Automatic mounting structure for cloth roller of weaving machine

By designing an automated roll roll installation structure on the loom, and using the shaft drive mechanism and the tenon positioning system, the automatic installation of roll rolls is achieved, which solves the problems of low production efficiency and high labor intensity caused by manual operation in the prior art, and improves the operating efficiency of the loom.

CN223226271UActive Publication Date: 2025-08-15QINGDAO CENTURY HAIJIA MASCH CO LTD
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Patent Information

Application Number
CN202422612551.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-15
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing looms need to be shut down when installing and replacing the rolls, which leads to inefficient production efficiency and increases the labor intensity of workers.

Method used

An automatic installation structure of the roll roll of the loom is designed, and the rotary shaft driving mechanism and the tenon positioning system are used to realize the automatic positioning and installation of the roll roll, including the right roll roll seat, the left roll roll seat, the rotary shaft, the drive shaft and the servo motor drive, to automatically complete the loading process of the roll roll.

Benefits of technology

Automatic positioning and installation of roll rolls can be achieved without manual operation, saving manpower and improving the production efficiency of the loom.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic mounting structure for a cloth roller of a weaving machine. According to the technical scheme, a right supporting base and a left supporting base are arranged on a machine frame, arc-shaped notches capable of supporting a cloth roller are formed in the right supporting base and the left supporting base respectively, a right cloth roller base and a left cloth roller base are arranged at the two ends of the cloth roller respectively, the right cloth roller base is rotationally connected with a rotating shaft arranged on the machine frame, and the left cloth roller base is rotationally connected with a rotating shaft arranged on the machine frame. The rotating shaft is connected with a rotating shaft driving mechanism capable of driving the rotating shaft to move left and right, a wave washer is fixedly installed on the face, facing the cloth roller, of the right cloth roller seat, and the left cloth roller seat is fixedly connected with a driving shaft arranged on the rack. A pair of clamping tenons are symmetrically arranged on the left cloth roller seat, round positioning bosses are arranged at the front ends of the pair of clamping tenons, and clamping tenon grooves corresponding to the pair of clamping tenons are formed in the cloth roller. According to the scheme, the cloth roller is automatically positioned and installed without manual operation, manpower is saved, and the efficiency of a loom is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of loom equipment, in particular to an automatic installation structure for a cloth winding roller of a loom. Background Art

[0002] In the prior art, when installing and replacing the cloth roller, due to the limitation of the installation structure of the cloth roller, manual installation is usually required after stopping the machine. This installation structure and method reduces the production efficiency of the loom and increases the labor intensity of the workers. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the main purpose of the utility model is to provide an automatic installation structure for the cloth winding roller of a loom, which can automatically position and install the cloth winding roller without manual operation, save manpower and improve the efficiency of the loom.

[0004] The cloth-winding roller assembly comprises a right cloth-winding roller and a left cloth-winding roller assembly, the right cloth-winding roller assembly and a left cloth-winding roller assembly being respectively provided with a right cloth-winding roller seat and a left cloth-winding roller seat at both ends of the cloth-winding roller. The right cloth-winding roller seat is rotatably connected to a rotating shaft provided on the frame, and the rotating shaft is connected to a rotating shaft driving mechanism that can drive the rotating shaft to move left and right. A corrugated washer is fixedly installed on the side of the right cloth-winding roller seat facing the cloth-winding roller, and the left cloth-winding roller seat is fixedly connected to a driving shaft provided on the frame, a pair of tenons are symmetrically provided on the left cloth-winding roller seat, and a circular positioning boss is provided at the front end of the pair of tenons, and a tenon groove corresponding to the pair of tenons is provided on the cloth-winding roller.

[0005] Preferably, the rotating shaft driving mechanism includes a servo motor, the output shaft of the servo motor is fixedly connected to a pinion, the servo motor is fixed to a motor bracket by bolts, the motor bracket is fixed to a loading base by bolts, and the loading base is fixed to a frame by bolts; it also includes a cloth winding roller support fixed to the frame by bolts, the cloth winding roller support is connected to a rotating disk by a ball bearing, a rotating shaft is passed through the center of the cloth winding roller support and the rotating disk, the rotating disk is threadedly connected to the rotating shaft, the end of the rotating shaft can abut the right cloth winding roller seat, and a large gear meshing with the pinion is fixedly connected to the outer wall of the rotating disk.

[0006] Preferably, the corrugated washer is fixed to the right cloth rolling roller seat by two screws.

[0007] Preferably, the right cloth rolling roller seat is provided with a positioning sleeve which can be sleeved on the right end portion of the cloth rolling roller.

[0008] Compared with the existing technology, the utility model has the following advantages: it automatically positions and installs the cloth roller without manual operation, saving manpower and improving loom efficiency. When loading the cloth roller, the loom must operate normally. Therefore, the left cloth roller seat rotates slowly and uniformly under the drive shaft, while the right cloth roller seat is the movable end and can rotate freely along the axis of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of the overall structure of an automatic installation structure for a loom cloth roller of the utility model. Figure 1 ;

[0010] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0011] Figure 3 It is a structural schematic diagram of the right support seat, the right cloth winding roller seat and the rotating shaft of the utility model;

[0012] Figure 4 This is a schematic diagram of the overall structure of an automatic installation structure for a loom cloth roller of the utility model. Figure 2 ;

[0013] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of the middle B part;

[0014] Figure 6 This is a structural diagram of the left support, left cloth winding roller and drive shaft of the present invention;

[0015] Figure 7 This is a schematic structural diagram of the rotary shaft drive mechanism of the rotary shaft of the present utility model;

[0016] Figure 8 This is a structural diagram of the shaft drive mechanism of the present invention after being installed on the frame;

[0017] Figure 9 It is a front view of the rotary shaft driving mechanism of the present utility model;

[0018] Figure 10 for Figure 9 Cross-sectional view of the AA section;

[0019] Figure 11 This is a structural diagram of action one;

[0020] Figure 12 This is the structural diagram of action 2;

[0021] Figure 13 This is the structural diagram of action three;

[0022] Figure 14 This is the structural diagram of action four.

[0023] In the figure: 1. Cloth roller; 2. Frame; 3. Right support; 4. Left support; 5. Arc-shaped notch; 6. Right cloth roller seat; 7. Left cloth roller seat; 8. Rotating shaft; 9. Rotating shaft drive mechanism; 91. Servo motor; 92. Pinion; 93. Motor bracket; 94. Loading base; 95. Cloth roller support; 96. Ball bearing; 97. Rotating disk; 98. Large gear; 10. Corrugated washer; 11. Drive shaft; 12. Tenon; 13. Circular positioning boss; 14. Tenon groove; 15. Positioning sleeve. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] like Figure 1 As shown, an automatic installation structure of a cloth winding roller 1 of a loom comprises a cloth winding roller 1 and a frame 2, wherein the frame 2 is provided with a right supporting seat 3 and a left supporting seat 4, and the right supporting seat 3 and the left supporting seat 4 are respectively provided with an arc-shaped notch 5 that can support the cloth winding roller 1, and a right cloth winding roller seat 6 and a left cloth winding roller seat 7 are respectively provided at both ends of the cloth winding roller 1, the right cloth winding roller seat 6 is rotatably connected to a rotating shaft 8 provided on the frame 2, and the rotating shaft 8 is connected to a rotating shaft driving mechanism 9 that can drive the rotating shaft 8 to move left and right, a corrugated washer 10 is fixedly installed on the side of the right cloth winding roller seat 6 facing the cloth winding roller 1, the left cloth winding roller seat 7 is fixedly connected to a driving shaft 11 provided on the frame 2, a pair of tenons 12 are symmetrically provided on the left cloth winding roller seat 7, and a circular positioning boss 13 is provided at the front end of the pair of tenons 12, and a tenon groove 14 corresponding to the pair of tenons 12 is provided on the cloth winding roller 1.

[0026] The present invention provides an automatic installation structure for the cloth roller 1 of a loom, and its working principle is as follows: when the cloth roller 1 is loaded, the loom is required to operate normally, so the left cloth roller seat 7 rotates slowly and uniformly under the drive shaft 11, and the right cloth roller seat 6 is the movable end and can rotate freely along the axial direction of the rotating shaft 8.

[0027] Action 1: The manipulator or cloth drop car places the cloth roller 1 on the left support 4 and the right support 3. The semicircular notches on the left support 4 and the right support 3 automatically position the cloth roller 1.

[0028] Action 2: The rotating shaft 8 is controlled by the rotating shaft driving mechanism 9 to push the right cloth winding roller seat 6 from right to left. Under the thrust of the right cloth winding roller seat 6, the left end of the cloth winding roller 1 is inserted into the circular positioning boss 13 on the left cloth winding roller seat 7. Then the left end face of the cloth winding roller 1 is against the end face of the left cloth winding roller seat 7. At this time, the tenon 12 on the left cloth winding roller seat 7 is not aligned with the tenon groove 14 on the cloth winding roller 1. The right cloth winding roller seat 6 continues to push the cloth winding roller 1 to compress the corrugated washer 10 to store energy.

[0029] Action 3: As the left cloth roller seat 7 slowly rotates, the tenon 12 on the left cloth roller seat 7 aligns with the tenon groove 14 on the cloth roller 1. The wave washer 10 elastically releases and pushes the cloth roller 1 further to the left. At this time, because the cloth roller 1 is engaged with the left cloth roller seat 7, the cloth roller 1 rotates slowly and uniformly under the drive of the left cloth roller seat 7. The drive method of the drive shaft 11 is the same as that of the loom in the prior art and will not be described in detail in this solution.

[0030] Action 4: The rotating shaft 8 continues to push the right cloth winding roller seat 6 from right to left under the control of the rear mechanism until it presses against the cloth winding roller 1.

[0031] The advantage of this solution is that the cloth winding roller 1 can be automatically positioned and installed without manual operation, thus saving manpower and improving the efficiency of the loom.

[0032] Preferably, the shaft driving mechanism 9 includes a servo motor 91, the output shaft of the servo motor 91 is fixedly connected to a pinion 92, the servo motor 91 is fixed to a motor bracket 93 by bolts, the motor bracket 93 is fixed to a loading base 94 by bolts, and the loading base 94 is fixed to the frame 2 by bolts; it also includes a cloth winding roller support 95 fixed to the frame 2 by bolts, the cloth winding roller support 95 is connected to a rotating disk 97 through a ball bearing 96, a rotating shaft 8 is passed through the center of the cloth winding roller support 95 and the rotating disk 97, the rotating disk 97 is threadedly connected to the rotating shaft 8, the end of the rotating shaft 8 can abut the right cloth winding roller seat 6, and a large gear 98 meshing with the pinion 92 is fixedly connected to the outer wall of the rotating disk 97.

[0033] The working principle of the rotating shaft driving mechanism 9 is that the radial rotation of the output shaft of the servo motor 91 drives the radial rotation of the rotating disk 97 through the gear cooperation between the small gear 92 and the large gear 98. The radial rotation of the rotating disk 97 is changed into the axial movement of the transmission screw, that is, the rotating shaft 8 through the spiral transmission. The axial movement of the rotating shaft 8 acts on the right end face of the cloth winding roller 1 through the right cloth winding roller seat 6, so that the cloth winding roller 1 is axially translated to the left cloth winding roller seat 7, so that the cloth winding roller 1 automatically moves to the left, and cooperates with the drive shaft 11 to realize the automatic loading of the cloth winding roller 1.

[0034] Preferably, the wave washer 10 is fixed to the right cloth rolling roller seat 6 by two screws.

[0035] Preferably, the right cloth rolling roller seat 6 is provided with a positioning sleeve 15 tube that can be sleeved on the right end of the cloth rolling roller 1. The setting of the positioning sleeve 15 tube can improve the connection stability between the right end surface of the cloth rolling roller 1 and the right cloth rolling roller seat 6.

[0036] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. An automatic installation structure for a cloth winding roller of a loom, comprising a cloth winding roller and a frame, characterized in that: The frame is provided with a right supporting seat and a left supporting seat, and the right supporting seat and the left supporting seat are respectively provided with an arc-shaped notch that can support the cloth winding roller, and two ends of the cloth winding roller are respectively provided with a right cloth winding roller seat and a left cloth winding roller seat, and the right cloth winding roller seat is rotatably connected to a rotating shaft set on the frame, and the rotating shaft is connected to a rotating shaft driving mechanism that can drive the rotating shaft to move left and right. A corrugated washer is fixedly installed on the side of the right cloth winding roller seat facing the cloth winding roller, and the left cloth winding roller seat is fixedly connected to a driving shaft set on the frame, and a pair of tenons are symmetrically provided on the left cloth winding roller seat and a circular positioning boss is provided at the front end of the pair of tenons, and the cloth winding roller is provided with tenon grooves corresponding to the pair of tenons.

2. The automatic installation structure for a cloth winding roller of a loom according to claim 1, characterized in that: The rotating shaft driving mechanism includes a servo motor, the output shaft of the servo motor is fixedly connected to a pinion, the servo motor is fixed to a motor bracket by bolts, the motor bracket is fixed to a loading base by bolts, and the loading base is fixed to a frame by bolts; it also includes a cloth winding roller support fixed to the frame by bolts, the cloth winding roller support is connected to a rotating disk by a ball bearing, a rotating shaft is passed through the center of the cloth winding roller support and the rotating disk, the rotating disk is threadedly connected to the rotating shaft, the end of the rotating shaft can abut the right cloth winding roller seat, and a large gear meshing with the pinion is fixedly connected to the outer wall of the rotating disk.

3. The automatic installation structure for a cloth winding roller of a loom according to claim 1, characterized in that: The wave washer is fixed to the right cloth rolling roller seat by two screws.

4. The automatic installation structure for a cloth winding roller of a loom according to claim 1, characterized in that: The right cloth rolling roller seat is provided with a positioning sleeve which can be sleeved on the right end portion of the cloth rolling roller.