Tip cutter of sugarcane pile cutting machine

By designing a lightweight sugarcane cutting machine tip cutter, using a single hydraulic motor drive and a ribbed self-cleaning structure, the problems of complex structure, large weight and easy to wrap grass in the existing technology are solved, and stable and efficient tip cutting operations are achieved.

CN223231626UActive Publication Date: 2025-08-19JIANGSU WORLD AGRI MACHINERY
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Patent Information

Application Number
CN202422123557.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing sugar cane cutting machine has a complex structure and a large weight, which leads to unstable center of gravity, which is easy to pour and easily entangle, and lacks self-cleaning function.

Method used

A tip cutter consisting of a disc-shaped cutter and a guide rod is designed, driven by a single hydraulic motor, combined with the ribbed self-cleaning function to achieve tip cutting through the guide rod and a fixed blade, simplifying the structure and reducing weight.

Benefits of technology

It realizes a lightweight tip cutting effect, reduces the risk of machine dumping, reduces grass wrapping, has self-cleaning function, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tip cutter of a sugarcane pile cutting machine, which comprises a rack, a disc-shaped cutter head is arranged on the rack, a plurality of blades are arranged on the cambered surface of the outer side of the cutter head at intervals, guide rods are arranged on two sides of the cutter head, the guide rods are mounted on the rack, and the distance between first ends of the two guide rods is smaller than that between second ends of the two guide rods. The cutterhead is located at the position close to the first end, fixed blades located on the two sides of the cutterhead are arranged on the guide rod, and tool noses of the fixed blades face the inner side of the guide rod.
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Description

Technical Field

[0001] The utility model relates to a sugarcane cutter for a sugarcane stacker. Background Art

[0002] Currently, there are three types of sugarcane mechanized harvesting methods in China. The first is segmented harvesting, which is also the most mature method internationally. The second is whole-stalk harvesting, which aims to achieve the same effect as manual harvesting, but no fully developed model has yet been developed. The third is a step-by-step harvesting method. First, a harvester and buncher cuts the sugarcane roots and collects them into bins. The harvest is then unloaded and transferred to defoliation equipment for removal of tops or segmented harvesting before being shipped to the sugar factory.

[0003] The third option involves harvesters and stackers. Some manufacturers lack a top-cutter function, or their top-cutter rate is low. Adding a top-cutter during operation reduces the complexity of the subsequent work and significantly reduces labor intensity. Furthermore, the typical structure is a combination of a top-cutter disc and a top-pulling disc. The top-cutter is complex, heavy, and located high, which can easily cause an unstable center of gravity when crossing ridges or climbing slopes, leading to tipping of the harvester. Furthermore, the top-pulling disc in this configuration can significantly entangle grass. Utility Model Content

[0004] The purpose of the utility model is to solve the above deficiencies in the prior art and to provide a sugarcane buncher cutter.

[0005] A sugarcane buncher cutter includes a frame with a disc-shaped cutter disc on the frame, a plurality of blades spaced apart on the outer arc surface of the cutter disc, guide rods on both sides of the cutter disc, the guide rods being mounted on the frame, the spacing between the first ends of the two guide rods being smaller than the spacing between the second ends, the cutter disc being located near the first end, and fixed blades on both sides of the cutter disc being provided on the guide rods, with the tips of the fixed blades facing the inside of the guide rods.

[0006] Preferably, a connecting column is provided at the center of the upper end surface of the cutter disc, a chamber is provided in the connecting column, a hydraulic motor for driving the cutter disc is provided in the chamber, the connecting column is fixed in the mounting seat, and the mounting seat is fixedly connected to the frame.

[0007] Preferably, a plurality of ribs are provided on the upper surface of the cutter disc, and the ribs are circumferentially spaced along the outer arc surface of the connecting column. The bottom surface of the ribs is fixedly connected to the cutter disc, and the side surface is fixedly connected to the outer arc surface of the connecting column.

[0008] Preferably, the frame is connected to the rear conveying frame through at least two connecting rods, one end of the connecting rod is hinged to the frame, and the other end of the connecting rod is hinged to the rear conveying frame, the middle section of one of the connecting rods is hinged to the floating joint of the cylinder, the floating joint is installed in the base of the cylinder, and the base of the cylinder is hinged to the rear conveying frame.

[0009] Preferably, the blade is triangular in shape.

[0010] Beneficial effects: Compared with the prior art, the utility model simplifies the conventional three hydraulic motors into one hydraulic motor and two fixed blades. The overall structure is lighter and the cutting effect is the same. The improved cutting device has a self-cleaning function, and the cut tips are thrown out through the ribs, which is not easy to get entangled in grass. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the tip cutter;

[0012] Figure 2 This is a schematic diagram of the installation of the tip cutter;

[0013] Figure 3 This is a schematic diagram of the working of the top cutter of the harvester-stacker;

[0014] In the figure, 1, frame, 2, mounting base, 3, connecting column, 4, rib, 5, cutter head, 6, blade, 7, fixed blade, 8, guide rod, 9, connecting rod, 10, rear conveying frame, 11, oil cylinder. DETAILED DESCRIPTION

[0015] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0016] like Figure 1-3 As shown, the frame 1, the mounting base 2, the connecting column 3, the rib 4, the cutter head 5, the blade 6, the fixed blade 7, the guide rod 8, the connecting rod 9, the rear conveying frame 10, and the oil cylinder 11;

[0017] The purpose of the utility model is to solve the above deficiencies in the prior art and to provide a sugarcane buncher cutter.

[0018] A sugarcane buncher cutter includes a frame 1, a disc-shaped cutter disc 5 is mounted on the frame 1, a plurality of blades 6 are spaced apart on the outer arc surface of the cutter disc 5, guide rods 8 are provided on both sides of the cutter disc 5, the guide rods 8 are mounted on the frame 1, the spacing between the first ends of the two guide rods 8 is smaller than the spacing between the second ends, the cutter disc 5 is located near the first end, and the guide rods 8 are provided with fixed blades 7 on both sides of the cutter disc 5, with the tips of the fixed blades 7 facing the inside of the guide rods 8.

[0019] In this embodiment, a connecting column 3 is provided at the center of the upper end surface of the cutter disc 5, a chamber is provided in the connecting column 3, a hydraulic motor for driving the cutter disc 5 is provided in the chamber, the connecting column 3 is fixed in the mounting seat 2, and the mounting seat 2 is fixedly connected to the frame 1.

[0020] In this embodiment, a plurality of ribs 4 are provided on the upper surface of the cutter disc 5. The ribs 4 are circumferentially spaced along the outer arc surface of the connecting column 3. The bottom surface of the ribs 4 is fixedly connected to the cutter disc 5, and the side surface is fixedly connected to the outer arc surface of the connecting column 3. Specifically, it is used to cut off the sugarcane tip. The ribs 4 thereon have a throwing effect on the sugarcane tip, wherein the drive and transmission motor can rotate forward and reverse, and is used to select to throw the tip to the left or right.

[0021] In this embodiment, the frame 1 is connected to the rear conveying frame 10 through at least two connecting rods 9. One end of the connecting rod 9 is hinged to the frame 1, and the other end of the connecting rod 9 is hinged to the rear conveying frame 10. The middle section of one of the connecting rods 9 is hinged to the floating joint of the cylinder 11. The floating joint is installed in the base of the cylinder 11, and the base of the cylinder 11 is hinged to the rear conveying frame 10. Specifically, Figure 2 The angle between the highest and lowest states of the cutter is 60 degrees. The height of the cutter is adjusted by the action of the oil cylinder 11 to adapt to sugarcane of different heights.

[0022] In this embodiment, the blade 6 is triangular in shape.

[0023] Instructions for use: First, adjust the height of the cutter and the rotation direction of the cutter disc 5 according to the height of the sugarcane and the working direction. Then, the sugarcane tips are collected by the cutter guide rod and uniformly removed through the cutter disc 5. The ribs 4 on the cutter disc 5 throw out the sugarcane tips; then they are gathered by the sugarcane supporter, cut into roots and sent to the first conveyor, then to the second conveyor, and finally fall into the material box, completing the sugarcane harvest.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sugarcane buncher cutter, characterized in that: The utility model comprises a frame, wherein a disc-shaped cutter disc is provided on the frame, a plurality of blades are arranged at intervals on the outer arc surface of the cutter disc, guide rods are arranged on both sides of the cutter disc, the guide rods are installed on the frame, the spacing between the first ends of the two guide rods is smaller than the spacing between the second ends, the cutter disc is located near the first end, and the guide rods are provided with fixed blades located on both sides of the cutter disc, and the tips of the fixed blades face the inside of the guide rods.

2. The sugarcane buncher cutter according to claim 1, characterized in that: A connecting column is provided at the center of the upper end surface of the cutter disc, a chamber is provided in the connecting column, a hydraulic motor for driving the cutter disc is provided in the chamber, the connecting column is fixed in the mounting seat, and the mounting seat is fixedly connected to the frame.

3. The sugarcane buncher cutter according to claim 2, characterized in that: The upper surface of the cutter disc is provided with a plurality of ribs, which are arranged at intervals along the circumferential direction of the outer arc surface of the connecting column. The bottom surface of the rib is fixedly connected to the cutter disc, and the side surface is fixedly connected to the outer arc surface of the connecting column.

4. The sugarcane buncher cutter according to claim 1, characterized in that: The frame is connected to the rear conveying frame through at least two connecting rods, one end of the connecting rod is hinged to the frame, and the other end of the connecting rod is hinged to the rear conveying frame. The middle section of one of the connecting rods is hinged to the floating joint of the cylinder, and the floating joint is installed in the base of the cylinder, and the base of the cylinder is hinged to the rear conveying frame.

5. The sugarcane buncher cutter according to claim 1, characterized in that: The blade is triangular in shape.