Layout structure of road roller shaft part machining line

Abstract

The utility model discloses a layout structure of a road roller shaft part processing line, which comprises a feeding area, a three-dimensional (3D) visual camera is arranged above the feeding area, the feeding area is used for placing blank materials of shaft parts, and the 3D visual camera is used for scanning position information of the blank materials; the semi-finish machining area comprises a numerical control horizontal lathe used for semi-finish machining; one side of the finish machining area is close to the semi-finish machining area, the other side of the finish machining area is close to the feeding area, and the finish machining area comprises a numerical control horizontal lathe used for finish turning machining and a numerical control horizontal lathe used for finish milling machining; the discharging area is located between the feeding area and the semi-finishing area, and the discharging area is used for containing machined shaft parts; the walking robot is arranged in the middle of the feeding area, the discharging area, the semi-finish machining area and the finish machining area; and the master control cabinet is located on one side of the feeding area, and the master control cabinet is connected with the 3D vision camera and the walking robot. According to the utility model, a modular design is adopted, so that flexible adjustment is facilitated, and the machining requirements of road roller shaft parts with different specifications and models are met.

Description

Technical Field

[0001] The utility model relates to a layout structure of a roller shaft parts processing line, belonging to the technical field of roller processing. Background Art

[0002] The left and right axles, as well as the rear wheel axle, are key components of the roller's wheel compaction mechanism. Their production is characterized by a diverse range of products, small batches, and dispersed processing steps. Existing shaft processing for rollers suffers from complex processes, low equipment utilization, and poor logistics. These issues lead to low efficiency, high costs, and inconsistent product quality. Therefore, optimizing the process layout of roller shaft processing lines is a key measure to enhance shaft processing capabilities and market competitiveness.

[0003] The existing roller shaft processing line has the following problems:

[0004] 1. The process is long and scattered, the utilization rate of equipment for multiple transfers is low, and the processing efficiency is low.

[0005] 2. Sequential processing, inconsistent positioning datums, and unstable processing quality. Summary of the Invention

[0006] In view of the problems existing in the above-mentioned prior art, the utility model provides a layout structure of a roller shaft parts processing line to improve processing efficiency and processing quality.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts a layout structure of a roller shaft processing line, comprising:

[0008] A loading area with a 3D vision camera above it. The loading area is used to place the blank materials of shaft parts, and the 3D vision camera is used to scan the position information of the blank materials;

[0009] Semi-finishing area, which includes a CNC horizontal lathe for semi-finishing turning;

[0010] A finishing area, one side of which is close to the semi-finishing area and the other side is close to the loading area. The finishing area includes a CNC horizontal lathe for finishing turning and a CNC horizontal machining center for finishing milling;

[0011] The unloading area is located between the loading area and the semi-finishing area, and is used to place the processed shaft parts;

[0012] The walking robot is arranged in the middle of the loading area, unloading area, semi-finishing area and finishing area;

[0013] The main control cabinet is located on one side of the loading area. The main control cabinet is connected to the 3D vision camera and the walking robot respectively. The main control cabinet is used to receive the blank material position information scanned by the 3D vision camera, and send loading and grabbing instructions to the walking robot, controlling the walking robot to grab the blank material from the loading area, and transport it to the semi-finishing area and the finishing area for processing, and then place the processed shaft parts in the unloading area.

[0014] In some embodiments, a buffer table is further included on one side of the finishing area, and the buffer table is used to place shaft parts after finishing machining.

[0015] In some embodiments, an online detection device is further included on one side of the semi-finishing area. The online detection device is connected to the main control cabinet and is used to perform precision detection on shaft parts after fine turning.

[0016] In some embodiments, guardrails are installed at adjacent positions of each CNC horizontal car and CNC horizontal machine.

[0017] In some embodiments, the loading area and the unloading area are both located inside the guardrail.

[0018] In some embodiments, the master control cabinet is located outside the guardrail.

[0019] In some embodiments, the CNC horizontal lathes and CNC horizontal presses are arranged in a U shape.

[0020] In some embodiments, it also includes a digital signage disposed on one side of the main control cabinet and connected to the main control cabinet.

[0021] In some embodiments, the roller axle parts include a left axle, a right axle, and a rear wheel axle of the roller.

[0022] Compared with existing technologies, the layout structure of the roller shaft processing line of this utility model has a high degree of integration, realizing full-process and full-step automatic processing from blank to finished product. This allows for unmanned production throughout the entire process, allowing one person to operate multiple machines. This can significantly improve production efficiency, reduce production costs, reduce labor intensity, and improve product quality. This utility model can be widely used in various fields such as mechanical processing, automobile parts production, and electronics manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1It is a schematic diagram of the three-dimensional structure of the utility model;

[0025] Figure 2 This is the main view of the utility model;

[0026] Figure 3 It is a top view of the utility model;

[0027] Figure 4 It is a right side view of the utility model;

[0028] In the figure: 1. CNC horizontal lathe 1, 2. CNC horizontal lathe 2, 3. CNC horizontal lathe 3, 4. CNC horizontal lathe 4, 5. CNC horizontal machining center, 6. 3D vision camera, 7. Loading area, 8. Unloading area, 9. Online detection device, 10. Walking robot, 11. Cache table, 12. Digital signage, 13. Master control cabinet, 14. Guardrail. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present application are described in detail below with the help of drawings and specific embodiments. It should be understood that the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical solutions of the present application, rather than limitations on the technical solutions of the present application. In the absence of conflict, the embodiments of the present application and the technical features in the embodiments can be combined with each other.

[0030] like Figure 1-Figure 4 As shown, a layout structure of a roller shaft processing line includes a loading area 7, a semi-finishing area, a finishing area, an unloading area 8, a walking robot 10 and a main control cabinet 13;

[0031] A 3D vision camera 6 is provided above the loading area 7. The loading area 7 is used to place the shaft blank materials transported by the AGV transporter. The 3D vision camera 6 is used to scan the position information of the blank materials.

[0032] The semi-finishing area includes a CNC horizontal lathe 1 and a CNC horizontal lathe 2, and the semi-finishing area is used for semi-finishing machining of shaft parts;

[0033] One side of the finishing area is close to the semi-finishing area, and the other side is close to the loading area 7. The finishing area includes a CNC horizontal lathe 3, a CNC horizontal lathe 4 and a CNC horizontal milling 5. The finishing area is used for finishing turning and finishing milling.

[0034] The unloading area 8 is located between the loading area 7 and the semi-finishing area, and the unloading area 8 is used to place the processed shaft parts;

[0035] The walking robot 10 is arranged in the middle of the loading area 7, the unloading area 8, the semi-finishing area and the finishing area. The walking robot 10 can move back and forth between the loading area 7, the unloading area 8, the semi-finishing area and the finishing area and perform material picking and placing operations;

[0036] The main control cabinet 13 is located on one side of the loading area 7. The main control cabinet 13 is connected to the 3D vision camera 6 and the walking robot 10 respectively. The main control cabinet 13 is used to receive the blank material position information scanned by the 3D vision camera 6 and send a loading and grabbing instruction to the walking robot 10, thereby controlling the walking robot 10 to grab the blank material from the loading area 7, transport it to the semi-finishing area and the finishing area for processing, and then place the processed shaft parts in the unloading area 8;

[0037] like Figure 3 As shown, the loading area 7, unloading area 8, CNC horizontal car 1, CNC horizontal car 2, CNC horizontal car 3, CNC horizontal car 4 and CNC horizontal machine 5 can be arranged in a rectangular shape as a whole, and the walking robot 10 is located on the center line of the rectangular arrangement structure, so that the walking robot 10 can take and place shaft materials more efficiently.

[0038] In some embodiments, as Figure 1 、 Figure 3 As shown, it also includes a buffer station 11 provided between the CNC horizontal car 4 and the CNC horizontal car 5, and an online detection device 9 provided on one side of the CNC horizontal car 2;

[0039] The buffer table 11 is used to place shaft parts after fine turning. By setting up the buffer table 11, unnecessary handling and waiting steps when the walking robot 10 automatically loads and unloads materials can be reduced, thereby reducing energy consumption and labor costs.

[0040] The online detection device 9 is connected to the main control cabinet 13. The online detection device 9 is used to perform precision detection on shaft parts after fine turning. The application of the online detection device 9 can replace or reduce manual sampling. High-precision detection equipment and strict quality control measures can ensure stable and reliable product processing quality.

[0041] In some embodiments, as Figure 1 and Figure 3 As shown, the CNC horizontal car 1, CNC horizontal car 2, CNC horizontal car 3, CNC horizontal car 4 and CNC horizontal mill 5 are arranged in a U shape, and the adjacent positions of the CNC horizontal car 1, CNC horizontal car 2, CNC horizontal car 3, CNC horizontal car 4 and CNC horizontal mill 5 are respectively installed with guardrails 14 to improve the protection performance and ensure the safety during the operation of the processing line.

[0042] In some embodiments, as Figure 3As shown, the loading area 7 and the unloading area 8 are both located on the inner side of the guardrail 14, which improves the processing efficiency of shaft parts. The main control cabinet 13 is located on the outer side of the guardrail 14, which facilitates processing line control and automatic line data management.

[0043] In some embodiments, as Figure 1 and Figure 3 As shown, it also includes a digital signage 12 arranged on one side of the main control cabinet 13 and connected to the main control cabinet 13. The digital signage 12 is also installed on the outside of the guardrail 14 to facilitate processing line control and automatic line data management.

[0044] In some embodiments, the 3D vision camera 6 is an automatic sensing grating ruler arranged above the loading area 7 to ensure the consistency of the grasping position when the walking robot 10 grasps the material and ensure the stability of the machine tool clamping during the processing.

[0045] In some embodiments, the roller axle parts mainly include the roller left axle, right axle, and rear wheel axle.

[0046] When implementing:

[0047] The AGV transporter moves the blanks from the material area to the loading area 7. After scanning, the 3D vision camera 6 sends the blank material location information to the main control cabinet 13. Based on the loading and grabbing information sent by the main control cabinet 13, the walking robot 10 moves the blanks to CNC horizontal lathe 1 and CNC horizontal lathe 2 for semi-finishing turning, and then to CNC horizontal lathe 3 and CNC horizontal lathe 4 for finishing turning. After the finishing turning process is completed, the walking robot 10 moves the materials to the online inspection device 9 for precision testing. After testing, the walking robot 10 moves the materials to the buffer table 11 and then moves the materials from the buffer table 11 to the CNC horizontal lathe 5 for finishing milling. After the finishing milling process is completed, the walking robot 10 moves the materials to the unloading area 8. At this point, the shaft parts have completed the entire automatic turning, milling, drilling and tapping process. The entire processing process is completed within the guardrail 14. During the processing, data such as equipment utilization rate, processing cycle time, precision inspection, and tool life are displayed on the digital dashboard 12, which has a high degree of visualization and convenient management.

[0048] The layout structure of the roller shaft parts processing line of the utility model has a high degree of integration, and realizes automatic processing of the entire process and all procedures from blanks to finished products, and realizes unmanned intervention in the entire production process and one person operating multiple machines, which can significantly improve production efficiency, reduce production costs, reduce labor intensity and improve product quality.

[0049] The modular design of this utility model allows for flexible adjustment to meet the processing requirements of roller shaft parts of different specifications and models. It can be widely used in many fields such as mechanical processing, automobile parts production, and electronic manufacturing.

[0050] The above description is merely an embodiment of the present invention, and the commonly known specific technical solutions and / or features of the solution are not described in detail here. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several variations, improvements or equivalent substitutions can be made, all of which should be included in the scope of the claims of the present invention. The scope of protection claimed in this application shall be based on the content of its claims, and the description of the specific implementation methods and other details can be used to interpret the content of the claims.

Claims

1. A layout structure of a roller shaft processing line, characterized in that: include: A loading area (7) is provided with a 3D vision camera (6) above the loading area (7), the loading area (7) is used to place the blank material of the shaft part, and the 3D vision camera (6) is used to scan the position information of the blank material; Semi-finishing area, which includes a CNC horizontal lathe for semi-finishing turning; a finishing area, one side of which is close to the semi-finishing area and the other side is close to the loading area (7), wherein the finishing area includes a CNC horizontal lathe for finishing turning and a CNC horizontal machining (5) for finishing milling; A blanking area (8), located between the loading area (7) and the semi-finishing area, wherein the blanking area (8) is used to place the processed shaft parts; A walking robot (10) is arranged in the middle of the loading area (7), the unloading area (8), the semi-finishing area and the finishing area; A main control cabinet (13) is located on one side of the loading area (7). The main control cabinet (13) is connected to the 3D vision camera (6) and the walking robot (10) respectively. The main control cabinet (13) is used to receive the blank material position information scanned by the 3D vision camera (6), and send a loading and grabbing instruction to the walking robot (10), thereby controlling the walking robot (10) to grab the blank material from the loading area (7), transport it to the semi-finishing area and the finishing area for processing, and then place the processed shaft parts in the unloading area (8).

2. The layout structure of a roller shaft processing line according to claim 1, characterized in that: It also includes a buffer table (11) arranged on one side of the fine machining area, and the buffer table (11) is used for placing shaft parts after fine machining.

3. The layout structure of a roller shaft processing line according to claim 1, characterized in that: It also includes an online detection device (9) arranged on one side of the semi-finishing area, wherein the online detection device (9) is connected to the main control cabinet (13), and the online detection device (9) is used to perform precision detection on shaft parts after fine turning.

4. The layout structure of a roller shaft processing line according to claim 1, characterized in that: The adjacent positions of each numerical control horizontal car and numerical control horizontal machine (5) are respectively equipped with guardrails (14).

5. The layout structure of a roller shaft processing line according to claim 4, characterized in that: The loading area (7) and the unloading area (8) are both located inside the guardrail (14).

6. The layout structure of a roller shaft processing line according to claim 4, characterized in that: The main control cabinet (13) is located outside the guardrail (14).

7. The layout structure of a roller shaft processing line according to claim 1, characterized in that: Each numerical control horizontal car and numerical control horizontal adding machine (5) are arranged in a U shape.

8. The layout structure of a roller shaft processing line according to claim 1, characterized in that: It also includes a digital signage (12) that is arranged on one side of the main control cabinet (13) and connected to the main control cabinet (13).

9. The layout structure of a roller shaft processing line according to claim 1, characterized in that: The roller shaft parts include a left shaft, a right shaft and a rear wheel shaft of the roller.

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