Continuous sintering tunnel kiln for electrode materials

By setting up sealing components and fans at both ends of the tunnel kiln, the problem of heat leakage in traditional tunnel kilns is solved, heat retention and convenient material treatment are achieved, and the energy efficiency of the tunnel kiln is improved.

CN223243273UActive Publication Date: 2025-08-19贵州嘉尚新能源材料有限公司
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Patent Information

Application Number
CN202422118514.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the sintering of electrode materials in traditional tunnel kilns, the lack of sealing components at both ends leads to heat leakage and energy waste.

Method used

Seal components are provided at both ends of the tunnel kiln, including a guide rail frame, a slide chute, a hydraulic cylinder and a sealing plate. The hydraulic cylinder drives the sealing plate to slide to achieve sealing and opening, and the material is cooled in combination with the fan.

Benefits of technology

Effectively reduce heat loss, save energy, achieve convenient operation of sealing and inlet and discharge of materials, and improve the energy efficiency of tunnel kilns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tunnel kilns, in particular to an electrode material continuous type sintering tunnel kiln which comprises a tunnel kiln body, plugging assemblies are arranged at the two ends of the tunnel kiln body, each plugging assembly comprises a guide rail frame fixedly installed on the side face of the end of the tunnel kiln body, and sliding grooves are formed in plate bodies on the left side and the right side of each guide rail frame. A vertical frame is fixedly installed on the top face of the guide rail frame, a hydraulic cylinder is fixedly installed on the top plate, a plugging plate is arranged on a telescopic shaft of the hydraulic cylinder, the plugging plate is slidably connected with the sliding groove, a front side fixing plate is fixedly installed on the front side face of a top plate body of the guide rail frame, and a front side limiting plate is fixedly installed on the rear side face of the front side fixing plate. The blocking plate penetrates out of the position between the guide rail frame and the front side limiting plate, an end plate is fixedly installed on the side face of the vertical frame located at the tail, and a plurality of draught fans are fixedly installed on the end plate. According to the utility model, plugging operation can be carried out, heat loss is reduced, and heat dissipation operation can be carried out at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel kilns, in particular to a continuous sintering tunnel kiln for electrode materials. Background Art

[0002] As a high-temperature industrial equipment, tunnel kiln is widely used in the production process of mineral products, electrode materials and other materials. Its special continuous operation mode enables tunnel kiln to achieve long-term high-temperature smelting, roasting and heat treatment, thereby meeting the industry's strict requirements on material properties. When processing electrode materials, it is usually carried out in the corresponding continuous sintering tunnel kiln.

[0003] However, with the development of materials science and the continuous improvement of industrial production efficiency, traditional tunnel kiln technology has gradually exposed some problems in the sintering process of electrode materials. Because sintering tunnel kilns achieve continuous conveying, the two ends of most sintering tunnel kilns are directly connected to the outside world. Although this facilitates feeding and discharging, the lack of corresponding plugging components at both ends will cause a large amount of heat to leak directly to the outside, resulting in high heat loss and unfavorable energy conservation. In view of this, we proposed a continuous sintering tunnel kiln for electrode materials. Utility Model Content

[0004] The purpose of the present utility model is to provide a continuous sintering tunnel kiln for electrode materials to solve the defects mentioned in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The continuous sintering tunnel kiln for electrode materials includes a tunnel kiln main body, wherein both ends of the tunnel kiln main body are provided with a blocking assembly, and the blocking assembly includes a guide rail frame fixedly installed on the side surfaces of the end portions of the tunnel kiln main body, and slide grooves are provided on the left and right side plates of the guide rail frame, and a vertical frame is fixedly installed on the top surface of the guide rail frame, and a top plate is fixedly installed on the top plate of the vertical frame, and a hydraulic cylinder is fixedly installed on the top plate, and a blocking plate is provided on the telescopic shaft of the hydraulic cylinder, and the blocking plate is located in the slide groove and is slidably connected between the slide grooves. A front fixing plate is fixedly installed on the front side surface of the top plate of the guide rail frame, and a front side limiting plate is fixedly installed on the rear side surface of the front side fixing plate, and the blocking plate passes through between the guide rail frame and the front side limiting plate, and an end plate is fixedly installed on the side surface of the vertical frame at the tail, and a plurality of fans arranged at equal intervals are fixedly installed on the end plate.

[0007] Preferably, the horizontal cross-section of the guide rail frame is U-shaped, and the front limiting plate is located on the front side of the top plate of the guide rail frame.

[0008] Preferably, the thickness of the blocking plate is equal to the distance between the front limiting plate and the top rear plate of the guide rail frame, and the size of the blocking plate is adapted to the size of the slide groove.

[0009] Preferably, a steel plate is fixedly mounted on the end of the telescopic shaft of the hydraulic cylinder, a rectangular plate is fixedly mounted on the top surface of the blocking plate, and the rectangular plate is fixedly mounted on the bottom surface of the steel plate.

[0010] Preferably, the front side of the chute is connected to the outside, and the width of the blocking plate is equal to the distance between the left and right chute.

[0011] Preferably, a limiting protrusion is fixedly mounted on the front side of the bottom plate body of the blocking plate, and the thickness of the limiting protrusion is 2 cm to 3.3 cm.

[0012] Preferably, cross beams are fixedly installed between the left and right side plates of the vertical frame and the top surface of the tunnel kiln body, and pressure-resistant plates are fixedly installed between the cross beams and the side plates of the vertical frame.

[0013] Preferably, a triangle is formed between the cross beam, the compression plate and the side plate of the vertical frame.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model sets up a blocking component to ensure that when in use, the hydraulic cylinder can be used to drive the blocking plate to slide, thereby achieving the blocking operation of the main part of the tunnel kiln. After blocking, the heat loss can be reduced. In addition, during normal transportation, the hydraulic cylinder drives the blocking plate to move upward, and the material feeding and discharging operations can be carried out normally. It is convenient to use and can achieve the effect of blocking the end and reducing heat loss.

[0016] 2. The utility model provides a front fixing plate and a front limiting plate. After the front fixing plate and the front limiting plate are disassembled, the blocking plate can be disassembled and replaced. In addition, the fan provided can cool the sintered material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is one of the explosion structure diagrams of the plugging assembly of the utility model;

[0019] Figure 3 This is the second schematic diagram of the explosion structure of the plugging assembly of the utility model;

[0020] Figure 4 It is a partial structural diagram of the utility model.

[0021] The meaning of each number in the figure is:

[0022] 1. Tunnel kiln main body;

[0023] 2. Blocking assembly; 20. Guide rail frame; 201. Slideway; 21. Front fixing plate; 22. Front limiting plate; 23. Vertical frame; 231. Top plate; 24. Hydraulic cylinder; 241. Steel plate; 25. Blocking plate; 251. Rectangular plate; 26. Limiting bump; 27. Crossbeam; 28. Pressure plate;

[0024] 3. End plate; 30. Fan. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 4 The utility model provides a technical solution: a continuous sintering tunnel kiln for electrode materials, comprising a tunnel kiln main body 1, wherein both ends of the tunnel kiln main body 1 are provided with a blocking assembly 2, the blocking assembly 2 comprising a guide rail frame 20 fixedly mounted on the side surface of the end portion of the tunnel kiln main body 1, and a chute 201 is provided on the left and right side plates of the guide rail frame 20, a vertical frame 23 is fixedly mounted on the top surface of the guide rail frame 20, a top plate 231 is fixedly mounted on the top plate of the vertical frame 23, a hydraulic cylinder 24 is fixedly mounted on the top plate 231, a blocking plate 25 is provided on the telescopic shaft of the hydraulic cylinder 24, the blocking plate 25 is located in the chute 201 and is slidably connected to the chute 201, so as to achieve the blocking operation on the end portion of the tunnel kiln main body 1 and reduce heat loss;

[0027] Specifically, a front fixing plate 21 is fixedly installed on the front side surface of the top plate of the guide rail frame 20, and a front limiting plate 22 is fixedly installed on the rear side surface of the front fixing plate 21. The blocking plate 25 passes through between the guide rail frame 20 and the front limiting plate 22 to implement a limiting operation on the blocking plate 25, so that the blocking plate 25 can slide between the guide rail frame 20 and the front limiting plate 22 more stably and smoothly.

[0028] In this embodiment, an end plate 3 is fixedly mounted on the side of the vertical frame 23 at the tail, and a plurality of fans 30 arranged at equal intervals are fixedly mounted on the end plate 3, so that the fans 30 can be used to cool the sintered material.

[0029] Specifically, the horizontal cross-section of the guide rail frame 20 is U-shaped, the front limit plate 22 is located on the front side of the top plate of the guide rail frame 20, the thickness of the blocking plate 25 is equal to the distance between the front limit plate 22 and the top rear plate of the guide rail frame 20, and the size of the blocking plate 25 is adapted to the size of the slide groove 201, so that the front and rear sides of the blocking plate 25 can be limited by using the front limit plate 22 and the top plate of the guide rail frame 20.

[0030] Furthermore, a steel plate 241 is fixedly installed at the end of the telescopic shaft of the hydraulic cylinder 24, and a rectangular plate 251 is fixedly installed on the top surface of the blocking plate 25. The rectangular plate 251 is fixedly installed on the bottom surface of the steel plate 241 by multiple fastening bolts, which facilitates fixed installation and disassembly operations.

[0031] In addition, the front side of the slide groove 201 is connected to the outside world, and the width of the blocking plate 25 is equal to the distance between the left and right slide grooves 201. After the front side fixing plate 21 and the front side limiting plate 22 are disassembled, the disassembled blocking plate 25 can be removed from the front side of the slide groove 201 for replacement.

[0032] It is worth noting that a limiting protrusion 26 is fixedly installed on the front side surface of the bottom plate body of the sealing plate 25. The thickness of the limiting protrusion 26 is 2 cm to 3.3 cm. After the limiting protrusion 26 moves upward until it rests on the bottom surface of the front fixed plate 21, it is used to limit the upward movement distance of the sealing plate 25.

[0033] It is worth noting that cross beams 27 are fixedly installed between the left and right side plates of the vertical frame 23 and the top surface of the tunnel kiln body 1, and pressure-resistant plates 28 are fixedly installed between the cross beams 27 and the side plates of the vertical frame 23; a triangle is formed between the cross beams 27, the pressure-resistant plates 28 and the side plates of the vertical frame 23, which plays a role in supporting the vertical frame 23.

[0034] When the electrode material continuous sintering tunnel kiln of the present invention is in use, the hydraulic cylinder 24 is started and made to work. When the hydraulic cylinder 24 works, the telescopic shaft on it is extended or shortened, which can drive the blocking plate 25 to move downward or upward. When the blocking plate 25 moves downward, it is blocked at the end of the tunnel kiln body 1 to reduce heat loss. When the blocking plate 25 moves upward, the blocking plate 25 no longer blocks the end of the tunnel kiln body 1, and normal material loading and unloading operations can be performed at this time. In addition, the fan 30 is connected to an external power supply and made to work. When the fan 30 works, the material that has been sintered and transported to the outside of the tunnel kiln body 1 is cooled.

[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous sintering tunnel kiln for electrode materials, comprising a tunnel kiln body (1), characterized in that: Both ends of the tunnel kiln body (1) are provided with a blocking assembly (2), and the blocking assembly (2) comprises a guide rail frame (20) fixedly mounted on the side surface of the end of the tunnel kiln body (1), and a slide groove (201) is provided on the left and right side plates of the guide rail frame (20), and a vertical frame (23) is fixedly mounted on the top surface of the guide rail frame (20), and a top plate (231) is fixedly mounted on the top plate of the vertical frame (23), and a hydraulic cylinder (24) is fixedly mounted on the top plate (231), and a blocking plate (25) is provided on the telescopic shaft of the hydraulic cylinder (24). The blocking plate (25) is located in the slide groove (201) and is slidably connected to the slide groove (201). A front fixing plate (21) is fixedly installed on the front side of the top plate of the guide rail frame (20), and a front limiting plate (22) is fixedly installed on the rear side of the front fixing plate (21). The blocking plate (25) passes through between the guide rail frame (20) and the front limiting plate (22). An end plate (3) is fixedly installed on the side of the vertical frame (23) located at the tail, and a plurality of fans (30) arranged at equal intervals are fixedly installed on the end plate (3).

2. The electrode material continuous sintering tunnel kiln according to claim 1, characterized in that: The horizontal cross-section of the guide rail frame (20) is U-shaped, and the front side limiting plate (22) is located on the front side of the top plate body of the guide rail frame (20).

3. The electrode material continuous sintering tunnel kiln according to claim 1, characterized in that: The thickness of the blocking plate (25) is equal to the distance between the front limit plate (22) and the top rear plate of the guide rail frame (20), and the size of the blocking plate (25) is adapted to the size of the slide groove (201).

4. The electrode material continuous sintering tunnel kiln according to claim 1, characterized in that: A steel plate (241) is fixedly mounted on the end of the telescopic shaft of the hydraulic cylinder (24), a rectangular plate (251) is fixedly mounted on the top surface of the blocking plate (25), and the rectangular plate (251) is fixedly mounted on the bottom surface of the steel plate (241).

5. The electrode material continuous sintering tunnel kiln according to claim 1, characterized in that: The front side of the chute (201) is connected to the outside world, and the width of the blocking plate (25) is equal to the distance between the left and right chute (201).

6. The continuous sintering tunnel kiln for electrode materials according to claim 1, characterized in that: A limiting protrusion (26) is fixedly mounted on the front side of the bottom plate body of the blocking plate (25), and the thickness of the limiting protrusion (26) is 2 cm to 3.3 cm.

7. The continuous sintering tunnel kiln for electrode materials according to claim 1, characterized in that: Crossbeams (27) are fixedly installed between the left and right side plates of the vertical frame (23) and the top surface of the tunnel kiln body (1), and pressure-resistant plates (28) are fixedly installed between the crossbeams (27) and the side plates of the vertical frame (23).

8. The electrode material continuous sintering tunnel kiln according to claim 7, characterized in that: The cross beam (27), the pressure-resistant plate (28) and the side plate of the vertical frame (23) form a triangle.