Small hardware cutting, detecting and packaging machine

Abstract

The utility model discloses a small hardware cutting, detecting and packaging machine which comprises a machine frame, and a hardware feeding frame, a cutting mechanism, a product transfer mechanism, a rotary suction mechanism, a product packaging mechanism and a product collecting frame are arranged at the upper end of the machine frame. Hardware material belts are discharged to the cutting material channel through the hardware feeding frame and conveyed to the hardware cutting module through the cutting feeding module to be punched, cut hardware is sucked to the upper end of a to-be-transferred jig of the to-be-transferred module through the Y-axis transfer module, then a hardware suction nozzle of the rotary suction mechanism sucks the hardware, and the hardware is conveyed to the cutting material channel through the cutting feeding module. The CCD burr detection module is used for detecting and placing defective products into a defective product box, the qualified products are sucked and rotated to a material carrying belt at the upper end of the packaging and conveying module, then the packaging module is used for carrying out film sealing treatment, and the packaged products are rolled up by a material receiving frame, so that the full-automatic packaging machine has the advantages of novel design, compact structure, small size, low cost and the like. The automation degree is high, and the yield and the efficiency are high.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting, detecting and packaging equipment, in particular to a small hardware cutting, detecting and packaging machine. Background Art

[0002] Packaging is the general name for containers, materials and auxiliary materials used according to certain technical methods to protect products, facilitate storage and transportation, and promote sales during the circulation process. It also refers to the operational activities of applying certain technical methods in the process of using containers, materials and auxiliary materials to achieve the above-mentioned purposes.

[0003] Automated production lines for small hardware strips require a cutting, inspection, and packaging machine that automatically feeds and punches the strips, performs image inspection on the blanks, sorts and discards defective products, and packages qualified products with bottom strips. These products typically require high production volumes and short production cycles, requiring equipment with high production efficiency, yield rate, and stability, as well as a short development cycle. Currently, most conventional equipment fails to meet all of these requirements, suffering from high yield rates but low efficiency, high efficiency but low yield rates, and bulky equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a small hardware cutting, detecting and packaging machine to address the deficiencies of the existing technology. The small hardware cutting, detecting and packaging machine has a novel design, a compact structure, a small size, a high degree of automation, and high yield and efficiency.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions.

[0006] A small hardware cutting, inspection and packaging machine comprises a frame, the upper end of which is equipped with a hardware feeding rack, a cutting mechanism, a product transfer mechanism, a rotating suction mechanism, a product packaging mechanism and a product receiving rack;

[0007] The upper end of the hardware feeding rack is equipped with a hardware material belt discharge tray;

[0008] The cutting mechanism is arranged on the left side of the hardware material strip discharge tray. The cutting mechanism is provided with a cutting material channel arranged along the X-axis, and a cutting feeding module is installed on the upper end of the cutting material channel, and a hardware cutting module is installed on the left side of the cutting material channel;

[0009] The product transfer mechanism is arranged on the left side of the hardware cutting module. The product transfer mechanism is provided with a Y-axis transfer module arranged along the Y-axis, and a to-be-transferred module arranged along the Y-axis is installed at the front end of the Y-axis transfer module.

[0010] The rotary suction mechanism is set on the right side of the module to be transferred. The rotary suction mechanism is provided with a circular rotating frame, and a plurality of hardware suction nozzles arranged in a ring are installed on the upper end of the edge of the rotating frame. At least two CCD burr detection modules and a defective product box are installed on the side end of the rotating frame.

[0011] The product packaging mechanism is arranged at the front end of the rotating frame. The product packaging mechanism is provided with a packaging conveying module arranged axially along the X-axis, and a vertically arranged packaging module and a CCD package leakage detection module are installed on the upper end of the packaging conveying module;

[0012] The product receiving rack is arranged on the right side of the packaging module, and a finished product receiving tray is arranged on the upper end of the product receiving rack.

[0013] Wherein, a vertically arranged transfer suction component is installed on the upper end of the Y-axis transfer module, and a transfer suction nozzle is installed on the upper end of the transfer suction component.

[0014] Wherein, a horizontally arranged jig to be transferred is installed on the upper end of the module to be transferred.

[0015] Wherein, the rotating frame is fixedly mounted on the upper end of the vertically arranged rotating shaft.

[0016] Wherein, a packaging carrier discharge tray is installed at the lower end of the packaging conveying module.

[0017] Wherein, the packaging module is a cold-sealing or hot-sealing packaging component.

[0018] The beneficial effects of the present invention are as follows: the small hardware cutting, detecting and packaging machine described in the present invention comprises a frame, the upper end of which is equipped with a hardware feeding rack, a cutting mechanism, a product transfer mechanism, a rotating suction mechanism, a product packaging mechanism and a product receiving rack; the upper end of the hardware feeding rack is equipped with a hardware material belt discharge tray; the cutting mechanism is arranged on the left side of the hardware material belt discharge tray, the cutting mechanism is provided with a cutting material channel arranged axially along the X-axis, and a cutting feeding module is installed on the upper end of the cutting material channel, and a hardware cutting module is installed on the left side of the cutting material channel; the product transfer mechanism is arranged on the left side of the hardware cutting module, the product transfer mechanism is provided with a Y-axis transfer module arranged axially along the Y-axis, and the Y-axis The front end of the rotating module group is equipped with a module to be transferred which is arranged axially along the Y-axis; the rotating suction mechanism is arranged on the right side of the module to be transferred, and the rotating suction mechanism is provided with a circular rotating frame, and the upper end of the edge of the rotating frame is equipped with a number of hardware suction nozzles arranged in a ring, and the side end of the rotating frame is equipped with at least two CCD burr detection modules and a defective product box; the product packaging mechanism is arranged at the front side end of the rotating frame, and the product packaging mechanism is provided with a packaging conveying module which is arranged axially along the X-axis, and the upper end of the packaging conveying module is equipped with a vertically arranged packaging module and a CCD missing package detection module; the product receiving rack is arranged on the right side of the packaging module, and the upper end of the product receiving rack is provided with a finished product receiving tray. The utility model discharges the hardware material strip to the cutting material channel through the hardware feeding rack, and then sends it to the hardware cutting module for punching through the cutting feeding module, and then absorbs the cut hardware to the upper end of the transfer fixture of the transfer module through the Y-axis transfer module, and then the hardware suction nozzle of the rotating suction mechanism absorbs the hardware, and then detects it through the CCD burr detection module and puts the defective products into the defective product box, and rotates the qualified ones to the carrier belt at the upper end of the packaging conveying module, and then performs film sealing processing through the packaging module. After the packaging is completed, the product receiving rack rolls it up. Therefore, in summary, the utility model has the advantages of novel design, compact structure, small size, high degree of automation, high yield rate and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings. However, the embodiments in the accompanying drawings do not constitute any limitation to the present invention.

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a structural diagram of the hardware feeding rack and cutting mechanism of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the transfer mechanism of the utility model product;

[0023] Figure 4This is a structural diagram of the rotary suction mechanism of the utility model;

[0024] Figure 5 This is a structural diagram of the product packaging mechanism and product receiving rack of the utility model.

[0025] exist Figure 1-5 These include:

[0026] 1——Frame 2——Hardware feeding rack

[0027] 21——Hardware strip discharge tray 3——Cutting mechanism

[0028] 31——Cutting channel 32——Cutting feeding module

[0029] 33——Hardware cutting module 4——Product transfer mechanism

[0030] 41——Y-axis transfer module 411——transfer suction component 412——Transfer nozzle 42——Module to be transferred

[0031] 421——Jig to be transferred 5——Rotary suction mechanism

[0032] 51——rotating frame 52——hardware nozzle

[0033] 53——CCD burr detection module 54——defective product box

[0034] 6——Product packaging mechanism 61——Packaging conveying module

[0035] 611——Packaging tape unloading tray 62——Packing module

[0036] 63——CCD package leakage detection module 7——product receiving rack

[0037] 71——Finished product receiving tray. DETAILED DESCRIPTION

[0038] The present invention will be described below in conjunction with specific implementation methods.

[0039] like Figure 1-5 As shown, a small hardware cutting, inspection and packaging machine includes a frame 1, on the upper end of which are mounted a hardware feeding rack 2, a cutting mechanism 3, a product transfer mechanism 4, a rotating suction mechanism 5, a product packaging mechanism 6 and a product receiving rack 7;

[0040] The upper end of the hardware feeding rack 2 is provided with a hardware material strip discharge tray 21;

[0041] The cutting mechanism 3 is arranged on the left side of the hardware strip discharge tray 21. The cutting mechanism 3 is provided with a cutting channel 31 arranged along the X-axis. The upper end of the cutting channel 31 is equipped with a cutting feeding module 32. The left side of the cutting channel 31 is equipped with a hardware cutting module 33.

[0042] The product transfer mechanism 4 is disposed on the left side of the hardware cutting module 33. The product transfer mechanism 4 is provided with a Y-axis transfer module 41 arranged along the Y-axis, and a to-be-transferred module 42 arranged along the Y-axis is installed at the front end of the Y-axis transfer module 41.

[0043] The rotary suction mechanism 5 is located on the right side of the transfer module 42. The rotary suction mechanism 5 is provided with a circular rotating frame 51. The upper end of the rotating frame 51 is equipped with a plurality of hardware suction nozzles 52 arranged in a ring. The side end of the rotating frame 51 is equipped with at least two CCD burr detection modules 53 and a defective product box 54.

[0044] The product packaging mechanism 6 is disposed at the front end of the rotating frame 51. The product packaging mechanism 6 is provided with a packaging conveying module 61 arranged axially along the X-axis. The upper end of the packaging conveying module 61 is equipped with a vertically arranged packaging module 62 and a CCD leakage detection module 63.

[0045] The product receiving rack 7 is disposed on the right side of the packaging module 62 , and a finished product receiving tray 71 is disposed on the upper end of the product receiving rack 7 .

[0046] Furthermore, a vertically arranged transfer suction component 411 is installed on the upper end of the Y-axis transfer module 41 , and a transfer suction nozzle 412 is installed on the upper end of the transfer suction component 411 .

[0047] Furthermore, a horizontally arranged jig 421 is installed on the upper end of the to-be-transferred module 42 .

[0048] Furthermore, the rotating frame 51 is fixedly mounted on the upper end of the vertically arranged rotating shaft 511 .

[0049] Furthermore, a packaging carrier discharge tray 611 is installed at the lower end of the packaging conveying module 61.

[0050] As preferred in this embodiment, the packaging module 62 is a cold or hot sealing packaging component.

[0051] Further explanation is needed. The utility model discharges the hardware material strip to the cutting material channel 31 through the hardware feeding rack 2, and then sends it to the hardware cutting module 33 for punching through the cutting feeding module 32, and then absorbs the cut hardware to the upper end of the transfer fixture 421 of the transfer module 42 through the Y-axis transfer module 41, and then the hardware suction nozzle 52 of the rotating suction mechanism 5 absorbs the hardware, and then detects it through the CCD burr detection module 53 and puts the defective products into the defective product box 54. The qualified ones are sucked and rotated to the carrier belt at the upper end of the packaging and conveying module 61, and then sealed by the packaging module 62. After the packaging is completed, the product receiving rack will roll it up. Therefore, in summary, the utility model has the advantages of novel design, compact structure, small size, high degree of automation, high yield rate and high efficiency.

[0052] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A small hardware cutting, detection and packaging machine, characterized by: The machine frame (1) comprises a hardware feeding frame (2), a cutting mechanism (3), a product transfer mechanism (4), a rotating suction mechanism (5), a product packaging mechanism (6) and a product receiving frame (7) installed on the upper end of the frame (1); The upper end of the hardware feeding rack (2) is provided with a hardware material belt discharge tray (21); The cutting mechanism (3) is arranged on the left side of the hardware material strip discharge tray (21), and the cutting mechanism (3) is provided with a cutting material channel (31) arranged axially along the X axis, and a cutting feeding module (32) is installed at the upper end of the cutting material channel (31), and a hardware cutting module (33) is installed on the left side of the cutting material channel (31); The product transfer mechanism (4) is arranged on the left side of the hardware cutting module (33), and the product transfer mechanism (4) is provided with a Y-axis transfer module (41) arranged along the Y-axis, and a to-be-transferred module (42) arranged along the Y-axis is installed at the front end of the Y-axis transfer module (41); The rotary suction mechanism (5) is arranged on the right side of the module to be transferred (42), and the rotary suction mechanism (5) is provided with a circular rotating frame (51), and a plurality of hardware suction nozzles (52) arranged in a ring are installed on the upper end of the edge of the rotating frame (51), and at least two CCD burr detection modules (53) and a defective product box (54) are installed on the side end of the rotating frame (51); The product packaging mechanism (6) is arranged at the front side end of the rotating frame (51), and the product packaging mechanism (6) is provided with a packaging conveying module (61) arranged axially along the X axis, and a vertically arranged packaging module (62) and a CCD package leakage detection module (63) are installed on the upper end of the packaging conveying module (61); The product receiving rack (7) is arranged on the right side of the packaging module (62), and a finished product receiving tray (71) is arranged on the upper end of the product receiving rack (7).

2. The hardware cutting, detecting and packaging machine according to claim 1, characterized in that: A vertically arranged transfer suction component (411) is installed on the upper end of the Y-axis transfer module (41), and a transfer suction nozzle (412) is installed on the upper end of the transfer suction component (411).

3. The hardware cutting, detecting and packaging machine according to claim 1, characterized in that: The upper end of the to-be-transferred module (42) is provided with a horizontally arranged to-be-transferred jig (421).

4. The hardware cutting, detecting and packaging machine according to claim 1, characterized in that: The rotating frame (51) is fixedly mounted on the upper end of a vertically arranged rotating shaft (511).

5. The hardware cutting, detecting and packaging machine according to claim 1, characterized in that: A packaging carrier discharge tray (611) is installed at the lower end of the packaging conveying module (61).

6. The hardware cutting, detecting and packaging machine according to claim 1, characterized in that: The packaging module (62) is a cold-sealing or hot-sealing packaging component.

Images