Overhead guard for forklift

By designing the forklift roof guardrail of the protective mechanism and the support mechanism, the protective plate tilt and telescopic springs are used to buffer the falling objects at high altitudes, the problem of poor impact resistance of the forklift roof guardrail is solved, improving the driver's safety and reducing vibration sounds.

CN223239702UActive Publication Date: 2025-08-19HANGDIAN FORKLIFT CO LTD
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Patent Information

Application Number
CN202422230350.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-19
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing forklift roof guard is rigidly connected by fasteners, which has poor impact resistance and is prone to devastating damage under the impact of falling objects at high altitudes, affecting driver safety.

Method used

A forklift roof guard frame including a protective mechanism and a support mechanism is designed to cushion the impact force of the high-altitude fallen object by tilting the protective plate and elastic contraction of the telescopic spring, and reduce vibration sound through the sound insulation pad and the buffer plate.

Benefits of technology

Effectively buffer the impact of falling objects from high altitudes, reduce damage to the roof guard frame, improve driver safety and reduce the impact of vibration sound on personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an overhead guard for a forklift, relates to the technical field of overhead guards, and aims to solve the problems that in the prior art, most forklift protective roofs are rigidly connected through fasteners and are poor in impact resistance, and when the forklift protective roofs are impacted by objects falling from high altitudes, the structure of the overhead guard may be destructively damaged, and the safety of a driver is affected. According to the scheme, the device comprises a protection mechanism and a supporting mechanism, and the protection mechanism comprises a fixing plate, a sound insulation pad arranged at the top of the fixing plate and a buffer plate arranged at the top of the sound insulation pad. The falling object is protected through the protection mechanism, when the object makes contact with the protection plate, the end, away from the connecting plate, of the protection plate gets close to the protection frame through elastic contraction of the telescopic spring, the falling force of the object is buffered, and the object slides downwards in cooperation with the inclined state of the protection plate at the moment; and a sound insulation pad and a buffer plate are arranged in a matched mode to reduce the influence of vibration sound on personnel below the overhead guard.
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Description

Technical Field

[0001] The utility model relates to the technical field of overhead guards, in particular to an overhead guard for a forklift. Background Art

[0002] Forklifts are essential transport tools in the logistics industry, widely used in ports, docks, and various factory warehouses. They are high-lift, ride-on, and controlled engineering vehicles. They operate in complex environments, presenting safety hazards such as falling objects and cargo overturning, threatening the driver's life.

[0003] As a crucial component of forklifts, the overhead guard supports the entire cab and safeguards the driver's life. However, existing forklift guards are at best rigidly connected via fasteners, which offer poor impact resistance. When impacted by falling objects, the overhead guard structure can suffer devastating damage, compromising the driver's safety. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a forklift overhead guard, which overcomes the shortcomings of the existing technology and effectively solves the problem that the forklift protection in the existing technology is at most rigidly connected by fasteners, and its impact resistance is poor. When encountering the impact of falling objects from high altitude, the structure of the overhead guard may be devastated and affect the safety of the driver.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A forklift overhead guard includes a protective mechanism and a supporting mechanism. The protective mechanism includes a fixed plate, a sound insulation pad arranged on the top of the fixed plate, a buffer plate arranged on the top of the sound insulation pad, a protective frame connected to the top of the fixed plate, a connecting plate arranged on the top of the protective frame, protective plates equidistantly distributed around the connecting plate, and a top plate connected to the top of the connecting plate. The supporting mechanism includes a support rod, a support tube plugged into the top of the support rod, and a buffer spring arranged between the support rod and the support tube.

[0007] When an object falls on the top of the overhead guard, when the object contacts the top plate, the pyramid-shaped top plate will bounce the object to the side, and when the object contacts the protective plate, the end of the protective plate away from the connecting plate will elastically contract toward the protective frame through the elastic contraction of the telescopic spring, thereby buffering the falling force of the object. At this time, the tilted state of the protective plate will cause the object to slide downward, and the sound insulation pads and buffer plates will reduce the impact of the vibration sound on people under the overhead guard.

[0008] Preferably, a mounting groove is provided on the top of the fixing plate, and the sound insulation pad and the buffer plate are both arranged in the mounting groove.

[0009] The sound insulation pad and the buffer plate are installed and set through the installation groove.

[0010] Preferably, fixed blocks are fixed to the outer walls of the four sides of the connecting plate, and the fixed blocks are rotatably connected to the protective plate.

[0011] The connecting plate and the protective plate are connected and installed through a fixing block.

[0012] Preferably, the protective frame is a prismatic structure, and telescopic springs distributed at equal distances are connected between the four inclined surfaces of the protective frame and the four protective plates.

[0013] The elastic characteristics of the telescopic spring provide a buffer space between the protective frame and the protective plate.

[0014] Preferably, positioning holes are provided at the four corners of the top of the protective frame, and positioning rods are fixed at the four corners of the bottom of the top plate to form an interference fit with the positioning holes.

[0015] The top plate is connected to the top of the protective frame through a positioning rod.

[0016] Preferably, through holes are provided at the four corners of the top of the connecting plate, and the inner diameter of the through holes is matched with the inner diameter of the positioning rod.

[0017] The connecting plate is fastened between the top of the protective frame and the bottom of the top plate by plugging the positioning rod into the protective frame.

[0018] Preferably, a sliding block is fixed to the top of the support rod wall, and sliding grooves that form a sliding fit with the sliding block are provided on both sides of the annular inner wall of the support tube.

[0019] The support tube and the support rod are guided and slid by the sliding cooperation of the slider and the sliding groove.

[0020] The beneficial effects of the utility model are:

[0021] The protective mechanism is used to protect falling objects. When the object contacts the protective plate, the end of the protective plate away from the connecting plate is elastically contracted by the telescopic spring to move closer to the protective frame, thereby buffering the downward force of the object. At this time, the inclined state of the protective plate causes the object to slide downward. The sound insulation pad and buffer plate are provided to reduce the impact of the vibration sound on the people under the overhead guard. This effectively solves the problem that the forklift protection in the prior art is at most rigidly connected by fasteners, and its impact resistance is poor. When encountering the impact of falling objects from high altitude, the structure of the overhead guard may be devastated, affecting the safety of the driver. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a forklift overhead guard proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the disassembled structure of the protective mechanism of the overhead guard for forklifts proposed in the utility model;

[0024] Figure 3 This is a schematic diagram of the connection structure between the connecting plate and the protective plate of a forklift overhead guard proposed by the utility model;

[0025] Figure 4 The utility model is a schematic diagram of the support structure of a forklift overhead guard.

[0026] In the figure: 1. Protective mechanism; 2. Support mechanism; 3. Fixed plate; 4. Mounting slot; 5. Sound insulation pad; 6. Buffer plate; 7. Protective frame; 8. Connecting plate; 9. Fixed block; 10. Protective plate; 11. Telescopic spring; 12. Top plate; 13. Positioning rod; 14. Support rod; 15. Support tube; 16. Buffer spring. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Example:

[0029] Reference Figure 1-4 A forklift overhead guard includes a protection mechanism 1 and a support mechanism 2. The protection mechanism 1 includes a fixed plate 3, a sound insulation pad 5 provided on the top of the fixed plate 3, a buffer plate 6 provided on the top of the sound insulation pad 5, a protection frame 7 connected to the top of the fixed plate 3, a connecting plate 8 provided on the top of the protection frame 7, protection plates 10 equidistantly distributed around the connecting plate 8, and a top plate 12 connected to the top of the connecting plate 8. The support mechanism 2 includes a support rod 14, a support tube 15 plugged into the top of the support rod 14, and a buffer spring 16 provided between the support rod 14 and the support tube 15.

[0030] A mounting groove 4 is provided on the top of the fixing plate 3. The sound insulation pad 5 and the buffer plate 6 are both arranged in the mounting groove 4. The sound insulation pad 5 and the buffer plate 6 are installed through the mounting groove 4. The outer walls of the connecting plate 8 are all fixed with fixing blocks 9. The fixing blocks 9 are rotatably connected to the protective plate 10. The connecting plate 8 and the protective plate 10 are connected and installed through the fixing blocks 9.

[0031] The protective frame 7 is a prismatic structure. Equidistantly distributed telescopic springs 11 are connected between the four inclined surfaces of the protective frame 7 and the four protective plates 10. The elastic characteristics of the telescopic springs 11 provide a buffer space between the protective frame 7 and the protective plates 10. Positioning holes are provided at the four corners of the top of the protective frame 7. Positioning rods 13 that form an interference fit with the positioning holes are fixed to the four corners of the bottom of the top plate 12. The top plate 12 is connected to the top of the protective frame 7 through the positioning rods 13.

[0032] Through holes are provided at the four corners of the top of the connecting plate 8, and the inner diameter of the through holes is adapted to the inner diameter of the positioning rod 13. By plugging the positioning rod 13 into the protective frame 7, the connecting plate 8 is fastened between the top of the protective frame 7 and the bottom of the top plate 12. A slider is fixed to the top of the rod wall of the support rod 14, and both sides of the annular inner wall of the support tube 15 are provided with sliding grooves that form a sliding fit with the slider. The support tube 15 and the support rod 4 are guided to slide through the sliding fit of the slider and the sliding groove.

[0033] Working principle:

[0034] During operation, when an object falls on the top of the overhead guard, when the object contacts the top plate 12, the top plate 12 with a pyramidal structure will bounce the object to the side, and when the object contacts the protective plate 10, the end of the protective plate 10 away from the connecting plate 8 is elastically contracted by the telescopic spring 11 and approaches the protective frame 7, thereby buffering the falling force of the object. At this time, the inclined state of the protective plate 10 causes the object to slide downward, and the sound insulation pad 5 and buffer plate 6 provided reduce the impact of the vibration sound on the people under the overhead guard.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A forklift overhead guard, comprising a protection mechanism (1) and a support mechanism (2), characterized in that: The protective mechanism (1) comprises a fixed plate (3), a sound insulation pad (5) arranged on the top of the fixed plate (3), a buffer plate (6) arranged on the top of the sound insulation pad (5), a protective frame (7) connected to the top of the fixed plate (3), a connecting plate (8) arranged on the top of the protective frame (7), protective plates (10) distributed equidistantly around the connecting plate (8), and a top plate (12) connected to the top of the connecting plate (8); the supporting mechanism (2) comprises a supporting rod (14), a supporting tube (15) plugged into the top of the supporting rod (14), and a buffer spring (16) arranged between the supporting rod (14) and the supporting tube (15).

2. The overhead guard for a forklift according to claim 1, characterized in that: A mounting groove (4) is provided on the top of the fixing plate (3), and the sound insulation pad (5) and the buffer plate (6) are both arranged in the mounting groove (4).

3. The overhead guard for a forklift according to claim 1, characterized in that: Fixed blocks (9) are fixed to the outer walls of the connecting plate (8), and the fixed blocks (9) are rotatably connected to the protective plate (10).

4. The overhead guard for a forklift according to claim 1, characterized in that: The protective frame (7) is a prismatic structure, and telescopic springs (11) distributed at equal distances are connected between the four inclined surfaces of the protective frame (7) and the four protective plates (10).

5. The overhead guard for a forklift according to claim 1, characterized in that: Positioning holes are provided at the four corners of the top of the protection frame (7), and positioning rods (13) are fixed at the four corners of the bottom of the top plate (12) to form an interference fit with the positioning holes.

6. The overhead guard for a forklift according to claim 5, characterized in that: Through holes are provided at the four corners of the top of the connecting plate (8), and the inner diameter of the through hole is adapted to the inner diameter of the positioning rod (13).

7. The overhead guard for a forklift according to claim 1, characterized in that: A slider is fixed to the top of the rod wall of the support rod (14), and sliding grooves are provided on both sides of the annular inner wall of the support cylinder (15) to form a sliding fit with the slider.