Coating stirrer for metal surface treatment
By combining the positioning ring and lifting mechanism with the mixing mechanism, the collision wear and unevenness of the agitator shaft and material barrel of the paint mixer are solved, and self-positioning and uniform stirring are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422380902.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the mixing operation, existing paint mixers need to align the center position of the material barrel with the stirring shaft, which is prone to collision and wear, and it is difficult to fully mix the materials on the barrel wall and bottom, resulting in uneven distribution of the paint and affecting the quality and efficiency of the protective layer.
The positioning ring and lifting mechanism are used to cooperate with the mixing mechanism, and the material barrel is positioned by itself. The brush body below the stirring wheel is designed as an annular array to tilt the barrel wall material to avoid collision and improve stirring uniformity.
Self-positioning stirring without alignment is achieved, avoiding wear, improving stirring uniformity and production efficiency, and shortening stirring time.
Smart Images
Figure CN223221325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint mixers, and more particularly to a paint mixer for metal surface treatment. Background Art
[0002] The Dacromet process is an advanced metal surface treatment technology that forms a dense protective layer with excellent corrosion and heat resistance and high adhesion by coating the metal surface with a mixed coating containing zinc flakes, aluminum flakes, an organic binder, and special additives. This protective layer significantly enhances the corrosion resistance of metal parts and extends their service life. It is widely used in the automotive, home appliance, and construction industries.
[0003] The preparation and application of Dacromet coatings also presents the problem of coating sedimentation. Due to differences in density and shape, metal particles such as zinc and aluminum flakes in Dacromet coatings tend to settle within the coating after prolonged standing, resulting in uneven coating concentration distribution. This not only affects the coating's application performance but can also adversely affect the formation and quality of the Dacromet protective layer.
[0004] Therefore, in the Dacromet process, ensuring the coating is in a uniform and stable state before application is crucial. Existing mixers have the following issues: During mixing, the material barrel must be placed directly below the agitator shaft. If this placement is off, the agitator wheel on the agitator shaft can easily contact the barrel, causing wear and tear. Furthermore, the agitator wheel must maintain a certain distance from the bottom and side walls of the barrel during operation. Material easily accumulates in these areas, making it difficult to fully mix, making it difficult to achieve a good mixing effect and resulting in low mixing efficiency. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a paint mixer for metal surface treatment. This solution can achieve the goal of stirring materials without deliberately aligning the center position of the material barrel with the stirring shaft. It can be positioned automatically after placement, thereby effectively avoiding collision and wear between the stirring wheel and the material barrel during operation. At the same time, the brush body under the stirring wheel can more effectively scrape off the material attached to the barrel wall and bottom, reduce dead corners, thereby improving the uniformity of stirring, and then shortening the stirring time and improving production efficiency.
[0007] 2. Technical solution
[0008] In order to solve the above problems, the present invention adopts the following technical solutions.
[0009] A paint mixer for metal surface treatment comprises a base and a material barrel placed on the base, a positioning ring is fixedly connected to the base, the inner diameter of the positioning ring is adapted to the outer diameter of the material barrel, a lifting mechanism and a stirring mechanism are provided on the base, the lifting mechanism comprises a mounting seat provided on the base, a driving motor is installed on the mounting seat, the output end of the driving motor is fixedly connected to a driving shaft, the end of the driving shaft away from the driving motor is fixedly connected to a driving gear, the side of the driving gear is meshedly connected to a driven gear, a screw lifting assembly is provided on the base, the screw in the screw lifting assembly is fixedly connected to the driven gear, the outer end of the screw in the screw lifting assembly is screwed with a lifting block, and the bottom A limiting rod is provided on the seat, the screw lifting assembly is fixedly connected to the limiting rod and the connecting rod, the rear end of the lifting block is fixedly connected to the limiting block, the limiting block is provided with a hole, the limiting rod is provided at the inner end of the limiting block and is slidably connected thereto, the front end of the lifting block is fixedly connected to a driven lifting platform, the mixing mechanism includes a stirring motor mounted on the driven lifting platform, the output end of the stirring motor is fixedly connected to a rotating shaft, the end of the rotating shaft away from the stirring motor is fixedly connected to a stirring wheel, and stirring blades distributed in a circular array with their geometric center are provided at the outer edges of the upper and lower ends of the stirring wheel, and the lower end of the stirring wheel is fixedly connected to a brush body, and the other end of the brush body is in close contact with the bottom and side wall of the material barrel.
[0010] Furthermore, the height of the positioning ring is 3-3.5 mm, and a pair of hanging handle reinforcement strips are fixedly connected to the outer end of the material barrel, and the pair of hanging handle reinforcement strips are symmetrically distributed at the outer end of the material barrel.
[0011] Furthermore, a plurality of spherical grooves are formed on the hole body, and balls are rotatably connected in the spherical grooves.
[0012] Furthermore, a pair of reinforcement bars are fixedly connected between the lifting block and the driven lifting platform, and the pair of reinforcement bars are symmetrically distributed at the left and right ends of the lifting block.
[0013] Furthermore, the brush bodies are obliquely arranged below the stirring wheel in a circular array and are closely spread out around the central axis of the stirring wheel. The brush bodies have an inclination angle of 45° in the vertical direction.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] This solution can achieve the goal of stirring materials without the need to deliberately align the center of the material barrel with the stirring shaft. After placement, it can position itself, thereby effectively avoiding collision and wear between the stirring wheel and the material barrel during operation. At the same time, the brush body under the stirring wheel can more effectively scrape off the material attached to the barrel wall and bottom, reducing dead angles, thereby improving the uniformity of stirring, shortening the stirring time, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side sectional view of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the utility model when stirring materials;
[0019] Figure 3 It is a front view of the utility model;
[0020] Figure 4 For this utility model Figure 1 Enlarged view of point A in the middle;
[0021] Figure 5 This is a structural schematic diagram of the bottom surface of the stirring wheel of the utility model.
[0022] Description of the numbers in the figure:
[0023] 1. Base; 101. Positioning ring; 2. Mounting seat; 3. Drive motor; 4. Drive shaft; 5. Drive gear; 6. Driven gear; 7. Screw lifting assembly; 8. Lifting block; 9. Limit rod; 10. Connecting rod; 11. Limit block; 1101. Ball; 12. Driven lifting platform; 13. Stirring motor; 14. Rotating shaft; 15. Stirring wheel; 16. Stirring blades; 17. Brush body; 18. Material barrel; 1801. Hanging handle; 19. Reinforcement strip. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0027] Example 1:
[0028] See also Figure 1-5 , a paint mixer for metal surface treatment, including a base 1 and a material barrel 18 placed on the base 1, a positioning ring 101 is fixedly connected to the base 1, the inner diameter of the positioning ring 101 is adapted to the outer diameter of the material barrel 18, the height of the positioning ring 101 is 3-3.5mm, the outer end of the material barrel 18 is fixedly connected to a pair of hanging handle reinforcement strips 1801, the pair of hanging handle reinforcement strips 1801 are symmetrically distributed at the outer end of the material barrel 18, the positioning ring 101 is used to accurately limit the placement position of the material barrel 18 so that its geometric center corresponds to the rotating shaft 14, the positioning ring 101 with a lower height facilitates the taking and placing operation of the material barrel 18, and the clamping device cooperates with the hanging handle reinforcement strip 1801 to make it more convenient to move the material barrel 18, and a lifting mechanism and a stirring mechanism are provided on the base 1;
[0029] See also Figure 1-4The lifting mechanism includes a mounting base 2 provided on the base 1. The lifting mechanism in this scheme is a screw lifting mechanism commonly used in the prior art. A driving motor 3 is installed on the mounting base 2. The output end of the driving motor 3 is fixedly connected to a driving shaft 4. The end of the driving shaft 4 away from the driving motor 3 is fixedly connected to a driving gear 5. The side of the driving gear 5 is meshed and connected to a driven gear 6. A screw lifting assembly 7 is provided on the base 1. The screw in the screw lifting assembly 7 is fixedly connected to the driven gear 6. The outer end of the screw in the screw lifting assembly 7 is screwed with a lifting block 8. Starting the driving motor 3 for forward and reverse rotation can make the lifting block 8 perform corresponding lifting. A limiting rod 9 is provided on the base 1. The screw lifting assembly 7 and the limiting rod 9 are fixedly connected to the connecting rod 10. The rear end of the lifting block 8 is fixedly connected to the limiting block 11 A hole is provided on the limit block 11, and the limit rod 9 is arranged at the inner end of the limit block 11 and is slidably connected thereto. A number of spherical grooves are provided on the hole body, and a ball 1101 is rotatably connected in the spherical groove, thereby reducing the friction between the limit block 11 and the limit rod 9, so that the lifting block 8 fixedly connected thereto can move more smoothly when sliding up and down along the screw. The front end of the lifting block 8 is fixedly connected to a driven lifting platform 12, and a pair of reinforcement strips 19 are fixedly connected between the lifting block 8 and the driven lifting platform 12. A pair of reinforcement strips 19 are symmetrically distributed at the left and right ends of the lifting block 8. The addition of the reinforcement strips 19 improves the support between the lifting block 8 and the driven lifting platform 12, so that the driven lifting platform 12, which is unstable at one end due to the installation of the stirring motor 13, is better supported and fixed, thereby improving its stability.
[0030] See also Figure 1 、 Figure 2 as well as Figure 5 The stirring mechanism includes a stirring motor 13 mounted on a driven lifting platform 12, the output end of the stirring motor 13 is fixedly connected to a rotating shaft 14, and the end of the rotating shaft 14 away from the stirring motor 13 is fixedly connected to a stirring wheel 15, and the outer edges of the upper and lower ends of the stirring wheel 15 are provided with stirring blades 16 distributed in a ring array with their geometric center. The lower end of the stirring wheel 15 is fixedly connected to a brush body 17. Starting the stirring motor 13 can make the rotating shaft 14 drive the stirring wheel 15, the stirring blades 16 and the brush body 17 to rotate accordingly to stir the paint in the material barrel 18. The other end of the brush body 17 is closely fitted with the bottom and side wall of the material barrel 18. The brush body 17 is obliquely arranged below the stirring wheel 15 in the form of a ring array and is closely unfolded around the central axis of the stirring wheel 15. The brush body 17 is inclined at a 45° angle in the vertical direction, as shown in FIG. Figure 5As shown, one end of the brush body 17 is connected to the lower end of the stirring wheel 15 and rotates with the rotating shaft 14, using the power generated by the rotation to stir the material. The other end is cleverly designed to fit closely with the bottom and side walls of the material barrel 18, but not directly in contact, so as to maintain an appropriate gap to avoid friction and wear. This design ensures that the brush body 17 can fully contact and stir the material, and avoids direct collision with the inner wall of the material barrel 18, thereby extending the service life of the brush body 17 and the material barrel 18. The spacing between each brush body 17 is consistent, which can ensure that a uniform and continuous stirring effect can be formed during the rotation process, thereby improving the uniformity and efficiency of material mixing. The stirring wheel 15, the stirring blade 16 and the brush body 17 are all made of stainless steel with excellent corrosion resistance, and their surface is smooth and not easy to adhere to materials, so they are easy to clean and maintain.
[0031] Before the mixing operation, when the material barrel 18 is placed at the positioning ring 101, the lifting block 8 moves along the screw lifting assembly 7 to the position as shown in FIG. Figure 1 In the mixing process, when the bottom of the material barrel 18 is stirred, the lifting block 8 moves along the screw lifting assembly 7 to the position shown. Figure 2 shown.
[0032] This solution can achieve the goal of stirring materials without the need to deliberately align the center of the material barrel with the stirring shaft. After placement, it can position itself, thereby effectively avoiding collision and wear between the stirring wheel and the material barrel during operation. At the same time, the brush body under the stirring wheel can more effectively scrape off the material attached to the barrel wall and bottom, reducing dead angles, thereby improving the uniformity of stirring, shortening the stirring time, and improving production efficiency.
[0033] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A paint mixer for metal surface treatment, comprising a base (1) and a material barrel (18) placed on the base (1), characterized in that: A positioning ring (101) is fixedly connected to the base (1), the inner diameter of the positioning ring (101) is adapted to the outer diameter of the material barrel (18), and a lifting mechanism and a stirring mechanism are provided on the base (1); The lifting mechanism comprises a mounting seat (2) arranged on a base (1); a driving motor (3) is mounted on the mounting seat (2); an output end of the driving motor (3) is fixedly connected to a driving shaft (4); an end of the driving shaft (4) away from the driving motor (3) is fixedly connected to a driving gear (5); a side of the driving gear (5) is meshedly connected to a driven gear (6); a screw lifting assembly (7) is arranged on the base (1); a screw in the screw lifting assembly (7) is fixedly connected to the driven gear (6). The outer end of the screw in the screw lifting assembly (7) is screwed with a lifting block (8), a limiting rod (9) is provided on the base (1), the screw lifting assembly (7) and the limiting rod (9) are fixedly connected to a connecting rod (10), the rear end of the lifting block (8) is fixedly connected to the limiting block (11), a hole is provided on the limiting block (11), the limiting rod (9) is provided at the inner end of the limiting block (11) and is slidably connected thereto, and the front end of the lifting block (8) is fixedly connected to a driven lifting platform (12); The mixing mechanism comprises a stirring motor (13) mounted on a driven lifting platform (12); an output end of the stirring motor (13) is fixedly connected to a rotating shaft (14); an end of the rotating shaft (14) away from the stirring motor (13) is fixedly connected to a stirring wheel (15); stirring blades (16) distributed in a ring array around their geometric centers are provided at the outer edges of the upper and lower ends of the stirring wheel (15); a brush body (17) is fixedly connected to the lower end of the stirring wheel (15); the other end of the brush body (17) is in close contact with the bottom and side wall of the material barrel (18).
2. A paint mixer for metal surface treatment according to claim 1, characterized in that: The height of the positioning ring (101) is 3-3.5 mm, and the outer end of the material barrel (18) is fixedly connected to a pair of hanging handle reinforcement strips (1801), and the pair of hanging handle reinforcement strips (1801) are symmetrically distributed on the outer end of the material barrel (18).
3. The paint mixer for metal surface treatment according to claim 1, characterized in that: The hole body is provided with a plurality of spherical grooves, and balls (1101) are rotatably connected in the spherical grooves.
4. The paint mixer for metal surface treatment according to claim 1, characterized in that: A pair of reinforcement bars (19) are fixedly connected between the lifting block (8) and the driven lifting platform (12), and the pair of reinforcement bars (19) are symmetrically distributed at the left and right ends of the lifting block (8).
5. The paint mixer for metal surface treatment according to claim 1, characterized in that: The brush bodies (17) are obliquely arranged below the stirring wheel (15) in a circular array and are closely arranged around the central axis of the stirring wheel (15). The brush bodies (17) are inclined at an angle of 45° in the vertical direction.