CTP battery cell boxing tool

Through the CTP battery cell entry tooling of the pressure plate, positioning pin and elastic compression mechanism, the problems of high cost and long cycle in the existing technology are solved, and a simple and low-cost battery cell entry is realized to meet the research and development needs of CTP projects.

CN223230357UActive Publication Date: 2025-08-15WUHAN HENGXINJIANGNAN AUTOMOBILE LNDUSTRY
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Patent Information

Application Number
CN202421758014.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-08-15
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In existing CTP projects, the battery cell inlet solution using machine jaws and sponge suction cups is costly and has a long cycle, which is not suitable for the research and development stage of CTP projects.

Method used

The CTP battery cell using a pressure plate, a positioning mechanism and an elastic compression mechanism is inserted into the box tool. The positioning pin is positioned with the battery box, and the side limit block is limited. The elastic compression mechanism clamps the battery pack, so that the battery cells are arranged in parallel and pressed into the battery box.

Benefits of technology

Simplify operations, reduce costs, shorten production cycle, meet the needs of CTP project development, and is suitable for manual boxing operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223230357U_ABST
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Abstract

The utility model provides a CTP battery cell boxing tool which comprises a pressing plate, the pressing plate is used for being pressed on the top of a battery pack, a positioning mechanism is arranged on the pressing plate and used for being matched with a battery box body to position the pressing plate, and side face limiting blocks are arranged at the two ends of the pressing plate in the width direction. The side limiting blocks are used for limiting the two sides of the battery pack in the width direction, elastic pressing mechanisms are arranged at the two ends of the pressing plate in the length direction, and the elastic pressing mechanisms are used for clamping the top of the battery pack, so that all battery cells in the battery pack are arranged in parallel. And the battery pack can be conveniently and completely pressed into the battery box body through the pressing plate. Compared with an equipment suction cup gripper scheme, the suction cup gripper is easy and convenient to operate, free of any electric control and low in cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of CTP battery cell boxing, in particular to a CTP battery cell boxing tool. Background Art

[0002] Currently, most CTP projects use a combination of machine grippers and sponge suction cups. The grippers clamp the tops of the cells together with the sponge suction cups, and the cells are then placed into the boxes in a step-by-step manner. This is exemplified by the Chinese invention patent application with publication number CN115676008A. However, the use of machine grippers and sponge suction requires certain equipment to work with the grippers. The grippers are complex, and the sponge suction cups have a high cycle and price. This results in high project costs and a long cycle, making it unsuitable for the R&D stage of CTP projects. Utility Model Content

[0003] The purpose of this utility model is to address the defects of the existing technology and provide a CTP battery cell boxing tooling, which is simple to operate, does not require any electrical control, and has a lower cost compared to the equipment suction cup gripper solution.

[0004] In order to solve the above technical problems, the utility model provides a CTP battery cell boxing tool, including a pressing plate, which is used to press on the top of the battery pack. A positioning mechanism is set on the pressing plate, and the positioning mechanism is used to cooperate with the battery box to position the pressing plate. Side limit blocks are set at both ends of the pressing plate along the width direction, and the side limit blocks are used to limit the two sides of the width direction of the battery pack. Elastic clamping mechanisms are set at both ends of the pressing plate along the length direction, and the elastic clamping mechanism is used to clamp the top of the battery pack so that the individual battery cells in the battery pack are arranged in parallel, which facilitates the battery pack to be completely pressed into the battery box through the pressing plate.

[0005] Furthermore, the elastic pressing mechanism includes a fixed block and a lateral pressing block, the fixed block is fixedly arranged on the pressure plate, the lateral pressing block is arranged parallel to the fixed block, the lateral pressing block is elastically connected to the fixed block, an adjusting piece is provided on the lateral pressing block, one end of the adjusting piece is threadedly connected to the fixed block, for adjusting the distance between the lateral pressing block and the fixed block, and the lateral pressing block is used to squeeze the battery pack.

[0006] Furthermore, a plurality of guide rods are provided between the lateral pressure block and the fixed block, one end of the guide rod is fixedly connected to the fixed block, the other end of the guide rod is slidably connected to the lateral pressure block, and a spring is sleeved on the guide rod.

[0007] Furthermore, a gasket is provided on one side of the lateral pressing block close to the pressing plate, and the lateral pressing block clamps the top of the battery pack through the gasket.

[0008] Furthermore, a step is provided on one side of the lateral pressing block close to the pressing plate, the step is provided close to the bottom of the lateral pressing block, and the gasket is fixedly provided on the step.

[0009] Furthermore, the positioning mechanism includes a positioning plate and a positioning pin, the positioning plate is fixedly set on the pressure plate, the positioning pin is vertically arranged at both ends of the positioning plate, one end of the positioning pin passes downward through the positioning plate and cooperates with the positioning hole or threaded hole on the battery box to position the pressure plate.

[0010] Furthermore, a guiding surface is provided at the bottom of the side limit block close to the pressure plate.

[0011] Furthermore, the guide surface is an inclined plane or a curved surface.

[0012] Furthermore, a polyurethane pad is provided on the lower surface of the pressing plate.

[0013] Furthermore, a plurality of handles are provided on the upper surface of the pressing plate.

[0014] The beneficial effects of the utility model are:

[0015] 1. This utility model is used in the case of manually placing battery packs into boxes during the R&D phase of a CTP project. After the battery pack is placed into the battery box, the lower portions between the cells in the battery pack will be squeezed tightly, while the upper portions between the cells will form a trumpet-shaped shape. In this case, the upper portion of the battery pack needs to be clamped to fully insert the battery pack into the box. This utility model positions the pressing plate using a positioning mechanism, limits the width of the battery pack using side limit blocks to prevent the cells from tilting, and clamps the length of the battery pack using an elastic clamping mechanism to close the trumpet-shaped shape and parallelize the cells. The entire battery pack can be fully pressed into the battery box by pressing down on the pressing plate.

[0016] 2. Compared with the equipment suction cup gripper solution, this utility model is easy to operate, does not require any electrical control, and is cost-effective.

[0017] 3. Compared with the equipment suction cup gripper solution, this utility model has a short production cycle and can be manufactured in a very short time, meeting the development cycle of most CPT projects.

[0018] 4. The positioning mechanism of the present invention cooperates with the positioning holes or bolt holes of the battery box through the positioning pins, which facilitates mechanical positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the utility model in use;

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 3 This is the main view of the utility model;

[0022] Figure 4 It is a bottom view of the present utility model.

[0023] Figure numerals: 1-pressure plate; 2-polyurethane pad; 3-handle; 4-side limit block; 5-guide surface; 6-fixing block; 7-lateral pressure block; 8-adjusting member; 9-guide rod; 10-gasket; 11-positioning plate; 12-positioning pin; 13-battery pack. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0025] like Figure 1 As shown, this embodiment provides a CTP battery cell boxing tool, including a pressing plate 1, a positioning mechanism, a side limit block 4, and an elastic pressing mechanism.

[0026] The pressing plate 1 is used to press on the top of the battery pack 13, and the lower surface of the pressing plate 1 is fixedly provided with a polyurethane pad 2, such as Figure 4 As shown, the battery pack 13 is prevented from being crushed.

[0027] The positioning mechanism is arranged on the pressure plate 1, and the positioning mechanism includes a positioning plate 11 and a positioning pin 12. The positioning plate 11 is fixed to the upper surface of the pressure plate 1 by screws, and the two ends of the positioning plate 11 extend out of the edge of the pressure plate 1. The positioning pin 12 is vertically arranged at the two ends of the positioning plate 11. One end of the positioning pin 12 passes downward through the positioning plate 11 and extends downward. The positioning pin 12 is used to cooperate with the positioning hole or threaded hole on the battery box to position the pressure plate 1, so as to facilitate the mechanical positioning of the entire tooling.

[0028] The side limit blocks 4 are arranged at both ends of the pressing plate 1 along the width direction, and the side limit blocks 4 are fixed to the side of the pressing plate 1 by screws, as shown in FIG. Figure 2 As shown, a guide surface 5 is provided at the bottom of the side limit block 4 close to the pressure plate 1. The guide surface 5 is an inclined plane or an arc surface. In this embodiment, the guide surface 5 is an arc surface. The thickness of the side limit block 4 at the guide surface 5 gradually decreases from top to bottom, so that the entire tooling can be buckled on the top of the battery pack 13. After being buckled on the top of the battery pack 13, the side limit block 4 can limit the two sides of the battery pack 13 in the width direction to prevent the independent battery cells from tilting.

[0029] An elastic clamping mechanism is arranged at both ends of the pressure plate 1 along its length. The elastic clamping mechanism includes a fixed block 6 and a lateral clamping block 7. The fixed block 6 is fixed to the upper surface of the pressure plate 1 by screws. The lateral clamping block 7 is arranged parallel to the fixed block 6 and elastically connected to the fixed block 6. A plurality of guide rods 9 are provided between the lateral clamping block 7 and the fixed block 6. One end of the guide rod 9 is fixedly connected to the fixed block 6, and the other end of the guide rod 9 is slidably connected to the lateral clamping block 7. The guide rods 9 are sleeved with springs. An adjustment member 8 is provided on the lateral clamping block 7. One end of the adjustment member 8 is threadedly connected to the fixed block 6 and is used to adjust the spacing between the lateral clamping block 7 and the fixed block 6. The lateral clamping block 7 is used to squeeze the battery pack 13. In this embodiment, the adjustment member 8 is a bolt. It can be understood that after the entire tool is buckled onto the battery pack 13, the top of the battery pack 13 can be clamped by rotating the adjusting piece 8 to move the lateral pressure block 7 toward the fixed block 6, so that the individual battery cells in the battery pack 13 are arranged in parallel, making it easier to completely press the battery pack 13 into the battery case through the pressure plate 1.

[0030] In order to prevent the elastic pressing mechanism from damaging the battery pack 13, a step is provided on the side of the lateral pressing block 7 close to the pressure plate 1. The step is arranged close to the bottom of the lateral pressing block 7. A gasket 10 is fixed on the step. The lateral pressing block 7 clamps the top of the battery pack 13 through the gasket 10.

[0031] A plurality of handles 3 are provided on the upper surface of the pressing plate 1 to facilitate manual pressing down and lifting of the entire tool.

[0032] In this embodiment, the length direction of the pressing plate 1 and the length direction of the battery pack 13 are both the thickness directions of the battery cells.

[0033] The usage of the CTP battery cell boxing tool is as follows:

[0034] After the battery pack 13 is placed in the battery case, the lower parts between the battery cells in the battery pack 13 will be squeezed tightly, and the upper parts between the battery cells will be in a trumpet shape. The tooling is lifted to the top of the battery pack 13 by the handle 3, and the two positioning pins 12 are inserted into the positioning holes or bolt holes on the battery case to position the entire tooling. The entire tooling is lowered so that the polyurethane pad 2 is placed on the top of the battery pack 13, and the two side limit blocks 4 are located on both sides of the upper part of the battery pack 13 to limit the battery pack 13 laterally. At this time, by rotating the adjusting piece 8, the side pressure block 7 is moved in the direction close to the fixed block 6, and the two side pressure blocks 7 can clamp the top of the battery pack 13 so that the battery cells in the battery pack 13 are arranged in parallel. At this time, by pressing down the pressing plate 1, the battery pack 13 can be completely pressed into the battery case. After the battery pack 13 is pressed into the battery case, the adjusting piece 8 is rotated again to move the side pressure block 7 in the direction away from the fixed block 6, and the positioning pins 12 are removed. At this time, the entire tooling can be lifted up to separate it from the battery pack 13.

[0035] Compared with the traditional equipment gripper + sponge suction cup method, this embodiment has the following advantages: 1. The cost of this tooling is low, and no expensive suction cups or equipment are required; 2. The processing cycle of this tooling is short, and it can be produced in a very short time, meeting the use of most project development cycles; 3. This tooling is simple to operate and can be used with any pressing tool (forklift, heavy iron block, pressing mechanism, etc.).

[0036] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present application, and should all be included in the scope of protection of the present application.

Claims

1. A CTP battery cell boxing tool, characterized by: The invention comprises a pressing plate (1), wherein the pressing plate (1) is used to press on the top of the battery pack (13); a positioning mechanism is provided on the pressing plate (1); the positioning mechanism is used to cooperate with the battery box to position the pressing plate (1); side limit blocks (4) are provided at both ends of the pressing plate (1) along the width direction; the side limit blocks (4) are used to limit the two sides of the width direction of the battery pack (13); elastic pressing mechanisms are provided at both ends of the pressing plate (1) along the length direction; the elastic pressing mechanisms are used to clamp the top of the battery pack (13) so that the cells in the battery pack (13) are arranged in parallel, so that the battery pack (13) can be completely pressed into the battery box by the pressing plate (1).

2. The CTP battery cell boxing tool according to claim 1, characterized in that: The elastic pressing mechanism comprises a fixed block (6) and a lateral pressing block (7), wherein the fixed block (6) is fixedly arranged on the pressure plate (1), the lateral pressing block (7) is arranged in parallel with the fixed block (6), the lateral pressing block (7) is elastically connected to the fixed block (6), an adjusting member (8) is provided on the lateral pressing block (7), one end of the adjusting member (8) is threadedly connected to the fixed block (6) for adjusting the distance between the lateral pressing block (7) and the fixed block (6), and the lateral pressing block (7) is used to squeeze the battery pack (13).

3. The CTP battery cell boxing tool according to claim 2, characterized in that: A plurality of guide rods (9) are provided between the lateral pressure block (7) and the fixed block (6), one end of the guide rod (9) is fixedly connected to the fixed block (6), and the other end of the guide rod (9) is slidably connected to the lateral pressure block (7), and a spring is sleeved on the guide rod (9).

4. The CTP battery cell boxing tool according to claim 2, characterized in that: A gasket (10) is provided on one side of the lateral pressing block (7) close to the pressing plate (1), and the lateral pressing block (7) clamps the top of the battery pack (13) through the gasket (10).

5. The CTP battery cell boxing tool according to claim 4, characterized in that: A step is provided on one side of the lateral pressing block (7) close to the pressing plate (1), the step is arranged close to the bottom of the lateral pressing block (7), and the gasket (10) is fixedly arranged on the step.

6. The CTP battery cell boxing tool according to any one of claims 1 to 5, characterized in that: The positioning mechanism comprises a positioning plate (11) and a positioning pin (12); the positioning plate (11) is fixedly arranged on the pressure plate (1); the positioning pin (12) is vertically arranged at both ends of the positioning plate (11); one end of the positioning pin (12) passes downward through the positioning plate (11) and cooperates with a positioning hole or a threaded hole on the battery box to position the pressure plate (1).

7. The CTP battery cell boxing tool according to any one of claims 1 to 5, characterized in that: A guide surface (5) is provided at the bottom of the side limit block (4) on the side close to the pressure plate (1).

8. The CTP battery cell boxing tool according to claim 7, characterized in that: The guide surface (5) is an inclined plane or a curved surface.

9. The CTP battery cell boxing tool according to any one of claims 1 to 5, characterized in that: A polyurethane pad (2) is provided on the lower surface of the pressing plate (1).

10. The CTP battery cell boxing tool according to any one of claims 1 to 5, characterized in that: A plurality of handles (3) are provided on the upper surface of the pressing plate (1).

Citation Information

Patent Citations

  • Gripper device and method for entering CTP module into box

    CN115676008A