Comb detection machine

By designing a transmission shaft, tension shaft and motor-driven conveyor system, combined with a comb detector and an electric push rod, the problem of insufficient detection speed and accuracy in the prior art is solved, efficient and reliable comb quality inspection is achieved, and production efficiency and product quality control are improved.

CN223221964UActive Publication Date: 2025-08-15TAIZHOU LINGNUO AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422131550.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-15
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing comb detection machines have limitations in detection speed and accuracy, especially in high-speed production lines, which are prone to missed inspections or misjudgment, and have poor adaptability to different types of comb products, and are complex in maintenance and adjustment.

Method used

A comb detector including a transmission shaft, a tension shaft, a conveyor belt, a motor and a detector is designed to transfer the comb stably through the conveyor belt, and the combination of the motor and pulley is used to achieve the smooth operation of the conveyor belt. The detector accurately detects the appearance and key parameters of the comb, and combines the electric push rod and the display to optimize the detection process.

Benefits of technology

It improves the efficiency and accuracy of the inspection, reduces manual intervention errors, reduces production costs, realizes standardized quality inspection, and ensures the continuity and reliability of the inspection process.

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Abstract

The utility model belongs to the technical field of comb detection machines, and particularly relates to a comb detection machine which comprises a first mounting frame, one side of the first mounting frame is rotatably connected with a transmission shaft, the other side of the first mounting frame is rotatably connected with a tensioning shaft, and the transmission shaft and the outer wall of the tensioning shaft are connected with a conveying belt. The other side of the first mounting frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a belt pulley, and the belt pulley is connected with the transmission shaft through a transmission belt. The comb is placed on the conveying belt, the conveying belt is driven to move through rotation of the transmission shaft and the tensioning shaft, and it is ensured that the comb stably passes through a detection area. The motor and the belt pulley are combined for use, and the transmission belt is connected, so that the stable operation of the transmission belt is realized, and the detection process is more continuous and reliable. The detector is installed on the second installation frame and located over the conveying belt, and key parameters such as the appearance, the tooth pitch and the bending degree of the comb can be accurately detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of comb detection machines, in particular to a comb detection machine. Background Art

[0002] The comb inspection machine technology field focuses on automated equipment and related technologies used to inspect the quality and performance of combs. With the increasing automation in the manufacturing industry, especially in the personal care and daily necessities sectors, quality inspection of combs during the production process has become increasingly important. Comb inspection machines integrate multiple sensors, image processing technologies, and intelligent algorithms to comprehensively inspect key comb characteristics, including appearance, structural integrity, tooth pitch consistency, and curvature. This technology field aims to ensure that combs meet design specifications and quality standards during production through efficient automated inspection methods, thereby improving production efficiency, reducing labor costs, and enhancing the market competitiveness of the final product. Comb inspection machines are automated equipment specifically designed for inspecting comb quality. This equipment's primary purpose is to monitor and analyze the appearance, tooth pitch, curvature, and other quality parameters of each comb in real time on the comb production line using sophisticated sensors and inspection systems, ensuring that each comb meets predetermined quality standards before shipment. This inspection machine can not only quickly identify unqualified products and prevent defective combs from entering the market, but also significantly improve production efficiency, reduce errors and costs of manual inspection, and provide manufacturers with more efficient quality control methods.

[0003] Although the comb inspection machines in the existing technology can complete basic inspection functions, there are still some shortcomings in actual operation. First, traditional inspection equipment has certain limitations in inspection speed and accuracy, especially when inspecting products on high-speed production lines, which can easily lead to missed inspections or misjudgments. In addition, due to the complexity of the equipment design, the maintenance and adjustment process is relatively cumbersome. Once a component fails, it may cause the entire production line to stop, affecting production efficiency. Secondly, the existing equipment has poor adaptability to different types of comb products during the inspection process, and often requires frequent replacement or adjustment of equipment, which increases the difficulty and time cost of operation. These shortcomings not only affect the overall efficiency of the production line, but also increase production costs, which is not conducive to the company's competitiveness in the market. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a comb inspection machine, which solves the problem that the existing traditional inspection equipment has certain limitations in detection speed and accuracy, especially when inspecting products on high-speed production lines, which is prone to missed inspections or misjudgments.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a comb detection machine, comprising a first mounting frame, one side of the first mounting frame is rotatably connected to a transmission shaft, the other side of the first mounting frame is rotatably connected to a tensioning shaft, the outer wall of the transmission shaft and the tensioning shaft is connected to a conveyor belt, the other side of the first mounting frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a pulley, the pulley is connected to the transmission shaft through a transmission belt, the upper surface of the conveyor belt is fixedly connected to a baffle, one side of the first mounting frame is fixedly connected to a mounting plate, the upper surface of the mounting plate is fixedly connected to a second mounting frame, the outer wall of the second mounting frame is installed with a detector, and the upper surface of the conveyor belt is placed with a comb body.

[0006] As a preferred technical solution of the present invention, a connecting frame is installed on the outer wall of the second mounting frame, and a feed port is fixedly connected to one side of the mounting plate.

[0007] As a preferred technical solution of the present invention, a connecting plate is provided on the other side of the mounting plate, an electric push rod is installed on the upper surface of the connecting plate, and an output end of the electric push rod is fixedly connected to a push plate.

[0008] As a preferred technical solution of the present invention, a discharge housing is fixedly connected to the upper surface of the first mounting bracket, and the discharge housing is arranged on the outer wall of the electric push rod.

[0009] As a preferred technical solution of the present invention, the upper surface of the first mounting bracket is fixedly connected with a first shell, and the first shell is arranged on the outer wall of the mounting plate.

[0010] As a preferred technical solution of the present invention, a display is fixedly connected to one end of the first shell, and the display is electrically connected to the detector and the electric push rod.

[0011] As a preferred technical solution of the present invention, a bracket is fixedly connected to the lower surface of the first mounting frame.

[0012] Compared with the prior art, the present invention provides a comb detection machine with the following beneficial effects:

[0013] 1. This comb inspection machine places the comb on a conveyor belt and uses the rotation of the drive shaft and tensioning shaft to drive the conveyor belt to ensure that the comb passes through the inspection area stably. The combination of the motor and the pulley, through the connection of the transmission belt, realizes the smooth operation of the conveyor belt, making the inspection process more continuous and reliable. The detector is installed on the second mounting bracket, located directly above the conveyor belt, and can accurately detect the key parameters of the comb, such as appearance, tooth pitch, and curvature. The above design ensures the efficiency and stability of the inspection process. Compared with traditional manual inspection, this automated inspection method greatly improves inspection efficiency, reduces errors caused by manual intervention, improves overall production efficiency and product quality control accuracy, reduces production costs, and realizes standardized quality inspection.

[0014] 2. This comb inspection machine, through its connecting frame, mounting plate, electric push rod, and display, fully optimizes the comb inspection process. During operation, a comb enters the inspection area through the feed inlet. When an unqualified comb is detected, the electric push rod mounted on the connecting plate pushes the push plate, ejecting the comb from the discharge housing. This process ensures the comb remains stable during inspection, avoiding errors caused by unstable position in traditional inspections. Furthermore, a display mounted in the first housing displays test results in real time, enabling operators to quickly assess product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the main view of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 3 This is a structural breakdown diagram of the utility model;

[0018] Figure 4 for Figure 3 A is an enlarged schematic diagram.

[0019] In the figure: 1. First mounting frame; 2. Drive shaft; 3. Tensioning shaft; 4. Conveyor belt; 5. Motor; 6. Drive belt; 7. Mounting plate; 8. Second mounting frame; 9. Detector; 10. Comb body; 11. Connecting frame; 12. Feed port; 13. Connecting plate; 14. Electric push rod; 15. Push plate; 16. Discharge shell; 17. First shell; 18. Display; 19. Bracket; 20. Baffle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] See also Figure 1-4 In this embodiment: the comb detection machine includes a first mounting frame 1, one side of the first mounting frame 1 is rotatably connected to the transmission shaft 2, the other side of the first mounting frame 1 is rotatably connected to the tensioning shaft 3, the outer wall of the transmission shaft 2 and the tensioning shaft 3 is connected to a conveyor belt 4, the other side of the first mounting frame 1 is fixedly connected to a motor 5, the output end of the motor 5 is fixedly connected to a pulley, the pulley and the transmission shaft 2 are connected by a transmission belt 6, the upper surface of the conveyor belt 4 is fixedly connected to a baffle 20, one side of the first mounting frame 1 is fixedly connected to a mounting plate 7, the upper surface of the mounting plate 7 is fixedly connected to a second mounting frame 8, the outer wall of the second mounting frame 8 is installed with a detector 9, and the upper surface of the conveyor belt 4 is placed with a comb body 10.

[0023] In this embodiment, by placing the comb on the conveyor belt 4, the conveyor belt 4 is driven to move by the rotation of the transmission shaft 2 and the tensioning shaft 3, ensuring that the comb passes through the detection area stably. The combination of the motor 5 and the pulley, through the connection of the transmission belt 6, realizes the smooth operation of the conveyor belt 4, thereby making the detection process more continuous and reliable. The detector 9 is installed on the second mounting bracket 8, located directly above the conveyor belt 4, and can accurately detect the key parameters of the comb such as appearance, tooth pitch, curvature, etc. The above design ensures the efficiency and stability of the detection process. Compared with traditional manual detection, this automated detection method greatly improves the detection efficiency, reduces the error of manual intervention, improves the overall production efficiency and the accuracy of product quality control, reduces production costs, and realizes standardized quality detection.

[0024] Preferably, a connecting frame 11 is installed on the outer wall of the second mounting frame 8, and a feed port 12 is fixedly connected to one side of the mounting plate 7.

[0025] This design facilitates the inspection of the comb body 10 .

[0026] Preferably, a connecting plate 13 is provided on the other side of the mounting plate 7, an electric push rod 14 is installed on the upper surface of the connecting plate 13, the output end of the electric push rod 14 is fixedly connected to a push plate 15, and the upper surface of the first mounting frame 1 is fixedly connected to a discharge shell 16, which is arranged on the outer wall of the electric push rod 14.

[0027] The combs enter the inspection area through the feed port 12 . When an unqualified comb is detected, the electric push rod 14 installed on the connecting plate 13 pushes the push plate 15 to push the comb out of the discharge housing 16 .

[0028] Furthermore, a first shell 17 is fixedly connected to the upper surface of the first mounting frame 1 , and the first shell 17 is arranged on the outer wall of the mounting plate 7 . A display 18 is fixedly connected to one end of the first shell 17 , and the display 18 is electrically connected to the detector 9 and the electric push rod 14 .

[0029] The combs enter the inspection area through the feed port 12. When an unqualified comb is detected, an electric push rod 14 mounted on the connecting plate 13 pushes the push plate 15, ejecting the comb from the discharge housing 16. This process ensures the comb remains stable during inspection, avoiding errors caused by unstable position in traditional inspections. Simultaneously, a display 18 mounted in the first housing 17 displays the inspection results in real time, allowing operators to quickly assess product quality.

[0030] Furthermore, a bracket 19 is fixedly connected to the lower surface of the first mounting frame 1 .

[0031] The working principle and usage process of the present invention are as follows: when the present device needs to be used, the comb body 10 is first placed on the conveyor belt 4, and then the motor 5 is started. The motor 5 drives the transmission belt 6 to rotate. The transmission belt 6 drives the transmission shaft 2 to rotate during the rotation. The transmission shaft 2 drives the conveyor belt 4 to rotate during the rotation. The conveyor belt 4 drives the comb body 10 through the feed port 12 to the bottom of the detector 9 during the rotation. The detector 9 detects the comb. When the comb is unqualified, the electric push rod 14 pushes the unqualified comb out of the discharge shell 16. At this time, the use of the present device is completed.

[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A comb inspection machine comprising a first mounting frame (1), characterized in that: One side of the first mounting frame (1) is rotatably connected to a transmission shaft (2), the other side of the first mounting frame (1) is rotatably connected to a tensioning shaft (3), the outer walls of the transmission shaft (2) and the tensioning shaft (3) are connected to a conveyor belt (4), the other side of the first mounting frame (1) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a pulley, the pulley is connected to the transmission shaft (2) through a transmission belt (6), the upper surface of the conveyor belt (4) is fixedly connected to a baffle (20), one side of the first mounting frame (1) is fixedly connected to a mounting plate (7), the upper surface of the mounting plate (7) is fixedly connected to a second mounting frame (8), the outer wall of the second mounting frame (8) is installed with a detector (9), and a comb body (10) is placed on the upper surface of the conveyor belt (4).

2. The comb detection machine according to claim 1, characterized in that: A connecting frame (11) is installed on the outer wall of the second mounting frame (8), and a feed port (12) is fixedly connected to one side of the mounting plate (7).

3. The comb detection machine according to claim 1, characterized in that: A connecting plate (13) is provided on the other side of the mounting plate (7), an electric push rod (14) is mounted on the upper surface of the connecting plate (13), and an output end of the electric push rod (14) is fixedly connected to a push plate (15).

4. The comb detection machine according to claim 1, characterized in that: A discharge housing (16) is fixedly connected to the upper surface of the first mounting frame (1), and the discharge housing (16) is arranged on the outer wall of the electric push rod (14).

5. The comb detection machine according to claim 1, characterized in that: The upper surface of the first mounting frame (1) is fixedly connected to a first shell (17), and the first shell (17) is arranged on the outer wall of the mounting plate (7).

6. The comb detection machine according to claim 5, characterized in that: One end of the first shell (17) is fixedly connected to a display (18), and the display (18) is electrically connected to the detector (9) and the electric push rod (14).

7. The comb detection machine according to claim 1, characterized in that: A bracket (19) is fixedly connected to the lower surface of the first mounting frame (1).