Miniaturized efficient separator
Through miniaturized design and structural optimization, the use of feed pipes, nozzles, separation cones, liquid traps and other components is used to solve the problems of large volume and low efficiency of existing gas-liquid separators, and achieve high-efficiency gas-liquid separation and structural simplification.
Patent Information
- Application Number
- CN202422540939.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing gas-liquid separators have large volume and complex structure, resulting in low separation efficiency, which in turn affects the company's production capacity.
The miniaturized design is adopted, including feed pipe, inlet nozzle, separation cone, liquid trap, baffle plate and other structures, optimize the gas-liquid separation path, and adjust the angle of the baffle plate with the screw and wire sleeve to improve separation efficiency.
The miniaturization of the separator and efficient gas-liquid separation are realized, which improves separation efficiency, saves time and is simple in structure.
Smart Images

Figure CN223249028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas-liquid separators, in particular to a miniaturized high-efficiency separator. Background Art
[0002] There are many separation structures used in gas-liquid separators, and their separation methods include gravity sedimentation, baffle separation, centrifugal separation, wire mesh separation, ultrafiltration separation, packing separation, etc.
[0003] The existing separators on the market are large in size and complex in structure, and it takes too long to complete the separation of gas and liquid, which leads to low efficiency and inconvenience in subsequent use, thus causing a decrease in the company's production capacity. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a miniaturized high-efficiency separator.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A miniaturized and efficient separator comprises a separator shell, one side of the separator shell is connected and fixed with a feed pipe, two inlet nozzles are installed inside the feed pipe, a separation cone is installed on the inner wall of one side of the separator shell, and the separation cone points to the gap between the two inlet nozzles, the top inner wall of the separator shell is fixedly connected to a liquid catcher, the top inner wall of the separator shell is fixedly connected to a demister, the inner walls on both sides of the separator shell are respectively fixedly connected to a lower left baffle and a lower right baffle, and the bottom inner wall of the separator shell is fixedly connected to a liquid combing plate.
[0007] As a further solution of the present invention, a liquid phase discharge pipe is connected and fixed to the bottom of the separator shell.
[0008] As a further solution of the present invention, a gas phase discharge pipe is connected and fixed to the top of the separator shell.
[0009] As a further solution of the present invention, the defoamer is located between the gas phase discharge pipe and the liquid collector.
[0010] As a further solution of the present invention, the liquid combing plate is located below the lower left baffle.
[0011] As a further solution of the present invention, it also includes two connecting blocks, which are rotatably connected to the inner walls on both sides of the separator shell. One end of the two connecting blocks is movably connected to a wire sleeve, and the inside of the wire sleeve is movably connected to a screw rod. One end of the two screw rods is movably connected to the lower left baffle and the lower right baffle, respectively, and the lower left baffle and the lower right baffle are rotatably connected to the separator shell.
[0012] As a further solution of the present invention, connection ports are provided on both sides of the separator housing, and the first debugging board and the second debugging board are fixedly connected to the connection ports respectively.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model solves the problems of slow outflow of the medium and uneven mixing of gas and liquid by adding a jet inlet nozzle to the feed pipe, and solves the problem of efficient capture of liquid in the gas and liquid without residue after secondary separation by arranging a conical liquid catcher in the middle.
[0015] 2. The utility model solves the problem of residual impurities or hanging liquid on the separator shell during secondary separation by arranging a separation cone opposite to the inlet nozzle, and solves the problem of insufficient separation by arranging a lower left baffle and a lower right baffle under the separation cone.
[0016] 3. By using the thread sleeve in conjunction with the screw rod, the lower right baffle and the lower left baffle are rotated to the required angle, thereby changing the flow rate of the liquid passing through the lower left baffle, thereby improving the flexibility of the device.
[0017] 4. The separator in the utility model is small in size and simple in structure, and the efficiency of gas-liquid separation is improved, saving time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic cross-sectional view of a miniaturized high-efficiency separator embodiment 1 proposed by the present invention;
[0019] Figure 2 This is a schematic cross-sectional view of a second embodiment of a miniaturized high-efficiency separator proposed in the present invention;
[0020] Figure 3 This is a schematic diagram of the enlarged structure of part A of Example 3 of a miniaturized high-efficiency separator proposed by the present utility model;
[0021] Figure 4 This is a schematic diagram of the enlarged structure of part B of Example 4 of a miniaturized high-efficiency separator proposed in the utility model.
[0022] In the figure: 1. Feed pipe; 2. Inlet nozzle; 3. Defoamer; 4. Gas phase discharge pipe; 5. Liquid catcher; 6. Separation cone; 7. Separator shell; 8. Liquid phase discharge pipe; 9. Combing plate; 10. First debugging plate; 11. Lower left baffle; 12. Screw; 13. Threaded sleeve; 14. Lower right baffle; 15. Second debugging plate; 16. Connecting block. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] Example 1
[0025] Reference Figure 1 A miniaturized and efficient separator includes a separator shell 7. A feed pipe 1 is fixedly connected to one side of the separator shell 7. Two inlet nozzles 2 are installed inside the feed pipe 1. The problems of slow outflow of the medium and uneven mixing of gas and liquid are solved by adding a jet inlet nozzle 2 to the feed pipe 1. A separation cone 6 is installed on the inner wall of one side of the separator shell 7. The separation cone 6 is arranged opposite the inlet nozzle 2 to solve the problem of residual impurities or hanging liquid on the separator shell 7 during secondary separation. The separation cone 6 points to the gap between the two inlet nozzles 2. The top inner wall of the separator shell 7 is fixed with a liquid collector 5 by bolts. The problem of efficient capture and no residue of liquid in the gas and liquid after secondary separation is solved by arranging the conical liquid collector 5 in the middle. The top inner wall of the separator shell 7 is fixed with a demister 3 by bolts. The inner walls on both sides of the separator shell 7 are respectively fixed with a lower left baffle 11 and a lower right baffle 14 by bolts. The problem of insufficient separation is solved by arranging the lower left baffle 11 and the lower right baffle 14 under the separation cone 6. The bottom inner wall of the separator shell 7 is fixed with a combing plate 9 by bolts.
[0026] In particular, the bottom of the separator shell 7 is connected to and fixed with a liquid phase discharge pipe 8, the top of the separator shell 7 is connected to and fixed with a gas phase discharge pipe 4, the demister 3 is located between the gas phase discharge pipe 4 and the liquid collector 5, and the liquid combing plate 9 is located below the lower left deflector 11.
[0027] The working principle of this embodiment is as follows: when in use, the gas-liquid mixture enters the feed pipe 1, enters the separator shell 7 through the inlet nozzle 2, the separation cone 6 diverts the gas-liquid mixture, and the residual liquid in the gas is removed by the liquid catcher 5 and the demister 3, and finally discharged through the gas phase discharge pipe 4. At the same time, the liquid falls into the combing plate 9 through the lower left baffle 11 and the lower right baffle 14, and is finally discharged through the liquid phase discharge pipe 8.
[0028] Example 2
[0029] Reference Figure 2-Figure 4A miniaturized and efficient separator also includes two connecting blocks 16, which are rotatably connected to the inner walls on both sides of the separator housing 7. One end of the two connecting blocks 16 is rotatably connected to a wire sleeve 13, and the internal thread of the wire sleeve 13 is connected to a screw rod 12. One end of the two screw rods 12 is rotatably connected to the lower left baffle 11 and the lower right baffle 14, respectively, and the lower left baffle 11 and the lower right baffle 14 are rotatably connected to the separator housing 7. The wire sleeve 13 is rotated to move the screw rod 12 along the wire sleeve 13, so that the lower left baffle 11 is rotated to the required angle, thereby changing the flow rate of the liquid passing through the lower left baffle 11.
[0030] It should be noted that connection ports are provided on both sides of the separator housing 7 , and the first debugging plate 10 and the second debugging plate 15 are fixed in the connection ports by bolts respectively.
[0031] The working principle of this embodiment is: when the angle of the lower left baffle 11 needs to be adjusted, the first debugging plate 10 is removed from the separator housing 7, and then the thread sleeve 13 is rotated to move the screw rod 12 upward, thereby rotating the lower left baffle 11 upward to the required angle, thereby reducing the flow rate of the liquid passing through the lower left baffle 11.
[0032] Furthermore, the terms "installed," "disposed," "provided with," "connected," "connected," and "socketed" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
Claims
1. A miniaturized high-efficiency separator, comprising a separator housing (7), characterized in that: A feed pipe (1) is connected and fixed to one side of the separator housing (7), two inlet nozzles (2) are installed inside the feed pipe (1), a separation cone (6) is installed on the inner wall of one side of the separator housing (7), and the separation cone (6) points to the gap between the two inlet nozzles (2), a liquid catcher (5) is fixedly connected to the top inner wall of the separator housing (7), a defoamer (3) is fixedly connected to the top inner wall of the separator housing (7), a lower left baffle (11) and a lower right baffle (14) are fixedly connected to the inner walls of both sides of the separator housing (7), and a liquid combing plate (9) is fixedly connected to the bottom inner wall of the separator housing (7).
2. A miniaturized high-efficiency separator according to claim 1, characterized in that: The bottom of the separator housing (7) is connected to and fixed with a liquid phase discharge pipe (8).
3. A miniaturized high-efficiency separator according to claim 1, characterized in that: The top of the separator shell (7) is connected and fixed with a gas phase discharge pipe (4).
4. A miniaturized high-efficiency separator according to claim 2, characterized in that: The defoamer (3) is located between the gas phase discharge pipe (4) and the liquid collector (5).
5. A miniaturized high-efficiency separator according to claim 1, characterized in that: The combing plate (9) is located below the lower left baffle (11).
6. A miniaturized high-efficiency separator according to claim 1, characterized in that: The invention also includes two connecting blocks (16), which are rotatably connected to the inner walls of the separator housing (7). One end of each of the two connecting blocks (16) is movably connected to a threaded sleeve (13), and the interior of the threaded sleeve (13) is movably connected to a screw rod (12). One end of each of the two screw rods (12) is movably connected to a left lower baffle (11) and a right lower baffle (14), respectively. The left lower baffle (11) and the right lower baffle (14) are rotatably connected to the separator housing (7).
7. A miniaturized high-efficiency separator according to claim 6, characterized in that: Both sides of the separator housing (7) are provided with connection ports, and a first debugging plate (10) and a second debugging plate (15) are fixedly connected in the connection ports respectively.