so that the pressing ring frame squeezes the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin. At the same time, the electric heating rod is turned on to allow the pressing ring frame to dry the raw material and remove moisture from the material to ensure the performance and stability of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 It is an overall schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the limit ring structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the electric heating rod of the utility model;

[0024] In the figure: 1. Workbench; 2. Feeding bin; 3. Mixing bin; 4. Discharge valve; 5. First motor; 6. Spiral stirring rod; 7. Flip cover; 8. Second motor; 9. Spiral feeding rod; 10. Film pressing bin; 11. Limiting ring; 12. L-shaped bracket; 13. Electric push rod; 14. Lifting block; 15. Pressing ring frame; 16. Electric heating rod. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] In order to improve processing efficiency, such as Figure 1-3 As shown, the alkaline battery manganese ring pressure ring structure described in the present invention includes a workbench 1, an L-shaped bracket 12 and a lifting block 14. A feeding bin 2 is provided on one side of the top of the workbench 1, a mixing bin 3 is provided on one side of the top of the feeding bin 2, a first motor 5 is installed on the top of the mixing bin 3 by bolts, and a spiral stirring rod 6 is provided in the mixing bin 3;

[0027] A second motor 8 is installed on one side of the feed bin 2 by bolts, a spiral feed rod 9 is provided on the inner side of the feed bin 2, a limiting ring 11 is provided on the top of the workbench 1 corresponding to the side of the feed bin 2, and a film pressing bin 10 is provided at the bottom end of the limiting ring 11 passing through the workbench 1, an electric push rod 13 is installed on one side of the bottom inner side of the L-shaped bracket 12 by bolts, a pressing ring frame 15 is provided on the bottom of the lifting block 14 corresponding to the position of the film pressing bin 10, and an electric heating rod 16 is installed inside the pressing ring frame 15 by bolts.

[0028] When in use, the flip cover 7 is opened to inject the positive electrode powder raw material into the mixing bin 3, and then the first motor 5 drives the spiral stirring rod 6 to rotate to mix the raw materials. After the mixing is sufficient, the discharge valve 4 is opened to allow the raw materials to enter the feeding bin 2, and then the second motor 8 is turned on to drive the spiral feeding rod 9 to rotate so as to evenly feed the raw materials into the film pressing bin 10, thereby improving the processing efficiency;

[0029] Subsequently, the electric push rod 13 drives the lifting block 14 to drive the bottom pressure ring frame 15 into the film pressing bin 10, so that the pressure ring frame 15 discharges the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin 10. At the same time, the electric heating rod 16 is turned on to allow the pressure ring frame 15 to dry the raw material and remove moisture from the material to ensure the performance and stability of the material.

[0030] In order to improve processing efficiency, for example, Figure 1 As shown, the present invention further includes a discharge valve 4 connected between the feed bin 2 and the mixing bin 3 .

[0031] When in use, the raw materials mixed in the mixing bin 3 enter the feeding bin 2 through the discharge valve 4 .

[0032] For example, Figure 1 As shown, the utility model also includes that a flip cover 7 is provided on one side of the top of the mixing bin 3 through an opening and a rotation damper, and the driving end of the first motor 5 is connected to the spiral stirring rod 6.

[0033] When in use, the flip cover 7 is opened to inject positive electrode powder into the mixing bin 3 to make raw materials, and then the first motor 5 drives the spiral stirring rod 6 to rotate and mix the raw materials.

[0034] For example, Figure 1 As shown, the present invention further includes that the driving end of the second motor 8 is connected to the spiral feeding rod 9.

[0035] When in use, the second motor 8 drives the spiral feeding rod 9 to rotate so as to evenly feed the material into the film pressing bin 10 .

[0036] For example, Figure 1 、 Figure 2 、 Figure 3 As shown, the present invention further includes: an L-shaped bracket 12 is provided on the other side of the top of the workbench 1; a lifting block 14 is provided at the bottom of the electric push rod 13; and a driving end of the electric push rod 13 is connected to the lifting block 14.

[0037] During use, the electric push rod 13 drives the lifting block 14 to drive the bottom pressure ring frame 15 into the film pressing bin 10, so that the pressure ring frame 15 squeezes the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin 10.

[0038] When the utility model is in use, the flip cover 7 is opened to inject the positive electrode powder into the mixing bin 3, and then the first motor 5 drives the spiral stirring rod 6 to rotate to mix the raw materials. After the mixing is sufficient, the discharge valve 4 is opened to allow the raw materials to enter the feeding bin 2, and then the second motor 8 is turned on to drive the spiral feeding rod 9 to rotate so as to evenly feed the raw materials into the film pressing bin 10, thereby improving the processing efficiency;

[0039] Subsequently, the electric push rod 13 drives the lifting block 14 to drive the bottom pressure ring frame 15 into the film pressing bin 10, so that the pressure ring frame 15 discharges the powder to the periphery, so that the raw material is squeezed into a hollow ring state in the film pressing bin 10. At the same time, the electric heating rod 16 is turned on to allow the pressure ring frame 15 to dry the raw material and remove moisture from the material to ensure the performance and stability of the material.

[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A manganese ring pressure ring structure for alkaline batteries, characterized in that: The machine comprises a workbench (1), an L-shaped bracket (12) and a lifting block (14); a feeding bin (2) is provided on one side of the top of the workbench (1); a mixing bin (3) is provided on one side of the top of the feeding bin (2); a first motor (5) is installed on the top of the mixing bin (3) via bolts; and a spiral stirring rod (6) is provided in the mixing bin (3); A second motor (8) is installed on one side of the feed bin (2) by means of bolts, a spiral feed rod (9) is provided on the inner side of the feed bin (2), a limiting ring (11) is provided on the top of the workbench (1) corresponding to the side of the feed bin (2), a film pressing bin (10) is provided at the bottom end of the limiting ring (11) passing through the workbench (1), an electric push rod (13) is installed on one side of the bottom of the L-shaped bracket (12) by means of bolts, a pressure ring frame (15) is provided on the bottom of the lifting block (14) corresponding to the position of the film pressing bin (10), and an electric heating rod (16) is installed inside the pressure ring frame (15) by means of bolts.

2. The alkaline battery manganese ring pressure ring structure according to claim 1, characterized in that: A discharge valve (4) is connected between the feeding bin (2) and the mixing bin (3).

3. The alkaline battery manganese ring pressure ring structure according to claim 1, characterized in that: A flip cover (7) is provided on one side of the top of the mixing bin (3) through an opening and rotation damping, and the driving end of the first motor (5) is connected to the spiral stirring rod (6).

4. The alkaline battery manganese ring pressure ring structure according to claim 1, characterized in that: The driving end of the second motor (8) is connected to the spiral feeding rod (9).

5. The alkaline battery manganese ring pressure ring structure according to claim 1, characterized in that: An L-shaped bracket (12) is provided on the other side of the top of the workbench (1), a lifting block (14) is provided at the bottom of the electric push rod (13), and a driving end of the electric push rod (13) is connected to the lifting block (14).

Citation Information

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