Softening device for reclaimed rubber production water

By using ion exchange resin filters and brine regeneration treatment in the production of regenerated rubber, the pipeline blockage and scaling problems caused by calcium and magnesium ions in the water source are solved, and water quality softening and resin regeneration are achieved.

CN223239843UActive Publication Date: 2025-08-19福建中宏新材料科技有限公司
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Patent Information

Application Number
CN202422494154.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the production of recycled rubber, untreated water sources contain more calcium and magnesium ions, resulting in pipeline blockage and scaling problems.

Method used

The water source is softened by an ion exchange resin filter, and the salt is mixed with water through the fan blade driven by the motor to regenerate the resin to restore its softening function.

Benefits of technology

It effectively prevents calcium and magnesium ions from clogging the pipeline, extends the service life of ion exchange resin, improves water quality, and solves the scaling problem.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of softened water, and discloses a softening device for reclaimed rubber production water, which comprises a second tank body, the outer wall of the second tank body is fixedly connected to one end of a locking mechanism, the other end of the locking mechanism is fixedly connected to the outer wall of an upper cover, and the top of the upper cover is fixedly connected to one end of a third water pipe. The other end of a third water pipe is fixedly connected with a butt joint valve, the third water pipe penetrates through the top of the upper cover and is fixedly connected to the top of a mounting plate, water spraying holes are formed in the bottom of the mounting plate, an ion exchange resin filter is fixedly connected to the inner wall of the second tank body, and a first water pump is fixedly connected to the bottom of the second tank body. According to the utility model, an external water source to be filtered is input into the mounting plate through the third water pipe, and then the water source is uniformly sprayed to the surface of the ion exchange resin filter sheet through the mounting plate, so that the problem that calcium and magnesium ions are generated after a long time to block a pipeline and scale is generated can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of softened water, in particular to a softening device for water used in the production of recycled rubber. Background Art

[0002] In the production process of recycled rubber, water demand is mainly reflected in cleaning, cooling, solvent dilution, mixing and preparation of wastewater treatment.

[0003] In traditional production processes, untreated water sources are often used directly. Since untreated water sources often contain more calcium and magnesium ions, the calcium and magnesium ions will clog the pipes and cause scaling over time.

[0004] In the above-mentioned traditional production process, untreated water sources are often used directly. Since untreated water sources often contain more calcium and magnesium ions, the calcium and magnesium ions will clog the pipes and cause scaling over time. For this reason, we have proposed a softening device for recycled rubber production water. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a softening device for recycled rubber production water, aiming to improve the problem that calcium and magnesium ions will clog the pipes and cause scaling over time.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solution: it includes a second tank body, the outer wall of the second tank body is fixedly connected to one end of the locking mechanism, the other end of the locking mechanism is fixedly connected to the outer wall of the upper cover, the top of the upper cover is fixedly connected to one end of the third water pipe, the other end of the third water pipe is fixedly connected to the docking valve, the third water pipe passes through the top of the upper cover and is fixedly connected to the top of the mounting plate, the bottom of the mounting plate is provided with a water spray hole, the inner wall of the second tank body is fixedly connected to an ion exchange resin filter, the bottom of the second tank body is fixedly connected to a first water pump, the input end of the first water pump is fixedly connected to one end of the fifth water pipe, the other end of the fifth water pipe is fixedly connected to the second filter pipe, the output end of the first water pump is fixedly connected to one end of the fourth water pipe, the other end of the fourth water pipe is fixedly connected to a three-way joint, one side of the three-way joint is fixedly connected to a ninth water pipe, the end of the ninth water pipe close to the three-way joint is provided with a fifth valve, and the end of the third water pipe close to the docking valve is provided with a third valve.

[0007] Preferably, the locking mechanism includes a buckle.

[0008] Preferably, one end of a first water pipe is provided on the top of the mounting plate, the other end of the first water pipe is fixedly connected to the outer wall of the sixth water pipe, the sixth water pipe is fixedly connected to the output end of the second water pump, the input end of the second water pump is fixedly connected to one end of the seventh water pipe, and the other end of the seventh water pipe is provided with a first filter tube.

[0009] Preferably, the second water pump is fixedly connected to the bottom of the first tank body, the top of the first tank body is fixedly connected to a motor, the output end of the motor is fixedly connected to one end of the rotating shaft, the other end of the rotating shaft is rotatably connected to the inside of the support seat, and the bottom of the support seat is fixedly connected to the bottom of the first tank body.

[0010] Preferably, fan blades are fixedly connected to the outer wall of the rotating shaft.

[0011] Preferably, the top of the first tank body is fixedly connected to one end of the hinge, the other end of the hinge is fixedly connected to the top of the top cover, and the top of the top cover is provided with a handle.

[0012] Preferably, a second water pipe is provided at the rear of the first water pipe, one end of the second water pipe passes through the top surface of the first tank body, and the other end of the second water pipe is fixedly connected to the outer wall of the third water pipe.

[0013] Preferably, a second valve is provided at one end of the second water pipe close to the third water pipe, and a first valve is provided in the middle of the first water pipe.

[0014] Preferably, an eighth water pipe is fixedly connected to the outer wall of the three-way joint, and a fourth valve is provided at one end of the eighth water pipe close to the three-way joint.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the external water source to be filtered is input into the interior of the mounting plate through the third water pipe, and then the water source is evenly sprayed onto the surface of the ion exchange resin filter through the mounting plate. The ion exchange resin can exchange with the calcium and magnesium ions in the water to soften the water quality. After the filtration, the water source falls to the bottom of the second tank body. The first water pump is started to suck the filtered water source from the second filter pipe and then discharge it through the fourth water pipe. This can improve the problem of calcium and magnesium ions clogging the pipe and causing scaling over time.

[0017] 2. In the utility model, salt can be added into the first tank body by opening the top cover through the first tank body and the hinge, and then water is injected into the first tank body through the second water pipe to mix the salt and water. The motor is started to make the fan blades stir quickly so that the salt and water inside are quickly merged together. Then, the mixed salt water is sucked in by the second water pump and then transported to the inside of the mounting plate through the first water pipe and then sprayed onto the surface of the ion exchange resin filter. In this way, the ion exchange resin can be regenerated with salt water to restore its softening function, thereby improving the aging problem of the ion exchange resin. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional diagram of the softening device for recycled rubber production water proposed in the utility model;

[0019] Figure 2 This is a cross-sectional view of the softening device for recycled rubber production water proposed in the utility model;

[0020] Figure 3 This is a top view of the softening device for recycled rubber production water proposed in the utility model;

[0021] Figure 4 This is an enlarged structural diagram of point A of the softening device for recycled rubber production water proposed in the present utility model.

[0022] Legend:

[0023] 1. First tank body; 2. Hinge; 3. Top cover; 4. Handle; 5. Motor; 6. First water pipe; 7. Second water pipe; 8. First valve; 9. Second valve; 10. Docking valve; 11. Third valve; 12. Third water pipe; 13. Top cover; 14. Buckle; 15. Second tank body; 16. First filter tube; 17. Support base; 18. Rotating shaft; 19. Fan blade; 20. Mounting plate; 21. Ion exchange resin filter; 22. Fourth water pipe; 23. First water pump; 24. Fifth water pipe; 25. Second filter tube; 26. Sixth water pipe; 27. Second water pump; 28. Seventh water pipe; 29. Fourth valve; 30. Three-way joint; 31. Eighth water pipe; 32. Fifth valve; 33. Ninth water pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-Figure 4The utility model provides an embodiment of a softening device for recycled rubber production water, comprising a second tank body 15, the second tank body 15 serves to fix the ion exchange resin filter 21, the outer wall of the second tank body 15 is fixedly connected to one end of the locking mechanism, the other end of the locking mechanism is fixedly connected to the outer wall of the upper cover 13, the locking mechanism serves to tightly connect the second tank body 15 and the upper cover 13, opening the locking mechanism allows the upper cover 13 to be removed for convenient maintenance of the internal structure, the top of the upper cover 13 is fixedly connected to one end of the third water pipe 12, the third water pipe 12 plays the role of injecting the water to be filtered into the interior of the second tank body 15. The other end of the third water pipe 12 is fixedly connected to the docking valve 10. The docking valve 10 plays the role of connecting the external water source pipeline with the third water pipe 12. The third water pipe 12 passes through the top of the upper cover 13 and is fixedly connected to the top of the mounting plate 20. The bottom of the mounting plate 20 is provided with a water spray hole, thereby enabling the water source to be evenly sprayed into the interior of the second tank body 15. The inner wall of the second tank body 15 is fixedly connected to the ion exchange resin filter 21. The ion exchange resin filter 21 plays the role of injecting the water to be filtered into the interior of the second tank body 15. The first water pump 23 is fixedly connected to the bottom of the second tank body 15, and the first water pump 23 plays the role of outputting the filtered water to the outside. The input end of the first water pump 23 is fixedly connected to one end of the fifth water pipe 24, and the other end of the fifth water pipe 24 is fixedly connected to the second filter pipe 25, thereby being able to suck in the filtered water source and filter out impurities that accidentally fall again. The output end of the first water pump 23 is fixedly connected to one end of the fourth water pipe 22, and the filtered water source can be output through the fourth water pipe 22. The other end of the water pipe 22 is fixedly connected to a three-way joint 30, which can divide the water source input into two outputs. A ninth water pipe 33 is fixedly connected to one side of the three-way joint 30, and the ninth water pipe 33 can be connected to the pipeline requiring clean water source through the ninth water pipe 33. A fifth valve 32 is provided at the end of the ninth water pipe 33 close to the three-way joint 30, and the ninth water pipe 33 can be conveniently opened and closed through the fifth valve 32. A third valve 11 is provided at the end of the third water pipe 12 close to the docking valve 10, and the third water pipe 12 can be conveniently opened and closed through the third valve 11.

[0026] The locking mechanism includes a buckle 14 , through which the upper cover 13 can be opened and closed conveniently and simply.

[0027] One end of the first water pipe 6 is provided on the top of the mounting plate 20, and the other end of the first water pipe 6 is fixedly connected to the outer wall of the sixth water pipe 26. The sixth water pipe 26 is fixedly connected to the output end of the second water pump 27. The water source is input into the first water pipe 6 through the sixth water pipe 26 through the output end of the second water pump 27, and then discharged through the mounting plate 20. The input end of the second water pump 27 is fixedly connected to one end of the seventh water pipe 28. The other end of the seventh water pipe 28 is provided with the first filter tube 16, which can suck in the water source and filter out some particles at the same time.

[0028] The second water pump 27 is fixedly connected to the bottom of the first tank body 1, and the top of the first tank body 1 is fixedly connected to the motor 5, which serves to output rotational force. The output end of the motor 5 is fixedly connected to one end of the rotating shaft 18, and the rotating shaft 18 serves to transmit the rotational force output by the motor 5 to the fan blades 19. The other end of the rotating shaft 18 is rotatably connected to the inside of the support seat 17, and the bottom of the support seat 17 is fixedly connected to the bottom of the first tank body 1. The support seat 17 can make the rotating shaft 18 rotate more smoothly.

[0029] The outer wall of the rotating shaft 18 is fixedly connected with a fan blade 19, which plays the role of stirring the liquid.

[0030] The top of the first tank body 1 is fixedly connected to one end of the hinge 2, and the other end of the hinge 2 is fixedly connected to the top of the top cover 3. A handle 4 is provided on the top of the top cover 3, and the top cover 3 can be opened by the hinge 2 and the handle 4.

[0031] A second water pipe 7 is provided at the rear of the first water pipe 6. One end of the second water pipe 7 passes through the top surface of the first tank body 1, and the other end of the second water pipe 7 is fixedly connected to the outer wall of the third water pipe 12. The water source in the third water pipe 12 can be transported to the inside of the first tank body 1 through the second water pipe 7.

[0032] A second valve 9 is provided at one end of the second water pipe 7 close to the third water pipe 12, and a first valve 8 is provided in the middle of the first water pipe 6. The second water pipe 7 can be conveniently opened and closed through the second valve 9, and the first water pipe 6 can be conveniently opened and closed through the first valve 8.

[0033] An eighth water pipe 31 is fixedly connected to the outer wall of the three-way joint 30 . A fourth valve 29 is provided at one end of the eighth water pipe 31 close to the three-way joint 30 . The fourth valve 29 can be used to conveniently open and close the eighth water pipe 31 .

[0034] Working principle: Close the second valve 9, the first valve 8 and the fourth valve 29 to prevent water from entering the first tank body 1, connect the docking valve 10 to the external water source, and then open the third valve 11 and the fifth valve 32. The water will be injected into the mounting plate 20 through the third water pipe 12 and then sprayed onto the surface of the ion exchange resin filter 21 through the small holes at the bottom of the mounting plate 20. The water will then fall into the bottom of the second tank body 15. Start the first water pump 23 to suck the filtered water from the fifth water pipe 24 and then output it from the fourth water pipe 22. Then, it will be output from the ninth water pipe 33 to the water pipe through the three-way joint 30. When the ion exchange resin filter 21 has been used for too long, its softening ability will decrease, so close the third valve. The door 11 and the fifth valve 32 are opened, the second valve 9, the first valve 8 and the three-way joint 30 are opened to prevent water from entering the second tank body 15, and the top cover 3 is opened to add salt to the first tank body 1, and the motor 5 is started to rotate the fan blades 19 to fully mix the salt and water. After the mixing is completed, the second water pump 27 is started to suck in the salt water, and the salt water is transported to the mounting plate 20 through the sixth water pipe 26 and the first water pipe 6 to be sprayed onto the surface of the ion exchange resin filter 21, so that the calcium and magnesium ions on the resin are replaced by sodium ions, and the resin restores its softening ability. The replaced salt water will flow to the bottom of the second tank body 15, and the first water pump 23 is started to suck in the waste water, and then the waste water is discharged through the fourth water pipe 22 and the eighth water pipe 31.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A softening device for recycled rubber production water, comprising a second tank (15), characterized in that The outer wall of the second tank body (15) is fixedly connected to one end of the locking mechanism, the other end of the locking mechanism is fixedly connected to the outer wall of the upper cover (13), the top of the upper cover (13) is fixedly connected to one end of the third water pipe (12), the other end of the third water pipe (12) is fixedly connected to the docking valve (10), the third water pipe (12) passes through the top of the upper cover (13) and is fixedly connected to the top of the mounting plate (20), the bottom of the mounting plate (20) is provided with a water spray hole, the inner wall of the second tank body (15) is fixedly connected to the ion exchange resin filter (21), the bottom of the second tank body (15) is fixedly connected to the first water pump ( 23), the input end of the first water pump (23) is fixedly connected to one end of the fifth water pipe (24), the other end of the fifth water pipe (24) is fixedly connected to the second filter pipe (25), the output end of the first water pump (23) is fixedly connected to one end of the fourth water pipe (22), the other end of the fourth water pipe (22) is fixedly connected to a three-way joint (30), one side of the three-way joint (30) is fixedly connected to a ninth water pipe (33), the end of the ninth water pipe (33) close to the three-way joint (30) is provided with a fifth valve (32), and the end of the third water pipe (12) close to the docking valve (10) is provided with a third valve (11).

2. The softening device for recycled rubber production water according to claim 1, characterized in that : The locking mechanism includes a buckle (14).

3. The softening device for recycled rubber production water according to claim 1, characterized in that One end of a first water pipe (6) is provided on the top of the mounting plate (20), the other end of the first water pipe (6) is fixedly connected to the outer wall of a sixth water pipe (26), the sixth water pipe (26) is fixedly connected to the output end of a second water pump (27), the input end of the second water pump (27) is fixedly connected to one end of a seventh water pipe (28), and the other end of the seventh water pipe (28) is provided with a first filter pipe (16).

4. The softening device for recycled rubber production water according to claim 3, characterized in that The second water pump (27) is fixedly connected to the bottom of the first tank body (1), the top of the first tank body (1) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to one end of a rotating shaft (18), the other end of the rotating shaft (18) is rotatably connected to the inside of a support base (17), and the bottom of the support base (17) is fixedly connected to the bottom of the first tank body (1).

5. The softening device for recycled rubber production water according to claim 4, characterized in that The outer wall of the rotating shaft (18) is fixedly connected with a fan blade (19).

6. The softening device for recycled rubber production water according to claim 4, characterized in that The top of the first tank body (1) is fixedly connected to one end of the hinge (2), and the other end of the hinge (2) is fixedly connected to the top of the top cover (3), and the top of the top cover (3) is provided with a handle (4).

7. The softening device for recycled rubber production water according to claim 3, characterized in that A second water pipe (7) is provided at the rear of the first water pipe (6), one end of the second water pipe (7) passes through the top surface of the first tank body (1), and the other end of the second water pipe (7) is fixedly connected to the outer wall of the third water pipe (12).

8. The softening device for recycled rubber production water according to claim 7, characterized in that A second valve (9) is provided at one end of the second water pipe (7) close to the third water pipe (12), and a first valve (8) is provided in the middle of the first water pipe (6).

9. The softening device for recycled rubber production water according to claim 1, characterized in that The outer wall of the three-way joint (30) is fixedly connected to an eighth water pipe (31), and one end of the eighth water pipe (31) close to the three-way joint (30) is provided with a fourth valve (29).