Device for installing and monitoring X-ray emitter
By installing the X-ray emitter in the lead-sealed metal shell and equipped with detection instruments and mounting frame components, the problem that the X-ray emitter cannot be monitored in real time is solved, and the effect of stable operation and rapid installation is achieved.
Patent Information
- Application Number
- CN202422376988.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, X-ray emitters are directly installed on XRT ore disposal equipment, and cannot effectively monitor their radiation values and temperatures, and cannot be monitored manually.
The lead-sealed metal shell is equipped with an X-ray emitter, and is equipped with a ray radiation detector and a temperature detector. It is pasted on the X-ray emitter through thermally conductive aluminum foil, combined with the transmitter mounting frame assembly to achieve real-time monitoring and fixation, and is equipped with a constant temperature controller and alarm light for early warning.
Real-time radiation and temperature monitoring of X-ray emitters is realized, supports rapid installation and replacement, and is suitable for a variety of models to ensure stable and reliable operation of the equipment and provide early warning.
Smart Images

Figure CN223231370U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of X-ray emitter ore dressing equipment, in particular to an installation and monitoring device for an X-ray emitter. Background Art
[0002] During the operation of XRT mineral processing equipment, the X-ray emitter is generally simply installed directly on the XRT mineral processing equipment. Since the X-ray emitter has large radiation when working and has high requirements for the temperature environment, it is impossible for humans to monitor the radiation and temperature values of the X-ray emitter when working, and the X-ray emitter cannot be effectively monitored. Utility Model Content
[0003] In view of the above problems, the purpose of the present invention is to provide an installation and monitoring device for an X-ray emitter.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] An X-ray emitter installation and monitoring device, comprising a lead-sealed metal housing, a ray radiation detector, a temperature detector, and an emitter mounting frame assembly;
[0006] A ray emission port is provided at the bottom of the lead-sealed metal shell. The emitter mounting frame assembly is disposed in the inner cavity of the lead-sealed metal shell and is used to mount and support the X-ray emitter. The ray radiation detector is mounted on the inner wall of the lead-sealed metal shell. The temperature detector is adhered to the X-ray emitter via thermally conductive aluminum foil.
[0007] The emitter mounting frame assembly includes a main mounting plate, a transverse slide rail and an emitter carrier. The main mounting plate is fixedly connected to the top surface of the inner cavity of the lead-sealed metal shell. Several transverse slide rails are installed on the bottom surface of the main mounting plate. Two emitter carriers are provided. The two emitter carriers are symmetrically arranged in the inner cavity of the lead-sealed metal shell. A transverse slider is provided on the top of each emitter carrier corresponding to each transverse slide rail. Each transverse slider is slidably connected to the corresponding transverse slide rail. The bottom end of each emitter carrier is provided with a bearing seat portion for directly supporting the bottom of the X-ray emitter. The X-ray emitter is jointly supported by the bearing seat portions of the two emitter carriers.
[0008] Each of the transverse slide blocks is provided with a locking buckle A for locking and fixing the transverse slide block on the corresponding transverse slide rail.
[0009] A transverse telescopic bracket is provided between the two emitter carriers, and the transverse telescopic bracket is located above the X-ray emitter. The top ends of several hydraulic telescopic rods are connected to the transverse telescopic bracket, and the bottom ends of each hydraulic telescopic rod are used to support the top of the X-ray emitter.
[0010] A constant temperature controller is provided on the top surface of the outer side of the lead-sealed metal shell.
[0011] A plurality of warning lights are arranged on the top surface of the outer side of the lead-sealed metal shell.
[0012] An inspection window is provided on the front side of the lead-sealed metal shell, and an inspection window guard plate for closing the inspection window is installed on the front side of the lead-sealed metal shell.
[0013] A penetration plate mounting hole A is provided on one side surface of the lead-sealed metal shell, and a penetration plate A for passing the cable is sealed and installed at the penetration plate mounting hole A provided on the lead-sealed metal shell. A cable outlet housing is installed on the outer surface of the lead-sealed metal shell outside the penetration plate A, and a penetration plate mounting hole B is provided on the cable outlet housing, and a penetration plate B for passing the cable is sealed and installed at the penetration plate mounting hole B provided on the cable outlet housing.
[0014] The bottom of the lead-sealed metal shell is concave inward, and a ray emitting hole is opened in the center of the bottom of the lead-sealed metal shell.
[0015] The bottom of the lead-sealed metal shell is provided with longitudinal slide rails on the left and right sides of the ray emitting hole, and two corresponding front and rear emission port guard plates are provided below the ray emitting hole. The top of each emission port guard plate is provided with a longitudinal slider corresponding to each longitudinal slide rail, and each longitudinal slider is slidably connected to the corresponding longitudinal slide rail. Each longitudinal slider is provided with a locking buckle B for locking and fixing the longitudinal slider on the corresponding longitudinal slide rail. The two emission port guard plates are respectively used to cover part of the ray emitting hole, and the space enclosed by the two emission port guard plates and the edge of the ray emitting hole forms a ray emission port. The size of the ray emission port is adjusted by adjusting the longitudinal position of the two emission port guard plates.
[0016] The advantages and positive effects of this utility model are:
[0017] 1. The utility model can achieve the purpose of real-time monitoring of the X-ray emitter and effective protection by installing the X-ray emitter in a lead-sealed metal housing and setting up a radiation detector and a temperature detector. When the X-ray emitter is operating normally, the radiation value, temperature and other factors of the X-ray emitter can be effectively monitored.
[0018] 2. The utility model can quickly install and replace X-ray emitters through the arrangement of the emitter mounting frame assembly, and is suitable for the installation and fixation of various types of X-ray emitters, with good applicability.
[0019] 3. When the X-ray transmitter fails or operates abnormally, the utility model can provide an alarm light warning and a remote control terminal alarm based on the real-time data detected. On-site technicians can perform repairs based on the alarm content to ensure that the X-ray transmitter always operates stably and reliably. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the external structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0022] In the figure: 1 is the lead-sealed metal housing, 2 is the radiation detector, 3 is the temperature detector, 4 is the main mounting plate, 5 is the horizontal slide rail, 6 is the launcher carrier, 601 is the bearing seat, 7 is the horizontal telescopic bracket, 8 is the hydraulic telescopic rod, 9 is the thermostat, 10 is the alarm light, 11 is the maintenance window guard plate, 12 is the wall plate A, 13 is the cable outlet housing, 14 is the wall plate B, 15 is the longitudinal slide rail, and 16 is the launch port guard plate;
[0023] 001 is the X-ray transmitter and 002 is the cable harness plug. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-2 The utility model is further described in detail.
[0025] An X-ray emitter installation and monitoring device, such as Figure 1-2 As shown, this embodiment includes a sealed metal housing 1, a radiation detector 2, a temperature detector 3, and an emitter mounting bracket assembly. The sealed metal housing 1 can be welded as needed and installed on X-ray emitter ore processing equipment or other equipment requiring the X-ray emitter 001. The installation method for the sealed metal housing 1 utilizes existing techniques.
[0026] The bottom of the sealed metal housing 1 is recessed, and a radiation-emitting aperture is defined in the center of its bottom. The emitter mounting bracket assembly is located within the inner cavity of the sealed metal housing 1 and serves to house and support the X-ray emitter 001. The radiation detector 2 is mounted on the inner wall of the sealed metal housing 1 via a bracket, and the temperature detector 3 is attached to the X-ray emitter 001 via thermally conductive aluminum foil. The radiation detector 2 detects the radiation emitted by the X-ray emitter 001, while the temperature detector 3 detects the temperature of the X-ray emitter 001. In this embodiment, both the radiation detector 2 and the temperature detector 3 are commercially available products and communicate with an external host controller.
[0027] Specifically, the transmitter mounting frame assembly in this embodiment includes a main mounting plate 4, a transverse slide rail 5 and a transmitter carrier 6. The main mounting plate 4 is fixed to the top surface of the inner cavity of the lead-sealed metal shell 1 by welding, and a plurality of transverse slide rails 5 are installed on the bottom surface of the main mounting plate 4. In this embodiment, the transverse direction is also the left and right direction ( Figure 2 Two emitter carriers 6 are provided, symmetrically positioned within the inner cavity of the lead-sealed metal housing 1. Each emitter carrier 6 has a transverse slider at its top end, corresponding to each transverse rail 5. Each slider is slidably connected to its corresponding transverse rail 5. The bottom end of each emitter carrier 6 is provided with a support seat 601 for directly supporting the bottom of the X-ray emitter 001. The two emitter carriers 6 support the X-ray emitter 001 together through their support seats 601. Each transverse slider is provided with a locking clip A for securing it to the corresponding transverse rail 5. The transverse rail 5 and the transverse sliders with the locking clips A utilize existing technology. This arrangement facilitates adjusting and fixing the left-right distance between the two emitter carriers 6. Adjusting the left-right distance between the two emitter carriers 6 allows for the placement of a variety of different models of X-ray emitters 001.
[0028] Specifically, in this embodiment, a transverse telescopic bracket 7 is provided between the two emitter carriers 6 and positioned above the X-ray emitter 001. This bracket 7 serves to strengthen the structural stability between the two emitter carriers 6. In this embodiment, the structure of the transverse telescopic bracket 7 itself adopts existing structures, such as a telescopic rod-like structure consisting of an outer tube and an inner tube. Connected to the transverse telescopic bracket 7 are the top ends of several hydraulic telescopic rods 8, each of which is used to abut the top of the X-ray emitter 001. In this embodiment, each hydraulic telescopic rod 8 is a commercially available product, and its axial centerline is perpendicular to the horizontal plane. The provision of each hydraulic telescopic rod 8 facilitates abutting the top of the X-ray emitter 001 from above. The fixation of each irregularly protruding top surface can be adjusted to suit the different X-ray emitters 001, achieving further reliable fixation of the X-ray emitter 001.
[0029] Specifically, in this embodiment, a thermostat 9 is provided on the top surface of the outer side of the lead-sealed metal housing 1. This thermostat 9 is a commercially available product, installed and configured using existing technology, and communicates with an external host controller. This configuration facilitates real-time monitoring and adjustment of the operating temperature within the lead-sealed metal housing 1.
[0030] Specifically, in this embodiment, warning lights 10 are located on the left and right ends of the top surface of the outer side of the lead-sealed metal housing 1, providing easy visibility and eliminating blind spots. In this embodiment, warning lights 10 are commercially available three-color warning lights, controlled on and off by an external host controller. Based on the operating status of the X-ray emitter 001 as detected by the radiation detector 2 and the temperature detector 3, the external host controller controls the warning lights 10 to illuminate and adjust the temperature within the lead-sealed metal housing 1.
[0031] Specifically, in this embodiment, an inspection window is provided on the front side of the lead-sealed metal shell 1, and an inspection window guard 11 for closing the inspection window is installed on the front side of the lead-sealed metal shell 1, so that the internal structure of the lead-sealed metal shell 1 can be easily maintained when maintenance is required.
[0032] Specifically, in this embodiment, a lead-sealed metal housing 1 is provided with a wall plate mounting hole A on one side. A wall plate A12, for passing cables, is sealedly mounted at wall plate mounting hole A on the lead-sealed metal housing 1. A cable outlet housing 13 is mounted on the outer side of the lead-sealed metal housing 1, located outside wall plate A12. A wall plate B14, for passing cables, is sealedly mounted at wall plate mounting hole B on the cable outlet housing 13. In this embodiment, both wall plates A12 and B14 are commercially available, such as the KML16 / 10 wall plate manufactured by Fuzhou Suyilian Electric Co., Ltd. In this embodiment, the electronic devices within the lead-sealed metal housing 1 are connected to a cable harness plug 002 located outside the lead-sealed metal housing 1 and cable outlet housing 13 via double-shielded flame-retardant cables. Cable harness plug 002 can also be connected to external devices such as field control terminals, providing convenient and reliable connections. The sealing installation method for the wall plate A12 and wall plate B14 can use the existing sealing cotton ring process and add a lead seal to fully ensure the sealing effect at the installation point. The installation of the cable outlet housing 13 further ensures that there is no X-ray leakage at the point where the cable passes through the lead-sealed metal housing 1, protects the cable passing through the lead-sealed metal housing 1, extends its service life, and achieves the purpose of stable monitoring.
[0033] Specifically, in this embodiment, longitudinal slide rails 15 are provided at the bottom of the lead-sealed metal shell 1 and on the left and right sides of the radiation emission hole. In this embodiment, the longitudinal direction is also the front-to-back direction ( Figure 2 In the direction perpendicular to the paper surface). Two corresponding emission port guard plates 16 are provided below the ray emission hole. A longitudinal slider is provided at the top of each emission port guard plate 16 corresponding to each longitudinal slide rail 15. Each longitudinal slider is slidably connected to the corresponding longitudinal slide rail 15. Each longitudinal slider is provided with a locking buckle B for locking and fixing the longitudinal slider on the corresponding longitudinal slide rail 15. The setting structure of the longitudinal slide rail 15 and the longitudinal slider provided with the locking buckle B adopts the existing technology. The two emission port guard plates 16 are used to block part of the ray emission hole respectively. The space enclosed by the two emission port guard plates 16 and the edge of the ray emission hole forms a ray emission port. By adjusting the longitudinal position of the two emission port guard plates 16, the size of the ray emission port can be adjusted to adapt to different X-ray emitters 001 and usage conditions, so as to adjust the X-ray irradiation area. The shape of the emission port guard plate 16 can be designed according to actual needs.
Claims
1. An X-ray emitter installation and monitoring device, characterized in that: It comprises a lead-sealed metal shell (1), a ray radiation detector (2), a temperature detector (3) and a transmitter mounting frame assembly; The bottom of the lead-sealed metal shell (1) is provided with a ray emission port, the emitter mounting frame assembly is arranged in the inner cavity of the lead-sealed metal shell (1) and is used to mount and support the X-ray emitter (001), the ray radiation detector (2) is mounted on the inner wall of the lead-sealed metal shell (1), and the temperature detector (3) is adhered to the X-ray emitter (001) via heat-conducting aluminum foil.
2. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: The emitter mounting frame assembly includes a main mounting plate (4), a transverse slide rail (5) and an emitter carrier (6), wherein the main mounting plate (4) is fixedly connected to the top surface of the inner cavity of the lead-sealed metal shell (1), and a plurality of the transverse slide rails (5) are installed on the bottom surface of the main mounting plate (4). There are two emitter carriers (6), and the two emitter carriers (6) are respectively symmetrically arranged in the inner cavity of the lead-sealed metal shell (1). A transverse slider is respectively provided on the top of each emitter carrier (6) at a position corresponding to each transverse slide rail (5), and each transverse slider is respectively slidably connected to the corresponding transverse slide rail (5). A bearing seat (601) for directly bearing the bottom of the X-ray emitter (001) is provided on the bottom end of each emitter carrier (6), and the X-ray emitter (001) is jointly carried by the bearing seat (601) of the two emitter carriers (6).
3. The X-ray emitter installation and monitoring device according to claim 2, characterized in that: Each of the transverse slide blocks is provided with a locking buckle A for locking and fixing the transverse slide block on the corresponding transverse slide rail (5).
4. The X-ray emitter installation and monitoring device according to claim 2, characterized in that: A transverse telescopic bracket (7) is provided between the two emitter carriers (6), and the transverse telescopic bracket (7) is located above the X-ray emitter (001). The top ends of a plurality of hydraulic telescopic rods (8) are connected to the transverse telescopic bracket (7), and the bottom end of each hydraulic telescopic rod (8) is used to abut against the top of the X-ray emitter (001).
5. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: A constant temperature controller (9) is provided on the top surface of the outer side of the lead-sealed metal shell (1).
6. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: A plurality of warning lights (10) are provided on the top surface of the outer side of the lead-sealed metal shell (1).
7. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: An inspection window is provided on the front side of the lead-sealed metal shell (1), and an inspection window guard (11) for closing the inspection window is installed on the front side of the lead-sealed metal shell (1).
8. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: A through-wall plate mounting hole A is provided on one side surface of the lead-sealed metal shell (1); a through-wall plate A (12) for passing a cable is sealed and installed at the through-wall plate mounting hole A provided on the lead-sealed metal shell (1); a cable outlet housing (13) is installed on the outer side surface of the lead-sealed metal shell (1) outside the through-wall plate A (12); a through-wall plate mounting hole B is provided on the cable outlet housing (13); a through-wall plate B (14) for passing a cable is sealed and installed at the through-wall plate mounting hole B provided on the cable outlet housing (13).
9. The X-ray emitter installation and monitoring device according to claim 1, characterized in that: The bottom of the lead-sealed metal shell (1) is recessed inwards, and a ray-emitting hole is provided at the center of the bottom of the lead-sealed metal shell (1).
10. The X-ray emitter installation and monitoring device according to claim 9, characterized in that: The bottom of the lead-sealed metal shell (1) and the left and right sides of the ray emitting hole are respectively provided with longitudinal slide rails (15), and two corresponding front and rear emission port guard plates (16) are provided below the ray emitting hole. The top of each emission port guard plate (16) is respectively provided with a longitudinal slider corresponding to each longitudinal slide rail (15), and each longitudinal slider is respectively slidably connected to the corresponding longitudinal slide rail (15). Each longitudinal slider is respectively provided with a locking buckle B for locking and fixing the longitudinal slider on the corresponding longitudinal slide rail (15). The two emission port guard plates (16) are respectively used to cover part of the ray emitting hole. The space enclosed between the two emission port guard plates (16) and the edge of the ray emitting hole forms a ray emission port. The size of the ray emission port is adjusted by adjusting the longitudinal position of the two emission port guard plates (16).