Vulcanizing machine steam injection cover plate
By designing the steam injection cover plate of the vulcanizer and optimizing the steam injection angle and drainage structure, the problem of large temperature difference between the upper and lower sidewalls of the vulcanizer is solved, and the quality and production efficiency of the tire are improved.
Patent Information
- Application Number
- CN202422438077.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The cylinder head of the existing vulcanizer cannot be effectively sprayed into the condensate water position in the vulcanized capsule, resulting in too large temperature difference between the upper and lower sidewalls, affecting the quality and time of the tire vulcanization.
A vulcanizer steam jet cover plate is designed, including the cover plate body, connecting hole, cover cavity, drain port, protrusion and air jet hole, to optimize the steam injection angle, directly spray to the lower sidewall and discharge condensate.
It reduces the temperature difference between the upper and lower of the vulcanizer, shortens the vulcanization time, and improves the tire production efficiency.
Smart Images

Figure CN223223915U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of internal temperature jet accessories of vulcanizers, and particularly relates to a steam jet cover plate of a vulcanizer. Background Art
[0002] With the development of tire companies, the demand for accelerating tire vulcanization time is also increasing. Since the cylinder heads of existing vulcanizers are all adapted to the superheated water process and cannot meet the existing nitrogen process, the internal temperature jet nozzles of the cylinder heads adapted to the central mechanism cannot spray to the position where condensed water is stored in the vulcanization bladder, resulting in the upper sidewall temperature being normal and the lower sidewall temperature being low. The measured upper and lower temperature difference is about 25. In this case, changing the vulcanization process to increase the steam time and the condensation removal time cannot meet the requirements. The existing temperature difference is likely to cause a large difference in the vulcanization degree of the upper and lower sidewalls of the tire, which will also affect the performance of the tire. Summary of the Invention
[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a vulcanizer steam injection cover, which can effectively reduce the excessive temperature difference between the upper and lower sides of the vulcanizer during the vulcanization process, ensure the stable performance of the upper and lower sidewalls of the tire and correspondingly reduce the vulcanization time of the tire.
[0004] In order to achieve the above technical objectives, the technical solution adopted by this utility model is:
[0005] A vulcanizing machine steam injection cover plate, which includes a cover plate body, a connecting hole is provided in the center of the cover plate body, a cover plate cavity is provided on the periphery of the connecting hole, the cover plate cavity extends outward in the plane of the connecting hole along the radial direction of the cover plate body, a drain outlet is provided on the top of the cover plate cavity, a plurality of groups of raised portions are equidistantly provided in the circumferential direction on the cover plate body around the cover plate cavity, screw holes are provided on the raised portions, and a plurality of injection holes are provided between two adjacent raised portions.
[0006] Preferably, in the vulcanizer steam jet cover plate, the height of the cover plate cavity is 117 mm-123 mm.
[0007] Preferably, in the vulcanizer steam jet cover, a ring structure is formed between the multiple equidistantly arranged protrusions and the outer periphery of the cover body.
[0008] Preferably, in the vulcanizer steam jet cover plate, two recessed portions and a connecting portion are provided between the annular structure and the cover plate cavity along the circumferential direction of the cover plate body, and the connecting portion is provided between the two recessed portions.
[0009] Preferably, in the vulcanizer steam jet cover plate, a transition section is provided between the two recessed portions, and ends of the transition section are respectively connected to the annular structure and the outer periphery of the cover plate cavity.
[0010] Preferably, in the vulcanizer steam jet cover, the recessed portion extends longitudinally in the circumferential direction of the cover body, and the recessed portion has a depth of 95 mm to 110 mm.
[0011] Preferably, in the vulcanizer steam injection cover plate, the injection holes are arranged on the outer periphery of the annular structure corresponding to the recessed portion, and the injection holes are communicated with the recessed portion.
[0012] Preferably, in the vulcanizing machine steam injection cover plate, the injection holes are inclined holes with an inclination of 20-50 degrees.
[0013] Preferably, in the vulcanizer steam jet cover plate, the drain port extends in the longitudinal direction in the circumferential direction of the cover plate cavity, and the drain port has a groove depth of 4-6 mm.
[0014] The beneficial effects of the technical solution provided by the embodiment of the utility model are:
[0015] (1) The steam injection cover plate of the vulcanizer of the present invention has a safe and reliable structure and is easy to install. By increasing the injection port of the cylinder head and optimizing the internal temperature injection angle, the steam can be directly injected to the bottom of the lower tire sidewall. The steam can also be used to stir the condensed water accumulated in the vulcanizing capsule, thereby accelerating the discharge of the condensed water from the drain hole and reducing the temperature difference between the upper and lower parts of the vulcanizer. The reduction of the temperature difference between the upper and lower parts of the vulcanizer can appropriately shorten the vulcanization time and improve the workshop output. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of the steam injection cover plate of the vulcanizing machine of the present invention.
[0017] Figure 2 This is a bottom view of the steam injection cover plate of the vulcanizing machine of the present invention. DETAILED DESCRIPTION
[0018] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "inside, outside", "up, down", "front, back", etc. are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention.
[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0020] like Figure 1-2 A vulcanizing machine steam injection cover, which includes a cover body 1, a connecting hole 2 is provided in the center of the cover body 1, a cover cavity 3 is provided on the periphery of the connecting hole 2, the cover cavity 3 extends outward in the plane of the connecting hole 2 along the radial direction of the cover body 1, a drain port 4 is provided on the top of the cover cavity 3, and a plurality of groups of raised portions 5 are equidistantly provided on the cover body 1 around the cover cavity 3 in the circumferential direction, screw holes 6 are provided on the raised portions 5, and an air injection hole 7 is provided between two adjacent raised portions 5.
[0021] The height of the cover plate cavity 3 is 117 mm to 123 mm; an annular structure 8 is formed between the multiple equidistantly arranged protrusions 5 and the outer periphery of the cover plate body 1 .
[0022] Two recessed portions 9 and a connecting portion 10 are provided between the annular structure 8 and the cover plate cavity 3 along the circumferential direction of the cover plate body 1, and the connecting portion 10 is provided between the two recessed portions 9; a transition section 11 is provided between the two recessed portions 9, and the ends of the transition section 11 are respectively connected to the annular structure 8 and the outer periphery of the cover plate cavity 3; the recessed portion 9 extends longitudinally in the circumferential direction of the cover plate body 1, and the recessed portion 9 has a recessed depth of 95mm-110mm; the jet hole 7 is provided on the outer periphery of the annular structure 8 corresponding to the recessed portion 9, and the jet hole 7 is connected to the recessed portion 9; the jet hole 7 is an inclined hole with an inclination of 20-50°, and the drain outlet 4 extends longitudinally in the circumferential direction of the cover plate cavity 3, and the drain outlet 4 has a groove depth, and the groove depth is 4-6mm.
[0023] The working process of this utility model:
[0024] The connection hole 2 of the vulcanizer steam injection cover passes through the stroke rod of the vulcanizer center mechanism, the cover cavity 3 is aligned with the steam outlet of the vulcanizer center mechanism, and the cover is fastened to the vulcanizer center mechanism with screws through the screw holes 6. During vulcanization, the stroke rod of the vulcanizer center mechanism passes through the center of the cover, and the steam of the vulcanizer center mechanism is transmitted to the cover cavity 3 through the steam outlet, and then ejected through the jet hole 7 on the cover cavity 3. The condensed water of the high-pressure steam in the vulcanization process is discharged from the drain port 4 of the cover into the pipe of the vulcanizer center mechanism and discharged during the condensation discharge stage.
[0025] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to examples, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A vulcanizing machine steam injection cover plate, characterized in that: The invention comprises a cover plate body (1), a connection hole (2) is provided at the center of the cover plate body (1), a cover plate cavity (3) is provided on the periphery of the connection hole (2), the cover plate cavity (3) is extended outward in the plane of the connection hole (2) along the radial direction of the cover plate body (1), a drain outlet (4) is provided on the top of the cover plate cavity (3), a plurality of groups of raised portions (5) are provided on the cover plate body (1) at equal intervals along the circumferential direction on the periphery of the cover plate cavity (3), screw holes (6) are provided on the raised portions (5), and at least one air injection hole (7) is provided between two adjacent raised portions (5).
2. The vulcanizing machine steam injection cover according to claim 1, characterized in that: The height of the cover plate cavity (3) is 117 mm to 123 mm.
3. The vulcanizing machine steam injection cover plate according to claim 1, characterized in that: An annular structure (8) is formed between the multiple equidistantly arranged protrusions (5) and the outer periphery of the cover plate body (1).
4. The vulcanizing machine steam injection cover plate according to claim 3, characterized in that: Two recessed portions (9) and a connecting portion (10) are provided between the annular structure (8) and the outer periphery of the cover plate cavity (3) along the circumferential direction of the cover plate body (1); the connecting portion (10) is provided between the two recessed portions (9).
5. The vulcanizing machine steam injection cover plate according to claim 4, characterized in that: A transition section (11) is provided between the two recessed portions (9), and ends of the transition section (11) are respectively connected to the annular structure (8) and the outer periphery of the cover plate cavity (3).
6. The vulcanizing machine steam injection cover plate according to claim 4, characterized in that: The recessed portion (9) extends longitudinally in the circumferential direction of the cover plate body (1), and the recessed portion (9) has a depth of 95 mm to 110 mm.
7. The vulcanizing machine steam injection cover plate according to claim 4, characterized in that: The air jet hole (7) is arranged on the outer periphery of the annular structure (8) corresponding to the recessed portion (9), and the air jet hole (7) and the recessed portion (9) are in communication.
8. The vulcanizing machine steam injection cover plate according to claim 1, characterized in that: The air jet hole (7) is an inclined hole with an inclination of 20-50°.
9. The vulcanizing machine steam injection cover plate according to claim 1, characterized in that: The drain opening (4) extends in its longitudinal direction in the circumferential direction of the cover plate cavity (3), and the drain opening (4) has a groove depth of 4-6 mm.