Equipment for detecting airtight zipper
By designing airtight zipper detection equipment for support frames, hydraulic cylinders and rubber rings, detection accuracy and automation problems are solved, and efficient and accurate airtightness detection is achieved.
Patent Information
- Application Number
- CN202422250985.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing airtight zipper detection equipment has low detection accuracy and low automation, making it difficult to accurately display the detection results and relies on manual operations, which affects the detection efficiency.
A detection device including a support frame, hydraulic cylinder, rubber ring and air pressure gauge is designed. The height of the detection mechanism is adjusted through the hydraulic device, the rubber ring is tightly attached to the zipper, and the air tightness is judged in combination with air pressure and water surface observation method to reduce manual intervention.
It improves the accuracy and automation of airtight zipper inspection, can intuitively display the inspection results, reduce labor intensity, and improve detection efficiency.
Smart Images

Figure CN223229168U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to an airtight zipper detection device. Background Art
[0002] An airtight zipper is a specially designed zipper whose core function is to prevent gas, moisture, and other impurities from penetrating through the tiny gaps in the zipper, ensuring that the environment on both sides of the zipper remains effectively isolated and pure. During the production process of airtight zippers, it is crucial to ensure that their airtightness meets the specified standards. Therefore, after manufacturing, the airtight zippers will be rigorously tested using professional airtightness testing equipment. These testing equipment simulates the pressure changes in the actual use environment to test the sealing effect of the zipper in the closed state.
[0003] The testing equipment currently on the market generally has the problem of low detection accuracy when performing air-tightness tests on air-tight zippers. It is difficult to display the test results intuitively and accurately, which makes it difficult for operators to quickly determine whether the air-tightness performance of the zipper meets the standards. In addition, the degree of automation of these devices is relatively low, and they rely heavily on manual operation, which not only increases labor intensity, but also seriously restricts the improvement of detection efficiency. Utility Model Content
[0004] The purpose of the present utility model is to provide an airtight zipper detection device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] An airtight zipper detection device, comprising:
[0007] Support frame;
[0008] The top of the support frame is fixedly connected to an air chamber, the middle of the air chamber is fixedly connected to a base structure, four support rods are fixedly connected to the air chamber at equal distances, the outer surfaces of the support rods are commonly mounted with a mounting plate, the top of the mounting plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder passes through the middle of the bottom end of the mounting plate and is fixedly connected to a connecting seat, and the bottom end of the connecting seat is fixedly connected to a detection mechanism;
[0009] The detection mechanism includes a connecting frame, the bottom end of the connecting frame is fixedly connected to a bottom plate, the bottom end of the bottom plate is fixedly connected to a rubber ring, and the connecting frame is fixedly connected to the connecting seat;
[0010] The base structure includes a base, a pad is fixedly inserted and connected to the middle of the top of the base, a connecting groove is opened in the middle of the top of the pad, a connecting pipe is fixedly inserted and connected to one end of the base, and the base is fixedly connected in the air chamber.
[0011] Preferably, both sides of the top of the base structure are fixedly connected to limit rods, one side of the top of the mounting plate is fixedly connected to a controller, a pressure gauge is installed on the outer surface of the hydraulic cylinder, one end of the pressure gauge is fixedly connected to an air pipe, the end of the air pipe away from the pressure gauge is fixedly connected to the air chamber, a water pipe is installed at one end of the detection mechanism, and a hydraulic device is installed in the support frame.
[0012] Preferably, a groove is provided at the top of the bottom plate, a through groove is provided at the bottom end of the lower groove wall of the groove, the rubber ring is arranged around the through groove, and the connecting frame is installed together with the water pipe.
[0013] Preferably, the limiting rods are fixedly connected to the top of the base, and the outer surface of one end of the limiting rod is in close contact with one end of the connecting frame.
[0014] Preferably, one end of the pressure gauge is connected to the air pump.
[0015] Preferably, the base is communicated with the interior of the air chamber.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] (1) By setting a connecting frame, a bottom plate, a groove, a through-groove and a rubber ring, the hydraulic cylinder is started, and the output end of the hydraulic cylinder extends downward and pushes the connecting seat to move downward, so that the connecting frame drives the bottom plate to move downward, so that the rubber ring is in close contact with the zipper. The rubber ring is inlaid with high elastic material to ensure the comprehensiveness and sealing of the contact with the zipper, effectively compacting the zipper. During the lifting process of the connecting frame, one end of the connecting frame is always in close contact with the outer surface of the two limit rods, effectively avoiding any possible shaking or deviation, improving the sealing of the airtight zipper detection environment, and improving the accuracy of the airtight zipper detection.
[0018] (2) By setting up a hydraulic device, a hydraulic cylinder and an air pressure gauge, and electrically connecting them to the controller, by setting up an air pipe and a water pipe, and connecting one end of the water pipe to the connecting pump, the connecting pump is electrically connected to the controller. When in use, the controller is used to set up, and after the zipper is compacted, the water in the water tank is introduced into the groove through the connecting pump, and the air pump is started. The air is pumped through the air pump so that the air pipe transmits the gas into the air chamber. After adjusting the air pressure, the air tightness of the zipper is judged by observing whether bubbles appear on the water surface in the groove. If the water surface is clear and there are no bubbles, it proves that the zipper has good airtightness. There is no need for manual step-by-step control, which reduces labor and improves detection efficiency. At the same time, the detection results can be displayed intuitively and accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 for Figure 1 sectional view of ;
[0021] Figure 3 This is an enlarged view of the structure of point A of the utility model;
[0022] Figure 4 A three-dimensional diagram of the detection mechanism of the utility model;
[0023] Figure 5 This is a three-dimensional diagram of the base structure of the utility model;
[0024] In the figure: 1. Support frame; 2. Hydraulic device; 3. Air chamber; 4. Base structure; 5. Support rod; 6. Mounting plate; 7. Hydraulic cylinder; 8. Detection mechanism; 9. Pressure gauge; 10. Air pipe; 11. Water pipe; 12. Controller; 13. Limit rod; 14. Connecting seat; 81. Connecting frame; 82. Bottom plate; 83. Groove; 84. Through groove; 85. Rubber ring; 41. Base; 42. Pad; 43. Connecting groove; 44. Connecting pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example 1:
[0027] See also Figure 1 - Figure 5 As shown, an airtight zipper detection device includes:
[0028] Support frame 1;
[0029] The top of the support frame 1 is fixedly connected to an air chamber 3, the middle of the air chamber 3 is fixedly connected to a base structure 4, four support rods 5 are fixedly connected to the air chamber 3 at equal distances, the outer surfaces of the support rods 5 are commonly mounted with a mounting plate 6, the top of the mounting plate 6 is fixedly connected to a hydraulic cylinder 7, the output end of the hydraulic cylinder 7 passes through the middle of the bottom end of the mounting plate 6 and is fixedly connected to a connecting seat 14, the bottom end of the connecting seat 14 is fixedly connected to a detection mechanism 8, and by setting the hydraulic cylinder 7, the height of the detection mechanism 8 can be adjusted;
[0030] The detection mechanism 8 includes a connecting frame 81, the bottom end of the connecting frame 81 is fixedly connected to a bottom plate 82, the bottom end of the bottom plate 82 is fixedly connected to a rubber ring 85, and the connecting frame 81 is fixedly connected to the connecting seat 14;
[0031] The base structure 4 includes a base 41, a backing plate 42 is fixedly inserted and connected to the middle of the top of the base 41, a connecting groove 43 is opened in the middle of the top of the backing plate 42, and a connecting pipe 44 is fixedly inserted and connected to one end of the base 41. The base 41 is fixedly connected to the air chamber 3;
[0032] Both sides of the top of the base structure 4 are fixedly connected to the limit rod 13, the top side of the mounting plate 6 is fixedly connected to the controller 12, the outer surface of the hydraulic cylinder 7 is installed with a pressure gauge 9, by setting the pressure gauge 9, the air pressure can be visually observed, one end of the pressure gauge 9 is fixedly connected to the air pipe 10, the end of the air pipe 10 away from the pressure gauge 9 is fixedly connected to the air chamber 3, one end of the detection mechanism 8 is installed with a water pipe 11, a hydraulic device 2 is installed in the support frame 1, and one end of the hydraulic cylinder 7 is fixed to the hydraulic device 2;
[0033] One end of the barometer 9 is connected to the air pump.
[0034] Depend on Figure 4 It can be seen that a groove 83 is formed at the top of the bottom plate 82 , a through groove 84 is formed at the bottom end of the lower groove wall of the groove 83 , a rubber ring 85 is arranged around the through groove 84 , and the connecting frame 81 and the water pipe 11 are installed together.
[0035] As can be seen from the above, the output end of the hydraulic cylinder 7 extends downward and pushes the connecting seat 14 to move downward, the connecting seat 14 pushes the connecting frame 81 to move downward, and the connecting frame 81 drives the bottom plate 82 to move downward, so that the rubber ring 85 is in close contact with the zipper, effectively compacting the zipper, and the end of the water pipe 11 away from the connecting frame 81 is connected to the water tank through the connecting pump. After the zipper is compacted, the water in the water tank is introduced into the groove 83 through the connecting pump, and the air pump is started, so that the air pipe 10 transmits the gas to the air chamber 3. After adjusting the air pressure, the air tightness of the zipper is judged by observing whether bubbles appear on the water surface in the through groove 84.
[0036] Example 2:
[0037] refer to Figure 5 As shown, the limiting rods 13 are fixedly connected to the top of the base 41 , and the outer surface of one end of the limiting rods 13 is in close contact with one end of the connecting frame 81 .
[0038] As can be seen from the above, during the testing process, the zipper is placed on the top of the base 41 and directly above the connecting groove 43. The zipper is compacted using the testing mechanism 8, and then the air tightness of the zipper is tested using the air chamber 3, the pressure gauge 9, the air pipe 10 and the connecting groove 43. The connecting frame 81 can be limited by the limiting rod 13.
[0039] Preferably, the base 41 communicates with the interior of the air chamber 3 .
[0040] As can be seen from the above, by disposing the base 41 to communicate with the interior of the gas chamber 3 , gas can be introduced into the base 41 .
[0041] Furthermore, the present design is applied in an airtight zipper detection environment. The zipper is placed on the top of the base 41 and is located directly above the connecting groove 43. The switch is activated by the controller 12 to activate the hydraulic cylinder 7. The output end of the hydraulic cylinder 7 extends downward and pushes the connecting seat 14 fixedly connected thereto to move downward. The connecting seat 14 pushes the connecting frame 81 fixedly connected thereto to move downward. The connecting frame 81 drives the bottom plate 82 fixedly connected thereto to move downward, so that the rubber ring 85 is in close contact with the zipper. The rubber ring 85 is inlaid with a high elastic material to ensure comprehensive contact and sealing with the zipper, effectively compacting the zipper. During the lifting process of the connecting frame 81, one end of the connecting frame 81 is always in close contact with the outer surface of the two limit rods 13, which improves the connection. The stability of the lifting and lowering of the connecting frame 81 effectively avoids any possible shaking or deviation. The end of the water pipe 11 away from the connecting frame 81 is connected to the water tank through a connecting pump. After the zipper is compacted, the water in the water tank is introduced into the groove 83 through the connecting pump, and the air pump is started. The air is pumped by the air pump so that the air pipe 10 transmits the gas to the air chamber 3. After adjusting the air pressure, the air tightness of the zipper is judged by observing whether bubbles appear on the water surface in the groove 84. If the water surface is clear and there are no bubbles, it proves that the zipper has good airtightness. For long zippers, a spring ruler is cleverly integrated into the design to seal the undetected part. After the current section is detected, continue to pull forward to achieve continuous detection of the remaining parts, which greatly improves the detection efficiency and convenience.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An airtight zipper detection device, characterized in that: include: Support frame (1); The top of the support frame (1) is fixedly connected to an air chamber (3), the middle of the air chamber (3) is fixedly connected to a base structure (4), four support rods (5) are fixedly connected at equal distances in the air chamber (3), the outer surfaces of the support rods (5) are commonly mounted with a mounting plate (6), the top of the mounting plate (6) is fixedly connected to a hydraulic cylinder (7), the output end of the hydraulic cylinder (7) passes through the middle of the bottom end of the mounting plate (6) and is fixedly connected to a connecting seat (14), and the bottom end of the connecting seat (14) is fixedly connected to a detection mechanism (8); The detection mechanism (8) includes a connecting frame (81), the bottom end of the connecting frame (81) is fixedly connected to a bottom plate (82), the bottom end of the bottom plate (82) is fixedly connected to a rubber ring (85), and the connecting frame (81) is fixedly connected to a connecting seat (14); The base structure (4) comprises a base (41), a pad (42) is fixedly inserted and connected at the middle of the top of the base (41), a connecting groove (43) is provided at the middle of the top of the pad (42), a connecting pipe (44) is fixedly inserted and connected at one end of the base (41), and the base (41) is fixedly connected in the air chamber (3).
2. The airtight zipper detection device according to claim 1, characterized in that: Limit rods (13) are fixedly connected to both sides of the top of the base structure (4); a controller (12) is fixedly connected to one side of the top of the mounting plate (6); a pressure gauge (9) is installed on the outer surface of the hydraulic cylinder (7); one end of the pressure gauge (9) is fixedly connected to an air pipe (10); the end of the air pipe (10) away from the pressure gauge (9) is fixedly connected to the air chamber (3); a water pipe (11) is installed at one end of the detection mechanism (8); and a hydraulic device (2) is installed in the support frame (1).
3. The airtight zipper detection device according to claim 1, characterized in that: The top of the bottom plate (82) is provided with a groove (83), the bottom end of the lower groove wall of the groove (83) is provided with a through groove (84), the rubber ring (85) is arranged around the through groove (84), and the connecting frame (81) is installed together with the water pipe (11).
4. The airtight zipper detection device according to claim 2, characterized in that: The limiting rods (13) are fixedly connected to the top of the base (41), and the outer surface of one end of the limiting rods (13) is tightly attached to one end of the connecting frame (81).
5. The airtight zipper detection device according to claim 2, characterized in that: One end of the air pressure gauge (9) is connected to the air pump.
6. The airtight zipper detection device according to claim 1, characterized in that: The base (41) is in communication with the interior of the air chamber (3).